Pulse type efficient hydraulic oil cleaning filter

Abstract

The utility model provides a pulse type efficient hydraulic oil cleaning filter which comprises a filter assembly and a pulse assembly, the pulse assembly is installed on the upper side surface of the filter assembly, the filter assembly comprises a first installation frame, a second installation frame, an oil inlet pipe and an oil outlet pipe, and a filter element set is installed between the first installation frame and the second installation frame. The pulse assembly is installed on the upper side surface of the first installation frame, the supporting legs are installed on the lower side surface of the second installation frame, the oil inlet pipe penetrates through the first installation frame, the oil outlet pipe penetrates through the second installation frame, and the shell is installed on the upper side of the outer side surface of the first installation frame, the upper side of the outer side surface of the second installation frame and the upper side of the outer side surface of the filter element set in a sealed mode. The pulse generated by the pulse generator can impact and vibrate a filter element and the like in the filter assembly, so that impurities attached to the filter element are loosened and separated, the filter element is prevented from being blocked, the filter efficiency is remarkably improved, and particularly, the effect on some small particles, viscous impurities and pulses is more obvious.

Description

Technical Field

[0001] The utility model belongs to the field of filtering equipment, in particular to a pulse-type high-efficiency hydraulic oil cleaning filter. Background Art

[0002] Hydraulic oil cleaning filters are devices used to remove impurities and contaminants from hydraulic fluid. Current hydraulic oil cleaning filters have several drawbacks. First, most hydraulic oil cleaning filters lack a pulse mechanism, resulting in relatively low filtration efficiency. This lack of pulse action allows impurities to accumulate on the filter element, accelerating clogging and reducing filtration effectiveness. This is primarily due to the fact that traditional filters rely solely on the natural flow of hydraulic fluid for filtration, failing to effectively remove impurities that stubbornly adhere to the filter element. Conventional solutions involve regularly replacing or cleaning the filter element. However, this approach has drawbacks. Frequent filter element replacement increases costs and can cause temporary downtime in the hydraulic system during replacement, impacting production efficiency. While cleaning the filter element can extend its lifespan to a certain extent, the cleaning process is cumbersome, requires specialized personnel, and is difficult to guarantee. Therefore, a new structure is needed to address these technical issues. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a pulse-type high-efficiency hydraulic oil cleaning filter to solve the problems raised in the above background technology.

[0004] The utility model is realized through the following technical solutions: a pulse-type high-efficiency hydraulic oil cleaning filter, comprising: a filter assembly and a pulse assembly, the pulse assembly is installed on the upper surface of the filter assembly, the filter assembly comprises: an installation frame 1, an installation frame 2, an oil inlet pipe and an oil outlet pipe, a filter element group is installed between the installation frame 1 and the installation frame 2, a support leg is installed on the lower surface of the installation frame 2, the oil inlet pipe passes through the installation frame 1, the oil outlet pipe passes through the installation frame 2, the outer surfaces of the installation frame 1, the installation frame 2 and the filter element group are sealed with an outer shell on the upper side, the outer surfaces of the installation frame 1, the installation frame 2 and the filter element group are sealed with a bottom shell on the lower side, the pulse assembly comprises: a pulse generator and a pressure flow sensor, the pulse generator is installed on the upper surface of the outer shell, the pressure flow sensor is installed on the outer surface of the outer shell, and the discharge valve is installed on the lower surface of the bottom shell.

[0005] As a preferred embodiment, the height of the mounting frame one matches the height of the mounting frame two and the support legs, a filter element group is installed between the front surface of the mounting frame one and the rear surface of the mounting frame two, the oil outlet end of the oil inlet pipe is arranged inside the filter element group, and the oil inlet end of the oil outlet pipe is arranged inside the filter element group. When in use, the mounting frame one and the mounting frame two provide a stable support structure for the filter medium, ensuring that the filter medium can fully play its role. At the same time, the colinear design of the oil inlet pipe and the oil outlet pipe can ensure the smooth flow of hydraulic oil in the filter. The oil inlet pipe introduces the hydraulic oil to be filtered into the filter, and the oil outlet pipe outputs the filtered clean oil. This directional flow can make the oil fully contact with the filter medium, thereby improving the filtration efficiency.

