Tool for enabling concrete at end part of straining beam to enter mold

By using a conical bucket and flow trough structure at the end of the beam to change the concrete flow direction, the problem of floating slurry thickness at the end of the beam to improve the pouring quality and reduce the cost.

CN223189590UActive Publication Date: 2025-08-05SICHUAN ROAD & BRIDGE CONSTRUCTION GROUP CO LTD
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Patent Information

Application Number
CN202422490666.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In bridge projects, the concrete pouring quality at the connection between the end of the beam and the pier column is poor, especially the concrete floating slurry in the steel cage is thick, which affects the stability and durability of the bridge, and the cost of the existing technology is relatively high.

Method used

The conical bucket and flow groove structure is adopted. The conical bucket sleeve is set on the circumference of the steel cage and is connected by a knotted rope. The flow groove is introduced into the concrete into the conical bucket, changing the flow direction of the concrete, allowing the coarse aggregate to enter the steel cage, and reducing the thickness of the floating slurry.

Benefits of technology

It effectively improves the pouring quality of concrete at the end of the beam, avoids excessive thickness of floating slurry, and reduces construction costs.

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Abstract

The utility model relates to the technical field of concrete pouring equipment, and discloses a tie beam end concrete in-mold tool which comprises a conical hopper, a tie rope and a launder, the conical hopper is an inverted conical ring body, the conical hopper is used for being arranged on the peripheral side of a reinforcement cage in a sleeved mode so that concrete can be guided into the reinforcement cage, one end of the tie rope is connected with the conical hopper, and the other end of the tie rope is connected with the launder. The other end of the tie rope is used for being connected with a reinforcement cage located above the conical hopper, and the launder is used for guiding concrete into the conical hopper. The tie beam end concrete mold entering tool has the advantages that the phenomenon that laitance of concrete at the end of a tie beam is too thick is avoided, and the concrete pouring quality is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete pouring equipment, in particular to a tool for pouring concrete into a mold at the end of a tie beam. Background Art

[0002] In bridge construction, piers and tie beams play a crucial role. A pier is a columnar structure perpendicular to the ground, typically used to carry loads transferred from the upper portion of the bridge. A tie beam is a horizontal beam that connects the piers and enhances the overall stability of the structure. Therefore, the quality of the concrete pouring at the connection between the pier and tie beam is crucial, impacting the stability, safety, and durability of the bridge.

[0003] Patent publication number CN219793651U discloses a simplified pile-column tie beam formwork, comprising a tie beam formwork body, a fastening assembly, and a reinforcement assembly. The tie beam formwork body is used to determine the position and size of concrete components. The fastening assemblies are spaced apart and mounted on the exterior of the tie beam formwork body, equidistantly arranged from bottom to top along the exterior of the tie beam formwork body. Multiple sets of reinforcement assemblies are spaced apart and mounted on either side of the tie beam formwork body. The reinforcement assemblies and fastening assemblies are bolted together. This patent significantly reduces formwork costs, avoids hoisting steps, and reduces construction accidents caused by hoisting. However, this patent also has the following shortcomings: Currently, during tie beam casting, due to the coexistence of the pier column reinforcement cage and tie beam reinforcement at the connection point between the tie beam end and the pier column, the reinforcement density is high, making it difficult for coarse aggregate to flow into the pier column. This can easily result in a thicker concrete slurry inside the reinforcement cage, affecting the quality of the pier column. Furthermore, the use of concrete pump trucks is costly.

[0004] In view of this, how to change the current situation of thick concrete slurry at the end of the tie beam and poor pouring quality has become a technical problem that needs to be solved urgently by those skilled in the art. Utility Model Content

[0005] In order to overcome the above-mentioned shortcomings, the utility model aims to provide a tool for pouring concrete into a mold at the end of a tie beam, so as to improve the current situation that the concrete slurry at the end of the tie beam is thick and the pouring quality is poor.

[0006] In order to achieve the above-mentioned purpose, the technical solution of the present invention is: a tool for pouring concrete into the mold at the end of a tie beam, comprising a conical bucket, a tie rope and a flow channel, wherein the conical bucket is an inverted conical ring body, and the conical bucket is used to be sleeved on the circumference of a steel cage to realize the diversion of concrete into the steel cage, one end of the tie rope is connected to the conical bucket, and the other end of the tie rope is used to be connected to the steel cage located above the conical bucket, and the flow channel is used to guide the concrete into the conical bucket.

[0007] Furthermore, the conical bucket top surface is fixedly connected with a plurality of connecting ears, the plurality of connecting ears are distributed at intervals in a circumference, the plurality of connecting ears are provided with a plurality of tie ropes in one-to-one correspondence, the connecting ears are provided with a through hole, and the through hole is connected to one end of the tie rope.

