Sizing and shaping device for plush fabric

Abstract

The utility model provides a sizing and shaping device for plush fabric, which comprises a plush fabric and a sizing box, a guiding and conveying assembly is arranged in the sizing box, and a drying and shaping assembly is arranged on the front end face of a supporting back plate. The guide-in roller can support and guide the plush cloth into the sizing box for sizing, and then the first sizing guide roller, the second sizing guide roller and the third sizing guide roller can prolong the path of the plush cloth in sizing liquid so that the inner surface and the outer surface of the plush cloth can be fully sized. The starched plush cloth is sequentially guided out by the steering guide roller, the pressure feed guide roller and the guide-out roller and is wound by an external winding machine; the first hot-air blower, the second hot-air blower and the third hot-air blower are respectively started; therefore, the first hot-air blower, the second hot-air blower and the third hot-air blower can spray hot air to dry and shape the inner surface and the outer surface of the plush cloth for three times, and a better shaping effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of sizing of plush fabrics, in particular to a sizing and shaping device for plush fabrics. Background Art

[0002] Plush fabric is a soft and comfortable non-textile fabric, widely used in home furnishings, clothing, toys and other fields. In the manufacturing process of plush fabric, a sizing device is needed to sizing and shaping the plush fabric. Sizing and shaping refers to the finishing process of dipping the plush fabric into slurry and drying it to obtain a thick and stiff feel. The heat-set fabric can improve dimensional stability and feel stiffer.

[0003] Announcement No. "CN219218377U" provides a fabric sizing device. The fabric passes through the bottom of the shell, and the power of the heating lamp is turned on to make the heating lamp generate a certain temperature to bake the sized fabric. The temperature is controlled by setting a temperature sensor to prevent the fabric from being burned by excessive temperature. After the fabric is baked by the heating lamp, the moisture evaporates after the temperature rises, so that the sizing is preserved in the fabric, which can prevent the sizing from falling off.

[0004] However, the above technical solutions and the prior art have the following defects:

[0005] First, the fabric sizing device sizing the fabric by spraying sizing water through multiple nozzles, and this sizing method can only size the upper end surface of the fabric during actual use, and the lower end surface of the fabric cannot be fully sizing, and the sizing effect needs to be improved. Secondly, the fabric sizing device only bakes the sized fabric through the temperature generated by the heating lamp, and this drying method not only has a poor drying effect, but also can only dry one side of the fabric, and cannot dry the other side of the fabric, and the drying and shaping effect needs to be improved. Utility Model Content

[0006] The purpose of the utility model is to provide a sizing and shaping device for plush fabrics to solve the problems raised in the above background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A sizing and shaping device for plush fabrics comprises a plush cloth, a sizing box and a supporting backboard, wherein the rear end face of the sizing box is fixedly connected to the supporting backboard, the plush cloth is inserted above the sizing box, a guiding assembly is provided inside the sizing box, and the guiding assembly is used to guide and starch the plush cloth, and the front end face of the supporting backboard is provided with a drying and shaping assembly, and the drying and shaping assembly is used to dry and shape the plush cloth after sizing.

[0009] Preferably, the guiding assembly includes an inlet roller, a second sizing guide roller, a pressure guide roller, an outlet roller, a steering guide roller, a first sizing guide roller and a third sizing guide roller. The inlet roller is installed on the left side of the upper end face of the sizing box, the outlet roller is installed on the right side of the upper end face of the sizing box, the first sizing guide roller is installed on the left side of the inside of the sizing box, the second sizing guide roller is installed on the upper side of the inside of the sizing box, the third sizing guide roller is installed on the right side of the second sizing guide roller, the steering guide roller is installed on the upper side of the front end face of the support back plate, and the pressure guide roller is installed below the steering guide roller.

[0010] Preferably, the drying and shaping component includes a first hot air blower, a first air guide shell, a second air guide shell, an air guide duct and a second hot air blower. The first hot air blower is installed on the left side of the front end surface of the support back plate, the first hot air blower outlet is installed with the first air guide shell, the second hot air blower is installed on the upper side of the rear end surface of the support back plate, the second hot air blower outlet is installed with the air guide duct, and the front end of the air guide duct is fixedly connected to the second air guide shell.

[0011] Preferably, a low-speed motor is installed on the lower side of the right end surface of the sizing box, a transmission rod is connected to the left end of the low-speed motor, and a stirring rod is provided on the annular side surface of the transmission rod.

