Plain concrete pile anti-deflection construction device for deep muddy soft soil layer

Abstract

The utility model discloses a plain concrete pile anti-deflection construction device for a deep muddy soft soil layer, which belongs to the technical field of plain concrete pile construction and comprises a base, a plurality of moving mechanisms are arranged on the base, and a piling mechanism is arranged at the top of the base. According to the pile driving device, when a limiting cylinder on the pile driving device moves to the position above a pile driving position, a plurality of first electric hydraulic rods are used for driving a plurality of supporting discs to move downwards, so that the bottom faces of the supporting discs make contact with the ground, meanwhile, inserting nails are inserted into the ground to guarantee the stability of the supporting discs, and the levelness of the base is adjusted through the downward moving distance of the supporting discs; and the levelness of the base is adjusted and controlled in cooperation with a gradienter, it is guaranteed that the limiting barrel is in a vertical state, then it is guaranteed that the plain concrete pile on the inner side of the limiting barrel is in a vertical state, deflection during piling of the plain concrete pile is effectively avoided, and practicability is good.

Description

Technical Field

[0001] The utility model relates to the technical field of plain concrete pile construction, and more specifically to a plain concrete pile anti-deflection construction device for thick muddy soft soil layers. Background Art

[0002] Coastal areas are generally home to thick layers of soft soil, primarily composed of silt and muddy soil deposited in marine or terrestrial-marine transition phases. These soft soil layers exhibit "three highs and three lows": high water content, high compressibility, high sensitivity, low strength, low density, and low permeability. These characteristics result in low bearing capacity, poor engineering performance, and easy deformation under compression. Under vibration or loading, these layers can experience rheological and thixotropic effects, or the soft soil itself can consolidate, causing settlement and deformation of the site surface. Furthermore, these soft soil layers can affect foundation stability, bearing capacity, and pile quality. Piling is a common foundation treatment method in silty soft soil areas. This method is suitable for thick silt layers where large-scale deep treatment is difficult. Piling can be used to reinforce the foundation. In the early days, cement-soil mixing piles, sand-gravel piles, and wooden piles were commonly used. However, due to technical and equipment limitations, these methods have become less common. Precast reinforced concrete piles, in contrast, have gained widespread application due to their strong bearing capacity, low investment, guaranteed quality, and rapid construction.

[0003] However, during the driving of plain concrete precast piles, the soft soil makes it difficult to ensure the stability of the pile driver and the ability to exert impact force on the precast piles, resulting in poor results. It is also difficult to ensure that the precast piles always remain in a vertical state. Therefore, we have proposed a plain concrete pile anti-deflection construction device for deep silt soft soil layers. Utility Model Content

[0004] In view of the problems mentioned in the above background technology, the purpose of the present invention is to provide a plain concrete pile anti-deflection construction device for deep muddy soft soil layers.

[0005] In order to solve the above problems, the present invention adopts the following technical solutions:

[0006] A device for preventing the deflection of plain concrete piles in deep silty soft soil layers comprises a base, a plurality of movable mechanisms are provided on the base, a pile driving mechanism is provided on the top of the base, a limited guide mechanism is provided on the base, a plurality of support tubes are fixedly sleeved on the base, a first electric hydraulic rod is fixedly installed on the top of the plurality of support tubes, the output end of the first electric hydraulic rod extends to the inner cavity of the support tube and is fixedly connected to a support plate, a plurality of pins are fixedly connected to the bottom surface of the support plate, a control panel is fixedly installed on the top surface of the base, and a spirit level is fixedly installed on the top surface of the base.

[0007] As a preferred solution of the present invention, the limiting guide mechanism includes a limiting cylinder fixedly sleeved on the middle part of the base, and a plurality of third electric hydraulic rods are fixedly installed on the side of the limiting cylinder. The output ends of the plurality of third electric hydraulic rods all extend to the inner cavity of the limiting cylinder and are fixedly connected to a U-shaped frame, and the inner side of the U-shaped frame is rotatably connected to a limiting wheel.

[0008] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0009] As a preferred solution of the present invention, the mobile mechanism includes a storage box fixedly sleeved on the base, and a plurality of second electric hydraulic rods are fixedly installed on the top surface of the storage box. The output ends of the plurality of second electric hydraulic rods all extend to the inner cavity of the storage box and are fixedly connected to the chassis. The inner side of the chassis is rotatably connected to two pulleys, and a crawler is transmission-connected between the two pulleys. A second servo motor is fixedly installed on the side of the chassis, and the output shaft of the second servo motor is connected to one end of a pulley shaft.

