Ingredient metering device for feeding of submerged arc furnace

By designing an automated batching metering device, the problem of inaccurate raw material delivery caused by manual feeding is solved, automatic quantitative cutting is achieved, and the accuracy and production efficiency of mineral furnace ingredients are improved.

CN223192099UActive Publication Date: 2025-08-05HUADE COUNTY ZHONGTAI NICKEL IRON CO LTD
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Patent Information

Application Number
CN202422250837.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-05
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing mineral hot furnace batching metering device requires manual feeding, resulting in inaccurate raw material delivery, affecting the accuracy of ingredients and product quality, and making it difficult to remove excess raw materials.

Method used

A dosing metering device is designed, including components such as storage silo, drive motor, disc, guide groove, moving parts, baffle and piston plate, to realize automatic discharge and real-time monitoring, to ensure that each discharge amount meets the standards and reduce manual intervention.

Benefits of technology

Automatic quantitative cutting is achieved, reducing human error, improving production efficiency, reducing labor costs, and ensuring batching accuracy and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an ingredient metering device for feeding of a submerged arc furnace, belongs to the technical field of submerged arc furnaces, and aims to solve the problem that the ingredient precision and the product quality are influenced due to the fact that raw materials are inaccurately fed in the manual feeding process through a base, a bin body is fixedly connected to the base, and a discharging opening is formed in the bottom end of the bin body. Fixing blocks are fixedly connected to the two side walls of the bin body, storage bins are fixedly connected to the upper ends of the two fixing blocks, discharging openings are formed in the side walls of the storage bins, cabinet doors are hinged to the positions, on the outer sides of the discharging openings, of the storage bins, a driving motor is fixedly connected into the bin body, and a disc is fixedly connected to the output end of the driving motor; according to the ingredient metering device for feeding of the submerged arc furnace, discharging can be automatically completed, the discharging amount can be monitored in real time, it is ensured that the weight of discharging every time meets the preset standard, manual intervention is not needed, the labor cost and personal errors are reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of submerged arc furnaces, in particular to a batching and metering device for feeding submerged arc furnaces. Background Art

[0002] A submerged arc furnace is a large electric furnace mainly used for smelting high-melting-point mineral raw materials. It heats the charge through the resistance heat generated by the electric current, causing the charge to melt and undergo a chemical reaction to obtain the desired product. During the batching process, the raw materials usually need to be weighed and then fed into the submerged arc furnace in sequence. However, the existing batching metering device still has certain shortcomings when used.

[0003] For example, a batching metering device for charging an electric arc furnace with publication number CN217585322U protects the internal metering sensor by simple movement, removal and installation, thereby increasing the service life of the metering sensor. The metering protection component is convenient for disassembly and installation, which facilitates the replacement and maintenance of the metering sensor, thereby improving the practicality of the device. However, each time the material is added, the worker needs to manually put the raw materials into the batching metering device for weighing. Because of the problem of inaccurate raw material feeding due to manual operation, the accuracy of the ingredients and the quality of the product are affected. Although the metering sensor can be used for weighing, the excess raw materials are not easy to remove.

[0004] Therefore, we propose a batching metering device for charging a submerged arc furnace in order to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a batching metering device for charging an electric arc furnace, so as to solve the problem raised in the above-mentioned background technology that each time the material is added in the current market, workers need to manually put the raw materials into the batching metering device for weighing. Due to manual operation, there is a problem of inaccurate raw material feeding, which in turn affects the accuracy of the ingredients and the quality of the product. Although weighing can be performed through a metering sensor, the problem of excess raw materials being inconvenient to remove.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a batching and metering device for charging an ore-fired furnace, comprising a base, a silo body fixedly connected to the base, a discharge port being provided at the bottom end of the silo body, and fixed blocks being fixedly connected to both side walls of the silo body, upper ends of the two fixed blocks being fixedly connected to a storage silo, a discharge port being provided at the side wall of the storage silo, and a cabinet door being hinged on the storage silo outside the discharge port, and a drive motor being fixedly connected to the silo body;

