Energy-saving jet switch and jet control valve

By designing energy-saving jet switches for bending connectors and shut-off valves, the problem of the auxiliary nozzle of the air jet loom cannot be closed independently is solved, and the saving of compressed air and the flexibility of equipment connection is achieved.

CN223189339UActive Publication Date: 2025-08-05GUANGDONG ESQUEL TEXTILES CO LTD
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Patent Information

Application Number
CN202422487729.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

When existing air jet looms produce narrow-width varieties, the auxiliary nozzle cannot be closed independently, resulting in a large amount of waste of compressed air.

Method used

An energy-saving jet switch is designed, including a bent connector and a shut-off valve, which controls the airflow of the auxiliary nozzle by adjusting the fluid flow rate, and is adapted to the independent control of multiple auxiliary nozzles.

Benefits of technology

Independent control of air jet loom auxiliary nozzles is achieved, reducing compressed air waste and leaving enough space for subsequent equipment connections.

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Abstract

The utility model discloses an energy-saving air injection switch and an air injection control valve. The energy-saving jet switch comprises a connecting piece and a stop valve; the connecting piece is bent to form a first end part and a second end part, the first end part is used for being connected with an electromagnetic valve of the air jet loom, and the second end part can be connected with the stop valve. After the energy-saving air jet switch is connected with the electromagnetic valve of the air jet loom, the flow of compressed air flowing through the stop valve can be easily adjusted through the stop valve. Moreover, due to the special structure of the connecting piece, a plurality of groups of energy-saving jet switches can be mounted on the surface of the narrow electromagnetic valve, and sufficient space is reserved for subsequent further equipment connection.
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Description

Technical Field

[0001] The present application relates to the field of textile machinery, and in particular to an energy-saving jet switch and a jet control valve. Background Art

[0002] Air-jet looms are commonly used in textile production. Existing air-jet looms, such as the Toyota 710 and Toyota 810, lack independent on / off control for the airflow from their multiple auxiliary nozzles. When the loom is producing narrow-width fabrics, the redundant auxiliary nozzles outside the width cannot be individually shut off, resulting in significant waste of compressed air. Utility Model Content

[0003] Based on this, it is necessary to provide an energy-saving jet switch and a jet control valve suitable for an air jet loom, so that the auxiliary nozzles of the air jet loom can be independently controlled, thereby effectively reducing the waste of compressed air in the air jet loom.

[0004] In a first aspect of the present application, an energy-saving jet switch is provided.

[0005] An energy-saving jet switch comprises a connecting piece and a stop valve;

[0006] The connecting member is bent to form a first end and a second end, the first end having a first connecting nozzle, the connecting member can be connected to the solenoid valve of the air jet loom through the first connecting nozzle, and the second end having a second connecting nozzle, the first connecting nozzle and the second connecting nozzle being in communication with each other;

[0007] The stop valve has a third connecting nozzle and a fourth connecting nozzle that are internally connected. The stop valve is connected to the second connecting nozzle of the connecting member through the third connecting nozzle and is internally connected. A blocking member is movably provided on the stop valve. The blocking member can adjust the opening of the connecting channel between the first connecting nozzle and the fourth connecting nozzle by changing its position to control the fluid flow through the stop valve.

[0008] In some embodiments, the second connecting nozzle and the third connecting nozzle both have threads, and the second connecting nozzle is threadedly connected to the third connecting nozzle.

[0009] In some embodiments, the thread of the second connecting nozzle is an internal thread, and the thread of the third connecting nozzle is an external thread.

[0010] In some embodiments, the first connection nozzle has external threads.

[0011] In some embodiments, the stop valve includes a rotary handle, and the opening and closing of the blocking member can be controlled by rotating the rotary handle.

[0012] In some embodiments, the connecting member is bent at a right angle so that the axis of the first end portion and the axis of the second end portion are perpendicular to each other.

[0013] In some embodiments, an opening direction of the fourth connecting nozzle is consistent with an opening direction of the first connecting nozzle.

[0014] In a second aspect of the present application, an injection control valve is provided.

[0015] A jet control valve includes the energy-saving jet switch and the solenoid valve provided in the first aspect of the present application, wherein the energy-saving jet switch is connected to the solenoid valve through the first connecting nozzle, the solenoid valve can be connected to the auxiliary nozzle of the air jet loom and conduct the airflow of the auxiliary nozzle, and the jet control valve is used to control the airflow switch of the auxiliary nozzle.