[0010] As a preferred solution of the present invention, the plurality of third electric hydraulic rods are evenly arranged in a circle with the limiting cylinder as the center.

[0011] As a preferred solution of the present invention, a sliding groove is provided on the inner side surface of the stand, and both ends of the lifting plate are slidably connected to the inner cavity of the sliding groove.

[0012] The advantages of the present invention are:

[0013] (1) In the present invention, when the limiting cylinder on the device moves to above the position for piling, multiple first electric hydraulic rods are used to drive multiple support plates to move downward so that the bottom surface of the support plate contacts the ground. At the same time, the nails are inserted into the ground to ensure the stability of the support plate, and the horizontality of the base is adjusted by the distance the support plate moves downward. The horizontality of the base is adjusted and controlled in conjunction with the spirit level to ensure that the limiting cylinder is in a vertical state and the plain concrete pile inside the limiting cylinder is in a vertical state, which effectively avoids the plain concrete pile from being skewed during piling, and has good practicality.

[0014] (2) In the present invention, when the plain concrete pile is placed inside the limiting cylinder, a plurality of third electric hydraulic rods are used to drive the U-shaped frame and the limiting wheels to move inward, and the limiting wheels are used to squeeze and limit the plain concrete pile so that the plain concrete pile is located at the center of the limiting cylinder, thereby ensuring that the plain concrete pile is in a vertical state, avoiding the plain concrete pile from being skewed, and improving the working quality of the construction device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the stand of the utility model;

[0017] Figure 3 This is a schematic structural diagram of the U-shaped frame of the utility model;

[0018] Figure 4 This is a cross-sectional schematic diagram of the storage box of the utility model;

[0019] Figure 5 It is a cross-sectional schematic diagram of the support tube of the utility model.

[0020] Description of the numbers in the figure:

[0021] 1. Base; 2. Limiting guide mechanism; 3. Pile driving mechanism; 4. Moving mechanism; 5. Support cylinder; 6. First electro-hydraulic rod; 7. Support plate; 8. Pin; 9. Control panel; 10. Limiting cylinder; 11. Level; 12. Third electro-hydraulic rod; 13. U-shaped frame; 14. Limiting wheel; 15. Moving support box; 16. Screw rod; 17. Vertical frame; 18. Brake motor; 19. Winding frame; 20. Winding drum; 21. Wire rope; 22. Lifting plate; 23. Pile driving head; 24. Slide; 25. First servo motor; 26. Storage box; 27. Second electro-hydraulic rod; 28. Chassis; 29. Pulley; 30. Track; 31. Second servo motor. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0025] Example:

[0026] See also Figure 1-5 The present invention relates to a plain concrete pile anti-deflection construction device for deep silt soft soil layers, comprising a base 1, a plurality of moving mechanisms 4 being provided on the base 1, a pile driving mechanism 3 being provided on the top of the base 1, a limited position guide mechanism 2 being provided on the base 1, a plurality of support tubes 5 being fixedly sleeved on the base 1, a first electric hydraulic rod 6 being fixedly installed on the top of the plurality of support tubes 5, an output end of the first electric hydraulic rod 6 extending to the inner cavity of the support tube 5 and being fixedly connected to a support plate 7, a plurality of pins 8 being fixedly connected to the bottom surface of the support plate 7, a control panel 9 being fixedly installed on the top surface of the base 1, and a level 11 being fixedly installed on the top surface of the base 1.

[0027] In this embodiment, a level meter 11 is used to detect the levelness of the base 1 to ensure that the limiting cylinder 10 is in a vertical state. In addition, a control panel 9 is used to control the device.

[0028] For details, please refer to Figures 1 to 3The limiting guide mechanism 2 includes a limiting cylinder 10 fixedly sleeved on the middle part of the base 1, and a plurality of third electric hydraulic rods 12 are fixedly installed on the side of the limiting cylinder 10. The output ends of the plurality of third electric hydraulic rods 12 all extend to the inner cavity of the limiting cylinder 10 and are fixedly connected to a U-shaped frame 13. The inner side of the U-shaped frame 13 is rotatably connected to a limiting wheel 14.

[0029] In this embodiment, the bottom surface of the limiting cylinder 10 is flush with the bottom surface of the base 1 .