[0007] Also includes:

[0008] The output end of the driving motor is fixedly connected to a disc, the disc is fixedly connected to a rotating shaft, and a guide groove is provided on the disc, a moving part is provided in the guide groove, and the upper end of the moving part is fixedly connected to a push rod;

[0009] A slot is provided in the fixed block below the storage bin, and a baffle is slidably connected in the slot, a material receiving pipe is fixedly connected in the baffle, and a rotating plate is rotatably connected to the bottom end of the material receiving pipe, and a piston piece is slidably connected in the storage bin;

[0010] The top end of the rotating shaft extends through the warehouse body, and a threaded rod is fixedly connected to the rotating shaft. A collar is sleeved on the outer side of the threaded rod, and a connecting frame is fixedly connected to the collar, and a piston rod is fixedly connected to the bottom end of the connecting frame.

[0011] Preferably, the disc is rotatably arranged in the warehouse body, and the guide groove on the disc is an arc-shaped structure.

[0012] Preferably, the guide groove is slidably connected to the moving member, and two guide grooves and two moving members are symmetrically provided about the disk, and the push rod on the moving member corresponds to the baffle.

[0013] Preferably, the end of the push rod away from the moving part extends into the slot and is fixedly connected to the baffle, and the material receiving tube on the baffle corresponds to the bottom opening of the storage bin, and the diameter of the material receiving tube is smaller than the diameter of the rotating plate.

[0014] Preferably, the collar is threadedly connected to the threaded rod, and two connecting frames are symmetrically arranged on the collar, and the piston rods at the bottom ends of the two connecting frames are aligned with the storage bin.

[0015] Preferably, the bottom end of the piston rod extends into the storage bin and is fixedly connected to the piston plate, and the piston rod is slidably connected to the storage bin, and the piston plate is located above the discharge port of the storage bin.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the batching and metering device for charging an ore-fired furnace can automatically complete the unloading and can monitor the unloading amount in real time, ensuring that the weight of each unloading meets the preset standard without manual intervention, reducing labor costs and human errors, and improving production efficiency. The specific contents are as follows:

[0017] 1. A baffle, a receiving tube and a rotating plate are provided. The receiving tube is aligned with the bottom opening of the storage bin, so that the raw materials in the storage bin automatically fall into the receiving tube under the action of gravity. Since the receiving tube is a container with a fixed depth, the raw materials can be automatically quantified after filling the receiving tube, reducing the errors that may be caused by human operation.

[0018] 2. A disc and a moving part are provided. The disc rotates to make the moving part slide to both sides along the guide groove, thereby pushing the push rod to move. The push rod will drive the baffle to move, so that the baffle drives the material receiving pipe to move forward, so that it is separated from the storage bin, and the baffle will gradually block the opening at the bottom of the storage bin to prevent the raw materials from spilling into the slot. Then, after the rotating plate is separated from the inner wall of the slot, the rotating plate automatically opens due to gravity, so that the material in the material receiving pipe automatically falls into the discharge port, realizing automatic unloading and improving production efficiency.

[0019] 3. A threaded rod and a collar are provided. When the disc rotates and drives the baffle and the material receiving tube to reset, the disc will drive the rotating shaft to rotate synchronously, and then the rotating shaft will drive the threaded rod to rotate, so that the threaded rod engages with the collar, thereby driving the collar to move downward, and the collar will drive the connecting frame to move, so that the connecting frame pushes the piston plate to slide downward through the piston rod, thereby applying pressure to the raw materials in the storage bin and improving the efficiency of material discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0022] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;

[0023] Figure 4 This is a schematic diagram of the top-sectional structure of the utility model;

[0024] Figure 5 For this utility model Figure 4 Enlarged structural diagram at point B in the middle.