[0008] Furthermore, the conical bucket includes a plurality of conical bucket monomers, both ends of the conical bucket monomers are respectively connected with extension plates, and the adjacent extension plates between the plurality of conical bucket monomers are fixedly connected by a plurality of fasteners.

[0009] Furthermore, a stiffening plate is fixedly connected to the outer side wall of the conical bucket body.

[0010] Furthermore, the flow chute is detachably connected to a support frame, the support frame is located on the peripheral side of the steel cage, the flow chute is obliquely arranged on the support frame, and the lower end of the flow chute is located above the conical bucket.

[0011] Furthermore, the cross section of the flow channel is U-shaped, and connecting plates are fixedly connected to both sides of the lower surface of the flow channel. The connecting plates are provided with strip grooves along the axis direction of the flow channel, and the strip grooves are connected to the support frame.

[0012] Furthermore, adhesive tape is bonded to the inner side walls of the connection points of adjacent extension plates.

[0013] Compared with the prior art, the present invention has at least the following advantages: a conical bucket in the shape of an inverted cone ring is sleeved on the circumference of the steel cage, the top surface of the conical bucket is connected to one end of a tie rope, the other end of the tie rope is connected to the steel cage above the conical bucket, a flow chute is provided above the conical bucket, and during pouring operation, the flow chute guides concrete into the conical bucket, and the conical bucket changes the flow direction of the concrete, forcing the concrete to flow into the steel cage through the gaps between the steel cages, thereby ensuring that the coarse aggregate in the concrete enters the steel cage, avoiding excessive thickness of the concrete slurry at the end of the tie beam, and effectively improving the quality of concrete pouring. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a front view of a tool for injecting concrete into a mold at the end of a tie beam according to the present invention;

[0016] Figure 2 This is a schematic diagram of the overall structure of the concrete mold-filling tool for the end of the tie beam of the utility model;

[0017] Figure 3 For this utility model Figure 2 A partial enlarged view of area A in the middle;

[0018] Figure 4 For this utility model Figure 2 A partial enlarged view of area B in the middle.

[0019] Figure numerals: 1. conical bucket; 2. tie rope; 3. flow channel; 4. connecting ear; 5. through hole; 6. conical bucket unit; 7. extension plate; 8. stiffening plate; 9. connecting plate; 10. strip groove; 11. steel cage; 12. fastener; 13. support frame. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0022] Reference Figure 1-4 The present invention provides a tool for pouring concrete into the formwork at the end of a tie beam, comprising a conical bucket 1, a tie rope 2, and a flow channel 3. The conical bucket 1 is an inverted conical ring. The bottom radius of the conical bucket 1 should be slightly larger than the radius of the steel cage 11, so that the conical bucket 1 can be conveniently placed around the steel cage 11 during use and the concrete can flow into the pier column formwork during pouring, avoiding concrete waste. The top radius of the conical bucket 1 is larger than the radius of the steel cage 11, and the top radius of the conical bucket 1 should be selected as large as possible based on the construction site conditions. Selecting a larger radius not only enhances the ability of the conical bucket 1 to guide concrete, but also makes it easier for the concrete to change its flow direction and flow into the steel cage 11.

[0023] Multiple connecting ears 4 are fixedly connected to the top surface of the conical bucket 1 by welding. The multiple connecting ears 4 are distributed at intervals in a circle. The multiple connecting ears 4 are provided with multiple tie ropes 2 in one-to-one correspondence. The connecting ears 4 are provided with through holes 5. The through holes 5 are connected to one end of the tie rope 2, which makes the operation more convenient. The other end of the tie rope 2 is used to connect to the steel cage 11 above the conical bucket 1. The conical bucket 1 is hoisted in the pouring position by cooperating with the multiple tie ropes 2.

[0024] The conical bucket 1 includes multiple conical bucket units 6, and the two ends of the conical bucket units 6 are respectively connected with extension plates 7. The multiple conical bucket units 6 are spliced into a circular array to form the conical bucket 1. The extension plates 7 of adjacent conical bucket units 6 are abutted, and the adjacent extension plates 7 are fixedly connected by multiple fasteners 12.

[0025] The material of the conical bucket body 6 can be selected from aluminum alloy. The aluminum alloy plate is easy to process and light in weight, easy to assemble and transport, and can meet construction needs. The thickness of the conical bucket body 6 is relatively thin, and multiple stiffening plates 8 can be fixedly connected to the outer wall of the conical bucket body 6. The multiple stiffening plates 8 are arranged at intervals to enhance the bearing capacity of the conical bucket body 6 and extend its service life.