[0030] For details, please refer to Figure 1 and Figure 2 The piling mechanism 3 includes two mobile support boxes 15 fixedly connected to the top surface of the base 1, the inner cavities of the two mobile support boxes 15 are respectively rotatably connected with screw rods 16, and the ends of the two mobile support boxes 15 are respectively fixedly installed with brake motors 18, and the output shaft of the brake motor 18 is connected to the end of the screw rod 16. The two mobile support boxes 15 are slidably connected with a vertical frame 17, and the screw rod 16 and the vertical frame 17 are threadedly sleeved. The top surface of the vertical frame 17 is fixedly connected with two winding racks 19, and a winding drum 20 is rotatably connected between the two winding racks 19. Two steel wire ropes 21 are wound around the outside of the winding drum 20, and the bottom ends of the two steel wire ropes 21 extend to the inner cavity of the vertical frame 17 and are fixedly connected to a lifting plate 22. The bottom surface of the lifting plate 22 is fixedly connected to a pile driving head 23, and a first servo motor 25 is fixedly installed on the outside of one winding rack 19, and the output shaft of the first servo motor 25 is connected to one end of the rotating shaft of the winding drum 20.

[0031] In this embodiment, the pile driving head 23 and the limiting cylinder 10 are arranged concentrically, ensuring that the pile driving head 23 can hammer the plain concrete pile placed in the inner cavity of the limiting cylinder 10 .

[0032] For details, please refer to Figure 1 and Figure 4 The moving mechanism 4 includes a storage box 26 fixedly sleeved on the base 1, and a plurality of second electric hydraulic rods 27 are fixedly installed on the top surface of the storage box 26. The output ends of the plurality of second electric hydraulic rods 27 all extend to the inner cavity of the storage box 26 and are fixedly connected to the chassis 28. The inner side of the chassis 28 is rotatably connected to two pulleys 29, and a crawler 30 is transmission-connected between the two pulleys 29. A second servo motor 31 is fixedly installed on the side of the chassis 28, and the output shaft of the second servo motor 31 is connected to one end of the rotating shaft of a pulley 29.

[0033] In this embodiment, the second electric hydraulic rod 27 is used to drive the crawler 30 to extend and contact the ground, the second servo motor 31 is used to drive the pulley 29 and the crawler 30 to rotate, and the crawler 30 is used to drive the device to move on the soft ground.

[0034] For details, please refer to Figures 1 to 3, multiple third electric hydraulic rods 12 are evenly arranged in a circle with the limiting cylinder 10 as the center.

[0035] In this embodiment, the U-shaped frames 13 and the limiting wheels 14 at the ends of the plurality of third electric hydraulic rods 12 are ensured to limit the plain concrete piles passing through the inner side of the limiting cylinder 10 .

[0036] For details, please refer to Figure 2 A slide groove 24 is provided on the inner side of the stand 17 , and both ends of the lifting plate 22 are slidably connected to the inner cavity of the slide groove 24 .

[0037] In this embodiment, the lifting plate 22 is limited by the sliding groove 24 to ensure the stability of the lifting plate 22 and the pile driving head 23 when moving up and down.

[0038] Working principle: When in use, first start the second electric hydraulic rod 27 to drive the chassis 28 and the crawler 30 to move downward, so that the crawler 30 contacts the ground, and at the same time lifts the base 1 off the ground. At this time, start the second servo motor 31 to drive the pulley 29 to rotate, and drive the crawler 30 to rotate through the pulley 29, and use the crawler 30 to drive the device to a suitable piling position, and then start multiple first electric hydraulic rods 6 to drive multiple support plates 7 and nails 8 to move downward, so that the support plates 7 contact the ground, and at the same time the nails 8 are inserted into the ground, and the device is supported by the support plates 7, the first electric hydraulic rod 6 and the support cylinder 5. In addition, the distance that the multiple first electric hydraulic rods 6 drive the support plates 7 to move downward is adjusted respectively, and the level of the base 1 is adjusted and controlled with the level meter 11 to ensure that the limit cylinder 10 is in a vertical state, and then the plain concrete pile to be installed in the ground is placed into the limit cylinder 10. At the same time, multiple third electric hydraulic rods 12 are started to drive the U-shaped frame 13 and the limiting wheel 14 to move inward, and the limiting wheel 14 is used to squeeze and limit the plain concrete pile, so that the plain concrete pile is located in the center position of the limiting cylinder 10, and the concrete pile is ensured to be in a vertical state. Finally, the brake motor 18 is started to drive the screw rod 16 to rotate, and the screw rod 16 and the vertical frame 17 are used to drive the vertical frame 17 to move, so that the pile driving head 23 is placed just above the plain concrete pile. The first servo motor 25 is turned off to make the pile driving head 23 move down under its own weight, and the pile driving head 23 is used to knock the top of the plain concrete, so that the plain concrete pile is inserted into the ground. In addition, the first servo motor 25 is started to drive the winding drum 20 to rotate, and the winding drum 20 is used to reel in the wire rope 21, thereby driving the lifting plate 22 and the pile driving head 23 to move up and reset, so that the pile driving head 23 can be used to repeatedly knock the plain concrete pile.