[0012] Preferably, a third hot air blower is installed on the right side of the front end surface of the support back plate, a third air guide shell is installed at the outlet of the third hot air blower, and a plurality of third nozzles are provided on the lower end surface of the third air guide shell.

[0013] Preferably, a plurality of first nozzles are provided on the right end surface of the first air guide shell, and a plurality of second nozzles are provided on both the left and right end surfaces of the second air guide shell.

[0014] Preferably, a first support shaft is provided at the rear end of the steering guide roller, a second support shaft is provided at the rear end of the pressure guide roller, limit disks are provided at the rear ends of the first support shaft and the second support shaft, and a drain valve is installed on the lower side of the left end face of the sizing box.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. When the external winding machine is winding the plush cloth, the inlet roller will support and guide the plush cloth to the inside of the sizing box for sizing. Then the first sizing guide roller, the second sizing guide roller and the third sizing guide roller will extend the path of the plush cloth in the sizing liquid so as to fully sizing the inner and outer surfaces of the plush cloth. The sizing plush cloth is guided out by the steering guide roller, the pressure guide roller and the outlet roller in turn and wound by the external winding machine.

[0017] 2. This device starts the first hot air blower, the second hot air blower and the third hot air blower respectively, so that the first hot air blower sprays hot air through the first air guide shell and multiple first nozzles to the outer surface of the passing plush cloth to dry and shape it, and at the same time, the second hot air blower sprays hot air through the air guide pipe, the second air guide shell and multiple second nozzles to perform secondary drying and shaping on the inner surface of the passing plush cloth. Finally, the third hot air blower sprays hot air through the third air guide shell and multiple third nozzles to perform tertiary drying and shaping on the outer surface of the passing plush cloth. Through three times of heating and drying, the sizing agent in the sizing liquid fully penetrates into the fibers of the plush cloth, thereby achieving better shaping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0019] Figure 2 This is a structural diagram of the guiding component and the drying and shaping component in the utility model;

[0020] Figure 3 It is a front cross-sectional view of the guiding assembly and the drying and shaping assembly in the present invention;

[0021] Figure 4 It is a left side cross-sectional view of the guiding assembly and the drying and shaping assembly in the present invention;

[0022] Figure 5 This is a structural diagram of the first support shaft and steering guide roller in the utility model.

[0023] In the figure: 1. Plush cloth; 2. Sizing box; 21. Drain valve; 3. Guide assembly; 31. Inlet roller; 32. Second sizing guide roller; 33. Pressing guide roller; 34. Outlet roller; 35. First support shaft; 351. Limiting plate; 36. Steering guide roller; 37. First sizing guide roller; 38. Third sizing guide roller; 39. Transmission rod; 311. Stirring rod; 312. Low-speed motor; 313. Second support shaft; 4. Drying and shaping assembly; 41. First hot air blower; 42. First air guide shell; 421. First nozzle; 43. Second air guide shell; 431. Second nozzle; 44. Third air guide shell; 441. Third nozzle; 45. Third hot air blower; 46. Air guide duct; 47. Second hot air blower; 5. Support backboard. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-5 , the utility model provides a technical solution:

[0026] Example 1:

[0027] A sizing and shaping device for plush fabrics, comprising a plush cloth 1, a sizing box 2 and a supporting backboard 5. The rear end face of the sizing box 2 is fixedly connected to the supporting backboard 5, which supports the drying and shaping component 4. A plush cloth 1 is inserted above the sizing box 2. The plush cloth 1 is made of plush fabric. The left end of the plush cloth 1 is wrapped around the annular side face of an external cloth-releasing roller. The external cloth-releasing roller will rewind the plush cloth 1 that has not been sizing and shaped. The right end of the plush cloth 1 is connected to an external rewinder. When working, the external rewinder will rewind the plush cloth 1 after sizing and shaped. A drain valve 21 is installed on the lower side of the left end face of the sizing box 2. The outlet of the drain valve 21 is connected to the inlet of an external waste liquid treatment tank through a pipeline. The drain valve 21 facilitates the staff to discharge the sizing liquid inside the sizing box 2 for replacement.

[0028] A guiding component 3 is provided inside the sizing box 2, and the guiding component 3 is used to guide the plush cloth 1 for sizing. A drying and shaping component 4 is provided on the front end face of the supporting back plate 5, and the drying and shaping component 4 is used to dry and shape the plush cloth 1 after sizing. A control panel is installed on the left side of the front end face of the sizing box 2, and the control panel is connected to the first hot air blower 41, the second hot air blower 47, the third hot air blower 45 and the low-speed motor 312 through wires. The control panel facilitates the staff to control the operation of the first hot air blower 41, the second hot air blower 47, the third hot air blower 45 and the low-speed motor 312 respectively. Since the internal detailed structure and working principle of the control panel are relatively mature technologies in the existing technology, they will not be elaborated on here.