[0006] As a preferred embodiment, the inner diameters of the oil inlet pipe and the oil outlet pipe match, the central axes of the oil inlet pipe and the oil outlet pipe are collinear, the mounting frame 1, the mounting frame 2 and the upper surface, left surface and right surface of the filter element group are integrally sealed with a shell, and the interior of the shell abuts against the upper surface, left surface and right surface of the filter element group.

[0007] As a preferred embodiment, the mounting frame 1, the mounting frame 2 and the lower surface, the left surface and the right surface of the filter element group are integrally and sealedly installed with a bottom shell, a accommodating cavity is provided inside the bottom shell, a discharge valve is installed at the lower center position of the outer surface of the bottom shell, and the interior of the bottom shell is communicated with the interior of the outer shell.

[0008] As a preferred embodiment, the bottom of the bottom shell is conical in design, a pressure flow sensor is installed at the center of the outer surface of the shell, and the detection end of the pressure flow sensor is arranged inside the shell.

[0009] As a preferred embodiment, the space between the outer shell, the bottom shell, the mounting frame 1 and the mounting frame 2 is combined to form a storage cavity, the filter element group is arranged inside the storage cavity through the mounting frame 1 and the mounting frame 2, and the generating end of the pulse generator is arranged inside the outer shell. When in use, the pulse generated by the pulse generator can impact and vibrate the filter element in the filter assembly, so that impurities attached to the filter element are loosened and detached, preventing the filter element from being blocked, thereby significantly improving the filtration efficiency, especially for some tiny particles and sticky impurities, the effect of the pulse is more obvious.

[0010] After adopting the above technical solution, the beneficial effect of the utility model is: by setting up a filter assembly, the filter assembly includes: mounting frame 1, mounting frame 2, oil inlet pipe and oil outlet pipe. When in use, mounting frame 1 and mounting frame 2 provide a stable support structure for the filter medium, ensuring that the filter medium can fully play its role. At the same time, the colinear design of the oil inlet pipe and the oil outlet pipe can ensure the smooth flow of hydraulic oil in the filter. The oil inlet pipe introduces the hydraulic oil to be filtered into the filter, and the oil outlet pipe outputs the filtered clean oil. This directional flow can make the oil fully contact with the filter medium, thereby improving the filtration efficiency.

[0011] By setting up a pulse component, a pulse component is installed on the upper surface of the filter component. The pulse component includes: a pulse generator and a pressure flow sensor. The pulse generator is installed on the upper surface of the shell, and the pressure flow sensor is installed on the outer surface of the shell. When in use, the pulse generated by the pulse generator can impact and vibrate the filter element in the filter component, so that impurities attached to the filter element are loosened and detached, preventing the filter element from being blocked, thereby significantly improving the filtration efficiency. Especially for some tiny particles and sticky impurities, the effect of the pulse is more obvious. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0013] Figure 1 The utility model is a schematic diagram of a filter element of a pulse-type high-efficiency hydraulic oil cleaning filter.

[0014] Figure 2 This is a schematic diagram of a pulse component of a pulse-type high-efficiency hydraulic oil cleaning filter of the present invention.

[0015] In the figure, 100-installation frame 1, 110-oil inlet pipe, 120-installation frame 2, 130-oil outlet pipe, 140-support leg, 150-filter element assembly;

[0016] 200-housing, 210-pulse generator, 220-pressure flow sensor, 230-bottom shell, 240 discharge valve. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figures 1 to 2 The utility model provides a technical solution: a pulse type high efficiency hydraulic oil cleaning filter, comprising: a filter assembly and a pulse assembly, the pulse assembly is installed on the upper surface of the filter assembly, the filter assembly comprises: a mounting frame 100, a mounting frame 2 120, an oil inlet pipe 110 and an oil outlet pipe 130, a filter element group 150 is installed between the mounting frame 100 and the mounting frame 2 120, a support leg 140 is installed on the lower surface of the mounting frame 2 120, the oil inlet pipe 110 passes through the mounting frame 100, and the oil outlet pipe 130 passes through the mounting frame 2 1 20. The outer surfaces of the mounting frame 1 100, the mounting frame 2 120 and the filter element group 150 are sealed with a shell 200 on the upper side, and the outer surfaces of the mounting frame 100, the mounting frame 2 120 and the filter element group 150 are sealed with a bottom shell 230 on the lower side. The pulse assembly includes: a pulse generator 210 and a pressure flow sensor 220. The pulse generator 210 is installed on the upper surface of the shell 200, the pressure flow sensor 220 is installed on the outer surface of the shell 200, and the discharge valve 240 is installed on the lower surface of the bottom shell 230.