[0016] In some embodiments, the solenoid valve has a plurality of air nozzles arranged in a matrix, and the arrangement spacing of the plurality of air nozzles is adapted to the auxiliary nozzles of the air jet loom.

[0017] In some embodiments, the air jet control valve includes a plurality of energy-saving air jet switches, and the plurality of energy-saving air jet switches are respectively connected to the air nozzles.

[0018] The energy-saving jet switch of this application includes a connector with a curved structure and a corresponding shut-off valve. After connecting the energy-saving jet switch to the solenoid valve of an air-jet loom, the flow of compressed air through the shut-off valve can be easily adjusted. Thanks to the unique connector structure of the energy-saving jet switch, multiple energy-saving jet switches can be installed on the narrow surface of the solenoid valve, leaving ample space for subsequent equipment connections. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of this application. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0020] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.

[0021] Figure 1 This is a schematic structural diagram of an energy-saving jet switch in one embodiment of the present application;

[0022] Figure 2 This is a schematic structural diagram of a connector in one embodiment of the present application;

[0023] Figure 3 This is a schematic structural diagram of a stop valve in one embodiment of the present application;

[0024] Figure 4 Schematic diagram of the structure of the injection control valve in one embodiment of the present application.

[0025] Description of Reference Numerals

[0026] 10. Energy-saving jet switch; 20. Solenoid valve; 110. Connector; 110A. First end; 110B. Second end; 111. First connecting nozzle; 112. Second connecting nozzle; 120. Stop valve; 121. Third connecting nozzle; 122. Fourth connecting nozzle; 123. Rotary handle; 210. Air nozzle. DETAILED DESCRIPTION

[0027] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0028] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0030] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0031] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0032] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0033] In the description of this application, "several" means more than one, "plurality" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0035] In textile production, air jet looms are often used for weft insertion. During operation, compressed air creates frictional traction on the weft yarn, pulling it through the shed. This process requires high precision and responsiveness, so air jet looms often incorporate solenoid valves to control the opening and closing of compressed air flow to multiple auxiliary nozzles.

[0036] During actual production, the inventors discovered that when air-jet looms are producing narrow-width products, not all auxiliary nozzles need to be in operation. However, the solenoid valves in conventional air-jet looms lack the ability to control the airflow of individual auxiliary nozzles. Multiple auxiliary nozzles can only be opened or closed simultaneously. In this case, the redundant auxiliary nozzles outside the width of the loom remain in the airflow state and cannot be individually closed, resulting in a significant waste of compressed air.

[0037] To address these practical production challenges, the inventors designed an energy-saving air jet switch with a unique structure. This switch not only easily adjusts the flow of compressed air through the shutoff valve, but also maintains the connection orientation between existing devices and leaves ample space for subsequent connections.

[0038] In order to more clearly illustrate the structure of the energy-saving jet switch and the jet control valve, the energy-saving jet switch and the jet control valve will be introduced below with reference to the accompanying drawings.

[0039] See also Figure 1 , Figure 1 FIG1 is a schematic diagram of the structure of an energy-saving jet switch 10 in one embodiment of the present application. An embodiment of the present application provides an energy-saving jet switch 10. The energy-saving jet switch 10 includes a connector 110 and a shut-off valve 120.

[0040] See also Figure 2 , Figure 2 This is a schematic structural diagram of a connector 110 in one embodiment of the present application. The connector 110 is bent to form a first end 110A and a second end 110B. The first end 110A has a first connecting nozzle 111, and the connector can be connected to the solenoid valve of the air jet loom through the first connecting nozzle 111 of the first end 110A. The second end 110B has a second connecting nozzle 112. The first connecting nozzle 111 is internally connected to the second connecting nozzle 112. The auxiliary nozzles of the air jet loom are usually arranged compactly. If a linear connecting component is used, the shape of the components installed after the linear connecting component is more restricted. Therefore, the connector 110 of the present application has a bent first end 110A and a second end 110B, so that when multiple energy-saving air jet switches 10 need to be arranged compactly, each connector 110 can provide sufficient space for the subsequent connection of the shut-off valve 120 in a compact arrangement.