[0029] The guide assembly 3 includes an inlet roller 31, a second sizing guide roller 32, a pressure guide roller 33, an outlet roller 34, a steering guide roller 36, a first sizing guide roller 37 and a third sizing guide roller 38. The inlet roller 31 is installed on the left side of the upper end face of the sizing box 2. The inlet roller 31 is a rotatable structure. The rotatable inlet roller 31 will support and guide the plush cloth 1 entering the inside of the sizing box 2. The outlet roller 34 is installed on the right side of the upper end face of the sizing box 2. The outlet roller 34 is a rotatable structure. The rotatable outlet roller 34 will support and export the plush cloth 1 after sizing and shaping. The first sizing guide roller 37 is installed on the left side of the inside of the sizing box 2. The sizing guide roller 37 is a rotatable structure. The rotatable first sizing guide roller 37 will press and guide the plush cloth 1 inside the sizing box 2. A second sizing guide roller 32 is installed on the upper side of the sizing box 2. The second sizing guide roller 32 is a rotatable structure. The rotatable second sizing guide roller 32 will support and guide the plush cloth 1 inside the sizing box 2. A third sizing guide roller 38 is installed on the right side of the second sizing guide roller 32. The third sizing guide roller 38 is a rotatable structure. The rotatable third sizing guide roller 38 will press and guide the plush cloth 1 inside the sizing box 2 again, so that the sizing liquid inside the sizing box 2 can fully size the plush cloth 1.

[0030] A steering guide roller 36 is installed on the upper side of the front end surface of the supporting back plate 5. The steering guide roller 36 is a rotatable structure. The rotatable steering guide roller 36 will support and guide the plush cloth 1 after sizing. A pressing guide roller 33 is installed below the steering guide roller 36. The pressing guide roller 33 is a rotatable structure. The rotatable pressing guide roller 33 will press and guide the plush cloth 1 after sizing. A low-speed motor 312 is installed on the lower side of the right end surface of the sizing box 2. The low-speed motor 312 will drive the transmission rod 39 to rotate at a low speed when working. The left end of the low-speed motor 312 is connected to the transmission rod 39. The rod 39 will drive the stirring rod 311 to rotate. A mechanical seal is provided between the transmission rod 39 and the sizing box 2. The mechanical seal makes the transmission rod 39 and the sizing box 2 more tightly sealed, preventing the sizing liquid inside the sizing box 2 from easily overflowing. A stirring rod 311 is provided on the annular side of the transmission rod 39. There are multiple stirring rods 311, and the multiple stirring rods 311 have the same specifications. The stirring rod 311 is connected to the transmission rod 39 by welding. When the multiple stirring rods 311 rotate, the sizing liquid at the bottom of the sizing box 2 is stirred to prevent the sizing liquid from easily settling.

[0031] A first support shaft 35 is provided at the rear end of the steering guide roller 36, and the first support shaft 35 is connected to the steering guide roller 36 by welding. The first support shaft 35 will support the steering guide roller 36, and a second support shaft 313 is provided at the rear end of the pressing guide roller 33, and the second support shaft 313 is connected to the compression guide roller by welding. The second support shaft 313 will support the compression guide roller. Limiting plates 351 are provided at the rear ends of the first support shaft 35 and the second support shaft 313, and two sets of limiting covers are installed on the front end surface of the support back plate 5. The limiting plates 351 and the limiting covers prevent the first support shaft 35 and the second support shaft 313 from shaking or displacement during use. A ball bearing is installed on the annular side of the limiting plate 351, and the ball bearing makes the limiting plate 351 rotate smoothly.

[0032] Example 2:

[0033] On the basis of Example 1, in this embodiment, the first hot air blower 41, the second hot air blower 47 and the third hot air blower 45 are started respectively, so that the first hot air blower 41 sprays hot air through the first air guide shell 42 and multiple first nozzles 421 to dry and shape the outer surface of the passing plush cloth 1, and at the same time, the second hot air blower 47 sprays hot air through the air guide pipe 46, the second air guide shell 43 and multiple second nozzles 431 to perform secondary drying and shaping on the inner surface of the passing plush cloth 1, and finally, the third hot air blower 45 sprays hot air through the third air guide shell 44 and multiple third nozzles 441 to dry and shape the outer surface of the passing plush cloth 1 for the third time. Through three times of heating and drying, the sizing agent in the sizing liquid is fully penetrated into the fibers of the plush cloth 1, thereby achieving a better shaping effect.