[0019] See also Figure 1 、 Figure 2 As a first embodiment of the present invention, the height of the first mounting frame 100 matches the height of the second mounting frame 120 and the support leg 140. A filter element group 150 is installed between the front surface of the first mounting frame 100 and the rear surface of the second mounting frame 120. The oil outlet end of the oil inlet pipe 110 is disposed inside the filter element group 150, and the oil inlet end of the oil outlet pipe 130 is disposed inside the filter element group 150.

[0020] The inner diameters of the oil inlet pipe 110 and the oil outlet pipe 130 match, and the central axes of the oil inlet pipe 110 and the oil outlet pipe 130 are collinear. The housing 200 is integrally and sealedly mounted on the top, left, and right surfaces of the mounting frame 100, the mounting frame 2 120, and the filter element assembly 150. The interior of the housing 200 abuts against the top, left, and right surfaces of the filter element assembly 150.

[0021] When in use, the user first fills the hydraulic oil that needs to be cleaned into the oil inlet pipe 110 under high pressure, so that the hydraulic oil enters the filter element group 150 through the oil inlet pipe 110 for filtration. When the hydraulic oil gradually passes through the filter element group 150, it will be filtered by the filter element group 150 (the filter element group 150 is a prior art, and its specific structure only needs to meet the requirements of filtering the hydraulic oil, which will not be described in detail here). The hydraulic oil after filtering will be discharged through the oil outlet pipe 130 and then continue to be used. Since the installation frame 100 and the installation frame 2 120 provide a stable support structure for the filter medium, ensuring that the filter medium can fully play its role, at the same time, the colinear design of the oil inlet pipe 110 and the oil outlet pipe 130 can ensure the smooth flow of the hydraulic oil in the filter, the oil inlet pipe 110 introduces the hydraulic oil to be filtered into the filter, and the oil outlet pipe 130 outputs the filtered clean oil. This directional flow can make the oil fully contact with the filter medium, thereby improving the filtration efficiency.

[0022] See also Figure 1 、 Figure 2 As a second embodiment of the present invention, a bottom shell 230 is integrally and sealedly mounted on the lower, left, and right surfaces of the mounting frame 100, the mounting frame 2 120, and the filter element assembly 150. The bottom shell 230 has an accommodating cavity disposed therein. A discharge valve 240 is mounted at the lower center of the outer surface of the bottom shell 230. The interior of the bottom shell 230 communicates with the interior of the outer shell 200.

[0023] The bottom of the bottom shell 230 is designed to be conical. A pressure flow sensor 220 is installed at the center of the outer surface of the shell 200. The detection end of the pressure flow sensor 220 is set inside the shell 200.

[0024] The space between the housing 200, the bottom housing 230, the first mounting frame 100, and the second mounting frame 120 is combined to form a storage cavity. The filter element group 150 is disposed inside the storage cavity through the first mounting frame 100 and the second mounting frame 120. The generating end of the pulse generator 210 is disposed inside the housing 200.