[0041] See also Figure 3 , Figure 3 This is a schematic structural diagram of a stop valve 120 in one embodiment of the present application. The stop valve 120 has a third connecting nozzle 121 and a fourth connecting nozzle 122 that are internally connected. The stop valve 120 is connected to the second connecting nozzle 112 of the connector 110 through the third connecting nozzle 121 and is internally connected. When the connector 110 is connected to the stop valve 120, the opening direction of the fourth connecting nozzle 122 will be consistent with the opening direction of the first connecting nozzle 111. A blocking member is also movably provided on the stop valve. The blocking member can adjust the opening of the communication channel between the first connecting nozzle 111 and the fourth connecting nozzle 122 by changing its position to control the fluid flow through the stop valve 110.

[0042] In some embodiments, the first end portion 110A and the second end portion 110B are both linear tubular structures to reduce resistance to the fluid.

[0043] In some embodiments, the second connection nozzle 112 and the third connection nozzle 121 both have a threaded structure, wherein the second connection nozzle 112 can be threadedly connected to the third connection nozzle 121 .

[0044] In some embodiments, the threads of the third connection nozzle 121 are external, while the threads of the second connection nozzle 112 are internal. Because the internal structure of the shut-off valve 120 includes a blocking member, the structure is more complex. Therefore, the threads of the third connection nozzle 121 of the shut-off valve 120 are external to avoid further increasing the complexity of the internal structure of the shut-off valve 120. In this case, to threadably connect with the third connection nozzle 112, the threads of the second connection nozzle 112 should be internal.

[0045] In some embodiments, the specification of the thread of the second connecting nozzle 112 is 3 / 8 thread, and the specification of the thread of the third connecting nozzle 121 is 3 / 8 thread.

[0046] In some embodiments, the first connecting nozzle 111 has an external thread. The surface of the electromagnetic valve of the air jet loom is usually internally threaded. Setting the thread of the first connecting nozzle 111 to an external thread can make the energy-saving air jet switch 10 adaptable to more electromagnetic valves.

[0047] In some embodiments, the specification of the thread of the first connection nozzle 111 is 3 / 8 thread.

[0048] In some embodiments, the fourth connection nozzle 122 has internal threads. The fourth connection nozzle 122 is the end of the energy-saving air jet switch 10 that is used to connect to other textile equipment. This internal thread not only facilitates connection between devices but also effectively prevents deterioration of the thread structure of the fourth connection nozzle 122 when the energy-saving air jet switch is not used for an extended period of time.

[0049] In some embodiments, the specification of the thread of the fourth connection nozzle 122 is M10 thread.

[0050] In some embodiments, the stop valve 120 includes a rotary handle 123. By rotating the rotary handle 123, the opening and closing of the blocking member can be controlled, thereby controlling the on / off state of the stop valve 120.

[0051] In some embodiments, the connecting member 110 is bent at a right angle, that is, the axis of the first end 110A and the axis of the second end 110B are perpendicular to each other.

[0052] In some embodiments, the opening direction of the fourth connection nozzle 122 is aligned with the opening direction of the first connection nozzle 111. For example, when the connector 110 is bent at a right angle, in order to ensure that the opening direction of the fourth connection nozzle 122 of the energy-saving air switch 10 is aligned with the opening direction of the first connection nozzle 111, the opening directions of the third connection nozzle 121 and the fourth connection nozzle 122 are perpendicular to each other. This arrangement allows the energy-saving air switch to maintain the original flow direction of the compressed air.

[0053] In some embodiments, the shutoff valve 120 is an angle valve. This valve has a right-angled internal communication channel, with the opening directions of the third connection nozzle 121 and the fourth connection nozzle 122 being perpendicular to each other. In this case, the rotary handle 123 is a rotary switch with a 90-degree limit. Rotating the rotary handle 123 90 degrees switches the angle valve open or closed.

[0054] In some embodiments, the rotary handle 123 is a flat handle. When the flat handle's "-" orientation is perpendicular to the opening direction of the fourth connection nozzle 122, the angle valve is in a closed state; when the flat handle's "-" orientation is parallel to the opening direction of the fourth connection nozzle 122, the angle valve is in a flow-through state. With this arrangement, the angle valve's open / closed state can be determined by observing the orientation of the flat handle.

[0055] In some embodiments, the present application further provides an injection control valve.

[0056] See also Figure 4 , Figure 4This is a schematic diagram of the structure of an air jet control valve in one embodiment of the present application. The air jet control valve includes the aforementioned energy-saving air jet switch 10 and a solenoid valve 20. The energy-saving air jet switch 10 is connected to the solenoid valve 20 via a first connecting nozzle 111. The solenoid valve 20 is capable of connecting to an auxiliary nozzle of an air jet loom and conducting airflow from the auxiliary nozzle. The air jet control valve can be used to control the airflow from the auxiliary nozzle on and off.