[0026] A chute 3 is located above the conical hopper 1. This chute 3 has a U-shaped cross-section and is tilted to enhance concrete flow. Connecting plates 9 are fixedly attached to either side of the lower surface of the chute 3. These plates are provided with strip grooves 10, which are fixedly connected to a support frame 13 via multiple bolts. When the bolts are loose, the chute 3 can be moved along the axis of the strip grooves, adjusting the lower end of the chute 3 to be above the conical hopper 1. This ensures that concrete can be directed into the conical hopper 1 during pouring. Once the position is adjusted appropriately, the bolts are tightened one by one.

[0027] The chute 3 is detachably connected to a support frame 13, which is located on the peripheral side of the steel cage 11. The chute 3 is tilted on the support frame 13. The support frame 13 is used to provide support for the chute 3 to ensure that the chute 3 is stably injected into the conical bucket 1. The support frame 13 is detachably connected to the chute 3.

[0028] The support frame 13 includes four columns distributed in a rectangular shape and the columns are located at the four corners of the rectangle. Cross bars are set between the columns to enhance the stability of the frame. The height of the column on the side away from the conical bucket 1 is greater than the height of the column on the other side to facilitate the tilting setting of the chute. Connecting blocks are set at the top of the two columns, and bolts pass through the connecting blocks and are connected to the strip groove 10 in a lockable manner.

[0029] The inner side walls of the joints of adjacent extension plates 7 are bonded with adhesive tape (not shown in the figure) to improve the sealing of the side walls of the conical bucket 1, prevent cement slurry from flowing out of the joints, and improve construction quality.

[0030] The working principle of the present invention is as follows: a plurality of conical bucket units 6 are assembled into a conical bucket 1, which is sleeved around the steel cage 11, and the conical bucket 1 and the steel cage 11 are firmly connected with a tie rope 2. Concrete is poured into the conical bucket 1 through the flow channel 3. The conical bucket 1 changes the flow direction of the concrete and forces the concrete to flow into the steel cage 11 through the gaps between the steel cages 11, thereby increasing the concrete aggregate in the steel cage 11 and reducing the slurry thickness in the steel cage 11 at the end of the tie beam.

[0031] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0032] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A tool for pouring concrete into a mold at the end of a tie beam, characterized in that: The utility model comprises a conical bucket (1), a tie rope (2) and a flow channel (3), wherein the conical bucket (1) is an inverted conical ring body, the conical bucket (1) is used to be set on the peripheral side of a steel cage (11) to realize the concrete diversion into the steel cage (11), one end of the tie rope (2) is connected to the conical bucket (1), and the other end of the tie rope (2) is used to be connected to the steel cage (11) located above the conical bucket (1), and the flow channel (3) is used to guide the concrete into the conical bucket (1).

2. The tool for pouring concrete into the tie beam end according to claim 1, characterized in that: The top surface of the conical bucket (1) is fixedly connected with a plurality of connecting ears (4), the plurality of connecting ears (4) are distributed at intervals in a circumference, the plurality of connecting ears (4) are provided with a plurality of tie ropes (2) in one-to-one correspondence, the connecting ears (4) are provided with a through hole (5), and the through hole (5) is connected to one end of the tie rope (2).

3. The tool for pouring concrete into the tie beam end according to claim 2, characterized in that: The conical bucket (1) comprises a plurality of conical bucket monomers (6), both ends of the conical bucket monomers (6) are respectively connected to extension plates (7), and the adjacent extension plates (7) between the plurality of conical bucket monomers (6) are fixedly connected by means of a plurality of fasteners (12).

4. The tool for pouring concrete into the mold at the end of a tie beam according to claim 3, characterized in that: A stiffening plate (8) is fixedly connected to the outer side wall of the conical bucket unit (6).

5. The tool for pouring concrete into the mold at the end of a tie beam according to claim 4, characterized in that: The flow trough (3) is detachably connected to a support frame (13), the support frame (13) is located on the peripheral side of the steel cage (11), the flow trough (3) is obliquely arranged on the support frame (13), and the lower end of the flow trough (3) is located above the conical bucket (1).

6. The tool for pouring concrete into the mold at the end of a tie beam according to claim 5, characterized in that: The cross section of the flow channel (3) is U-shaped, and connecting plates (9) are fixedly connected to both sides of the lower surface of the flow channel (3), and the connecting plates (9) are provided with strip grooves (10) along the axial direction of the flow channel (3), and the strip grooves (10) are connected to the support frame (13).

7. The tool for pouring concrete into the mold at the end of a tie beam according to claim 6, characterized in that: Adhesive tape is bonded to the inner side walls of the connection points of adjacent extension plates (7).

Citation Information

Patent Citations

  • Simple pile type straining beam formwork

    CN219793651U