[0025] During use, since a receiving cavity is provided inside the bottom shell 230, when the hydraulic oil is filtered through the operating steps of the first embodiment, a portion of the hydraulic oil will remain inside the receiving cavity of the bottom shell 230. If the filter element group 150 needs to be cleaned, the user can start the pulse generator 210 on the upper surface of the shell 200. At this time, the pulse generator 210 is started (the pulse generator 210 is a prior art, and its model can be selected from the existing market model. It only needs to meet the use of the device. Its specific working principle and structure are not described here), generating pulses to impact the filter element group 150, thereby separating the objects on the outer surface of the filter element group 150 from the filter element group 150. When the separation is completed, the objects will enter the receiving cavity of the bottom shell 230, thereby completing the collection. At this time, the user opens the discharge valve on the outer surface of the bottom shell 230. 240 can discharge the objects inside the bottom shell 230. When in use, the pulses generated by the pulse generator can impact and vibrate the filter element in the filter assembly, loosening and detaching the impurities attached to the filter element (the filter element group is the existing technology, and its specific structure will not be repeated here). When the impurities detach from the filter element group 150, they will float downward and fall into the interior of the accommodating cavity of the bottom shell 230 due to gravity, thereby completing the collection of impurities. In addition, because the left and right inner walls of the accommodating cavity inside the bottom shell 230 will block the impurities inside when the hydraulic oil moves, during the flow and filtration of the hydraulic oil, the impurities will be in the accommodating cavity inside the bottom shell 230 and will not return to the interior of the filter element group 150 due to the flowing hydraulic oil, preventing the filter element from being blocked, thereby significantly improving the filtration efficiency. Especially for some tiny particles and sticky impurities, the effect of the pulse is more obvious.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pulse-type high-efficiency hydraulic oil cleaning filter, comprising: A filter assembly and a pulse assembly, characterized in that a pulse assembly is installed on the upper surface of the filter assembly, and the filter assembly comprises: a first mounting frame (100), a second mounting frame (120), an oil inlet pipe (110) and an oil outlet pipe (130); A filter element group (150) is installed between the first installation frame (100) and the second installation frame (120), a support leg (140) is installed on the lower surface of the second installation frame (120), the oil inlet pipe (110) passes through the first installation frame (100), the oil outlet pipe (130) passes through the second installation frame (120), and a housing (200) is sealed on the upper side of the outer surfaces of the first installation frame (100), the second installation frame (120) and the filter element group (150); A bottom shell (230) is sealed and installed on the lower side of the outer surfaces of the installation frame 1 (100), the installation frame 2 (120) and the filter element group (150). The pulse component includes: a pulse generator (210) and a pressure flow sensor (220). The pulse generator (210) is installed on the upper surface of the shell (200), the pressure flow sensor (220) is installed on the outer surface of the shell (200), and the discharge valve (240) is installed on the lower surface of the bottom shell (230).

2. A pulse-type high-efficiency hydraulic oil cleaning filter according to claim 1, characterized in that: The height of the mounting frame 1 (100) matches the height of the mounting frame 2 (120) and the supporting leg (140); a filter element group (150) is installed between the front surface of the mounting frame 1 (100) and the rear surface of the mounting frame 2 (120); the oil outlet end of the oil inlet pipe (110) is arranged inside the filter element group (150); and the oil inlet end of the oil outlet pipe (130) is arranged inside the filter element group (150).

3. A pulse-type high-efficiency hydraulic oil cleaning filter according to claim 2, characterized in that: The inner diameters of the oil inlet pipe (110) and the oil outlet pipe (130) match each other, and the central axes of the oil inlet pipe (110) and the oil outlet pipe (130) are collinear. The upper surface, left surface, and right surface of the mounting frame 1 (100), the mounting frame 2 (120), and the filter element group (150) are integrally sealed with a housing (200), and the interior of the housing (200) abuts against the upper surface, left surface, and right surface of the filter element group (150).

4. A pulse-type high-efficiency hydraulic oil cleaning filter according to claim 3, characterized in that: The bottom surface, left surface and right surface of the installation frame 1 (100), the installation frame 2 (120) and the filter element group (150) are integrally and sealedly mounted with a bottom shell (230), an accommodating cavity is provided inside the bottom shell (230), a discharge valve (240) is mounted at the lower center position of the outer surface of the bottom shell (230), and the interior of the bottom shell (230) is communicated with the interior of the outer shell (200).

5. A pulse-type high-efficiency hydraulic oil cleaning filter according to claim 4, characterized in that: The bottom of the bottom shell (230) is designed to be conical, and a pressure flow sensor (220) is installed at the center of the outer surface of the outer shell (200). The detection end of the pressure flow sensor (220) is arranged inside the outer shell (200).

6. The pulse-type high-efficiency hydraulic oil cleaning filter according to claim 1, characterized in that: The space between the outer shell (200), the bottom shell (230), the first mounting frame (100), and the second mounting frame (120) is combined to form a storage cavity. The filter element group (150) is arranged inside the storage cavity through the first mounting frame (100) and the second mounting frame (120). The generating end of the pulse generator (210) is arranged inside the outer shell (200).

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