[0057] In some embodiments, the solenoid valve 20 has a plurality of air nozzles 210 arranged in a matrix. The arrangement of the plurality of air nozzles 210 is adapted to the auxiliary nozzles of the air jet loom.

[0058] In some embodiments, the solenoid valve 20 has four air nozzles 210 arranged in a matrix. The arrangement of the four air nozzles 210 is compatible with the auxiliary nozzles of the Toyota 710 air jet loom or the Toyota 810 air jet loom.

[0059] In some embodiments, the gas nozzle 210 has an internal thread. The energy-saving air jet switch 10 can be threadedly connected to the gas nozzle 210 through the first connecting nozzle 111 having an external thread.

[0060] In some embodiments, the thread specification of the air nozzle 210 of the solenoid valve 20 is 3 / 8 thread.

[0061] In some embodiments, the solenoid valve 20 can simultaneously open or close multiple air nozzles 210. The air jet control valve includes multiple energy-saving air jet switches 10, each of which is connected to a different air nozzle 210. When the solenoid valve 20 opens the multiple air nozzles 210, the energy-saving air jet switches 10 connected to each air nozzle 210 can independently control whether each air nozzle 210 is connected to the outside world, thereby achieving the effect of independently controlling the airflow of the auxiliary nozzle.

[0062] The above-described embodiments merely represent several embodiments of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present application. It should be noted that a person of ordinary skill in the art could make various modifications and improvements without departing from the spirit of the present application, all of which fall within the scope of protection of the present application. Therefore, the scope of protection of the present application shall be determined by the appended claims.

Claims

1. An energy-saving jet switch, characterized in that: Including connectors and shut-off valves; The connecting member is bent to form a first end and a second end, the first end having a first connecting nozzle, the connecting member can be connected to the solenoid valve of the air jet loom through the first connecting nozzle, and the second end having a second connecting nozzle, the first connecting nozzle and the second connecting nozzle being in communication with each other; The stop valve has a third connecting nozzle and a fourth connecting nozzle that are internally connected. The stop valve is connected to the second connecting nozzle of the connecting member through the third connecting nozzle and is internally connected. A blocking member is movably provided on the stop valve. The blocking member can adjust the opening of the connecting channel between the first connecting nozzle and the fourth connecting nozzle by changing its position to control the fluid flow through the stop valve.

2. The energy-saving jet switch according to claim 1, characterized in that: The second connection nozzle and the third connection nozzle both have threads, and the second connection nozzle is threadedly connected to the third connection nozzle.

3. The energy-saving jet switch according to claim 2, characterized in that: The thread of the second connecting nozzle is an internal thread, and the thread of the third connecting nozzle is an external thread.

4. The energy-saving jet switch according to claim 1, characterized in that: The first connecting nozzle has external threads.

5. The energy-saving jet switch according to claim 1, characterized in that: The stop valve includes a rotary handle, and the opening and closing of the blocking member can be controlled by rotating the rotary handle.

6. The energy-saving jet switch according to claim 1, characterized in that: The connecting member is bent at a right angle so that the axis of the first end portion and the axis of the second end portion are perpendicular to each other.

7. The energy-saving air jet switch according to any one of claims 1 to 6, characterized in that: The opening direction of the fourth connection nozzle is consistent with the opening direction of the first connection nozzle.

8. An air injection control valve, characterized in that: It includes the energy-saving jet switch and solenoid valve according to any one of claims 1 to 7, the energy-saving jet switch is connected to the solenoid valve through the first connecting nozzle, the solenoid valve can be connected to the auxiliary nozzle of the air jet loom and conduct the airflow of the auxiliary nozzle, and the jet control valve is used to control the airflow switch of the auxiliary nozzle.

9. The air injection control valve according to claim 8, characterized in that: The electromagnetic valve has a plurality of air nozzles arranged in a matrix, and the arrangement intervals of the plurality of air nozzles are adapted to the auxiliary nozzles of the air jet loom.

10. The air injection control valve according to claim 9, characterized in that: The jet control valve includes a plurality of energy-saving jet switches, and the plurality of energy-saving jet switches are respectively connected to the air nozzles.