[0034] The drying and shaping component 4 includes a first hot air blower 41, a first air guide shell 42, a second air guide shell 43, an air guide duct 46 and a second hot air blower 47. The first hot air blower 41 is installed on the left side of the front end surface of the support back plate 5. When working, the first hot air blower 41 will transport hot air to the inside of the first air guide shell 42. The first air guide shell 42 is installed at the outlet of the first hot air blower 41. The first air guide shell 42 will divert the transported hot air to multiple first nozzles 421. The second hot air blower 47 is installed on the upper side of the rear end surface of the support back plate 5. When working, the second hot air blower 47 will transport hot air to the inside of the air guide duct 46. The outlet of the second hot air blower 47 is installed with an air guide duct 46. The air guide duct 46 is connected to the second air guide shell 43 by welding. The air guide duct 46 will guide the hot air into the second air guide shell 43. The front end of the air guide duct 46 is fixedly connected to the second air guide shell 43. The second air guide shell 43 will divert the transported hot air to multiple second nozzles 431.

[0035] A third hot air blower 45 is installed on the right side of the front end surface of the supporting back plate 5. When the third hot air blower 45 is working, it will deliver hot air to the inside of the third air guide shell 44. The outlet of the third hot air blower 45 is installed with a third air guide shell 44. The third air guide shell 44 will divert the delivered hot air to multiple third nozzles 441. The lower end surface of the third air guide shell 44 is provided with multiple third nozzles 441, and the multiple third nozzles 441 have the same specifications. The multiple third nozzles 441 will evenly spray the hot air again to the passing plush The outer surface of the cloth 1 is dried and shaped, and a plurality of first nozzles 421 are provided on the right end face of the first air guide shell 42, and the specifications of the plurality of first nozzles 421 are the same. The plurality of first nozzles 421 will process the hot air and spray it evenly onto the outer surface of the passing plush cloth 1 for drying and shaping. The left and right end faces of the second air guide shell 43 are both provided with a plurality of second nozzles 431, and the specifications of the plurality of second nozzles 431 are the same. The plurality of second nozzles 431 will spray the hot air evenly again onto the inner surface of the passing hot melt cloth for drying and shaping.

[0036] Working principle: When using this device, the staff first introduces a proper amount of prepared sizing liquid into the sizing box 2. During this process, the sizing liquid level inside the sizing box 2 cannot exceed the highest liquid level line ( Figure 3 Then, one end of the plush cloth 1 to be sized and shaped can be sequentially passed through the introduction roller 31, the first sizing guide roller 37, the second sizing guide roller 32, the third sizing guide roller 38, the turning guide roller 36, the pressure guide roller 33 and the outlet roller 34 (reference Figure 1 or Figure 3), and connected to the external winding machine, then start the low-speed motor 312, so that the low-speed motor 312 drives the multiple stirring rods 311 to rotate at a low speed through the transmission rod 39, so that the rotating multiple stirring rods 311 stir the sizing liquid at the bottom of the sizing box 2 to prevent the sizing liquid from easily settling; then start the external winding machine, so that the external winding machine winds up the plush cloth 1, during this process, the plush cloth 1 will be introduced into the roller 31 to be supported and guided to the inside of the sizing box 2 for sizing, and then the first sizing guide roller 37 will stir the sizing liquid at the bottom of the sizing box 2 The plush cloth 1 in the sizing liquid is pressed and guided, and the second sizing guide roller 32 supports and guides the plush cloth 1 in the sizing liquid, and then the third sizing guide roller 38 presses and guides the plush cloth 1 in the sizing liquid again, thereby extending the path of the plush cloth 1 in the sizing liquid, so that the inner and outer surfaces of the plush cloth 1 are fully sizing, and the plush cloth 1 after being sizing moves upward and is supported and guided by the turning guide roller 36, and then the pressing guide roller 33 presses and guides the plush cloth 1 after sizing, and finally the lead-out roller 34 is The starched plush cloth 1 is supported and guided out to be wound up by an external winding machine; at the same time, the staff respectively start the first hot air blower 41, the second hot air blower 47 and the third hot air blower 45, so that the first hot air blower 41 conveys hot air to the inside of the first air guide shell 42, and the hot air entering the first air guide shell 42 will be evenly sprayed to the outer surface of the passing plush cloth 1 through multiple first nozzles 421 for drying and shaping, and at the same time the second hot air blower 47 will convey hot air to the inside of the second air guide shell 43 through the air guide pipe 46, and the hot air entering the first air guide shell 42 will be evenly sprayed to the outer surface of the passing plush cloth 1 through multiple first nozzles 421, and the hot air ... The hot air inside the second air guide shell 43 will be evenly sprayed to the inner surface of the passing plush cloth 1 through multiple second nozzles 431 for secondary drying and shaping. Finally, the third hot air blower 45 will transport hot air to the inside of the third air guide shell 44, and the hot air entering the inside of the third air guide shell 44 will be evenly sprayed again to the outer surface of the passing plush cloth 1 through multiple third nozzles 441 for tertiary drying and shaping. Through three times of heating and drying, the sizing agent in the sizing liquid can fully penetrate into the fibers of the plush cloth 1, thereby achieving better shaping effect.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sizing and shaping device for plush fabrics, comprising a plush cloth (1), a sizing box (2) and a supporting backboard (5), characterized in that: The rear end face of the sizing box (2) is fixedly connected to a supporting back plate (5), a plush cloth (1) is inserted above the sizing box (2), a guide assembly (3) is provided inside the sizing box (2), and the guide assembly (3) is used to guide and starch the plush cloth (1), and the front end face of the supporting back plate (5) is provided with a drying and shaping assembly (4), and the drying and shaping assembly (4) is used to dry and shape the plush cloth (1) after starching.