[0039] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for preventing the deflection of plain concrete piles in deep muddy soft soil layers, characterized by: The invention comprises a base (1), wherein a plurality of moving mechanisms (4) are provided on the base (1), a piling mechanism (3) is provided on the top of the base (1), a limited position guide mechanism (2) is provided on the base (1), a plurality of support cylinders (5) are fixedly sleeved on the base (1), a first electric hydraulic rod (6) is fixedly installed on the top of the plurality of support cylinders (5), an output end of the first electric hydraulic rod (6) extends to the inner cavity of the support cylinder (5) and is fixedly connected to a support plate (7), a bottom surface of the support plate (7) is fixedly connected to a plurality of pins (8), a control panel (9) is fixedly installed on the top surface of the base (1), and a level (11) is fixedly installed on the top surface of the base (1).

2. The anti-deflection construction device for plain concrete piles in deep muddy soft soil layers according to claim 1 is characterized in that: The limiting guide mechanism (2) comprises a limiting cylinder (10) fixedly sleeved on the middle part of the base (1), a plurality of third electric hydraulic rods (12) are fixedly mounted on the side of the limiting cylinder (10), the output ends of the plurality of third electric hydraulic rods (12) all extend to the inner cavity of the limiting cylinder (10) and are fixedly connected to a U-shaped frame (13), and the inner side of the U-shaped frame (13) is rotatably connected to a limiting wheel (14).

3. The anti-deflection construction device for plain concrete piles in deep muddy soft soil layers according to claim 1 is characterized in that: The piling mechanism (3) comprises two mobile support boxes (15) fixedly connected to the top surface of the base (1), the inner cavities of the two mobile support boxes (15) are respectively rotatably connected with screw rods (16), the ends of the two mobile support boxes (15) are respectively fixedly installed with brake motors (18), the output shaft of the brake motor (18) is connected to the end of the screw rod (16), the two mobile support boxes (15) are slidably connected with a stand (17), the screw rod (16) and the stand (17) are threadedly sleeved, and the top surface of the stand (17) is fixedly connected with two A winding rack (19) is provided, and a winding drum (20) is rotatably connected between the two winding racks (19). Two steel wire ropes (21) are wound around the outer side of the winding drum (20). The bottom ends of the two steel wire ropes (21) extend to the inner cavity of the stand (17) and are fixedly connected to a lifting plate (22). The bottom surface of the lifting plate (22) is fixedly connected to a pile driving head (23). A first servo motor (25) is fixedly installed on the outer side of one of the winding racks (19), and the output shaft of the first servo motor (25) is connected to one end of the rotating shaft of the winding drum (20).

4. The anti-deflection construction device for plain concrete piles in deep muddy soft soil layers according to claim 1 is characterized in that: The mobile mechanism (4) comprises a storage box (26) fixedly sleeved on the base (1); a plurality of second electric hydraulic rods (27) are fixedly mounted on the top surface of the storage box (26); the output ends of the plurality of second electric hydraulic rods (27) all extend to the inner cavity of the storage box (26) and are fixedly connected to a chassis (28); the inner side of the chassis (28) is rotatably connected to two pulleys (29); a crawler (30) is transmission-connected between the two pulleys (29); a second servo motor (31) is fixedly mounted on the side of the chassis (28); the output shaft of the second servo motor (31) is connected to one end of a rotating shaft of a pulley (29).

5. The anti-deflection construction device for plain concrete piles in deep muddy soft soil layers according to claim 2, characterized in that: The plurality of third electric hydraulic rods (12) are evenly arranged in a circle with the limiting cylinder (10) as the center.

6. The anti-deflection construction device for plain concrete piles in deep muddy soft soil layers according to claim 3, characterized in that: A sliding groove (24) is provided on the inner side surface of the stand (17), and both ends of the lifting plate (22) are slidably connected to the inner cavity of the sliding groove (24).

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