2. The sizing and shaping device for plush fabrics according to claim 1, characterized in that: The guide assembly (3) comprises an inlet roller (31), a second sizing guide roller (32), a pressure guide roller (33), an outlet roller (34), a steering guide roller (36), a first sizing guide roller (37) and a third sizing guide roller (38); the inlet roller (31) is installed on the left side of the upper end face of the sizing box (2); the outlet roller (34) is installed on the right side of the upper end face of the sizing box (2); the first sizing guide roller (37) is installed on the left side of the inside of the sizing box (2); the second sizing guide roller (32) is installed on the upper side of the inside of the sizing box (2); the third sizing guide roller (38) is installed on the right side of the second sizing guide roller (32); the steering guide roller (36) is installed on the upper side of the front end face of the support back plate (5); and the pressure guide roller (33) is installed below the steering guide roller (36).

3. The sizing and shaping device for plush fabrics according to claim 1, characterized in that: The drying and shaping component (4) includes a first hot air blower (41), a first air guide shell (42), a second air guide shell (43), an air guide duct (46) and a second hot air blower (47). The first hot air blower (41) is installed on the left side of the front end surface of the support back plate (5), and the first air guide shell (42) is installed at the outlet of the first hot air blower (41). The second hot air blower (47) is installed on the upper side of the rear end surface of the support back plate (5), and the air guide duct (46) is installed at the outlet of the second hot air blower (47). The front end of the air guide duct (46) is fixedly connected to the second air guide shell (43).

4. The sizing and shaping device for plush fabrics according to claim 1, characterized in that: A low-speed motor (312) is installed on the lower side of the right end surface of the sizing box (2), a transmission rod (39) is connected to the left end of the low-speed motor (312), and a stirring rod (311) is provided on the annular side surface of the transmission rod (39).

5. The sizing and shaping device for plush fabrics according to claim 1, characterized in that: A third hot air blower (45) is installed on the right side of the front end surface of the supporting back plate (5), a third air guide shell (44) is installed at the outlet of the third hot air blower (45), and a plurality of third nozzles (441) are provided on the lower end surface of the third air guide shell (44).

6. The sizing and shaping device for plush fabrics according to claim 3, characterized in that: The right end surface of the first air guide shell (42) is provided with a plurality of first nozzles (421), and the left and right end surfaces of the second air guide shell (43) are both provided with a plurality of second nozzles (431).

7. The sizing and shaping device for plush fabrics according to claim 2, characterized in that: A first support shaft (35) is provided at the rear end of the steering guide roller (36), a second support shaft (313) is provided at the rear end of the pressure guide roller (33), and a limit disk (351) is provided at the rear end of each of the first support shaft (35) and the second support shaft (313). A drain valve (21) is installed at the lower side of the left end surface of the sizing box (2).

Images