[0025] In the figure: 1. Base; 2. Bin body; 3. Discharge port; 4. Fixed block; 5. Storage bin; 6. Driving motor; 7. Disc; 8. Rotating shaft; 9. Guide groove; 10. Moving part; 11. Push rod; 12. Slot; 13. Baffle; 14. Material receiving tube; 15. Rotating plate; 16. Threaded rod; 17. Piston plate; 18. Connecting frame; 19. Piston rod; 20. Ring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example 1: Please refer to Figure 1-Figure 5 As shown, the utility model provides a technical solution: a batching metering device for charging an electric arc furnace, comprising a base 1, a bin body 2 is fixedly connected to the base 1, and a discharge port 3 is provided at the bottom end of the bin body 2, and fixed blocks 4 are fixedly connected to both side walls of the bin body 2, and the upper ends of the two fixed blocks 4 are fixedly connected to a storage bin 5, and a discharge port is provided on the side wall of the storage bin 5, and a cabinet door is hinged on the storage bin 5 outside the discharge port, and a drive motor 6 is fixedly connected inside the bin body 2.

[0028] This technical solution utilizes the setting of the storage bin 5 and the drive motor 6. When in use, the base 1 is first placed above the loading port of the submersible arc furnace so that the discharge port 3 is aligned with the loading port of the submersible arc furnace. Then, the cabinet door on the side of the storage bin 5 is opened, and the raw materials to be processed are added to the storage bin 5. After the addition is completed, the cabinet door can be closed.

[0029] Example 2: The technical content disclosed in this embodiment is an improvement based on the above-mentioned Example 1. In the existing process, workers are required to manually put the raw materials into the batching metering device for weighing each time they add materials. Because of the problem of inaccurate raw material addition caused by manual operation, the accuracy of the ingredients and the quality of the product are affected. Although the weighing can be done through the metering sensor, it is not convenient to take out the excess raw materials. Figure 1 and Figure 2 As shown, a weighing assembly of a metering device is disclosed, wherein the output end of a driving motor 6 is fixedly connected to a disc 7, a rotating shaft 8 is fixedly connected to the disc 7, a guide groove 9 is provided on the disc 7, a moving member 10 is provided in the guide groove 9, and a push rod 11 is fixedly connected to the upper end of the moving member 10, a slot 12 is provided in the fixed block 4 below the storage bin 5, and a baffle 13 is slidably connected in the slot 12, a material receiving tube 14 is fixedly connected in the baffle 13, and a rotating plate 15 is rotatably connected to the bottom end of the material receiving tube 14, and the disc 7 is provided with a guide groove 9. The rotation is set in the warehouse body 2, and the guide groove 9 on the disc 7 is an arc-shaped structure. The guide groove 9 is slidably connected to the moving part 10, and there are two guide grooves 9 and moving parts 10 symmetrically arranged about the disc 7, and the push rod 11 on the moving part 10 corresponds to the baffle 13. The end of the push rod 11 away from the moving part 10 extends into the slot 12 and is fixedly connected to the baffle 13, and the material receiving pipe 14 on the baffle 13 corresponds to the bottom opening of the storage bin 5, and the diameter of the material receiving pipe 14 is smaller than the diameter of the rotating plate 15.

[0030] In this technical solution, Figure 1As shown, by using the material receiving tube 14 and the rotating plate 15, when the material receiving tube 14 is aligned with the bottom opening of the storage bin 5, the raw materials in the storage bin 5 will automatically fall into the material receiving tube 14. Since the depth of the material receiving tube 14 is constant, the amount of raw materials falling into the material receiving tube 14 each time is relatively consistent, and there is no need to frequently add or adjust the raw materials manually, which greatly saves time and labor costs.

[0031] It uses Figure 2 The technical solution shown in the figure, first in the initial state, the receiving tube 14 in the baffle 13 is aligned with the bottom opening of the storage bin 5, so that the raw materials in the storage bin 5 will automatically fall into the receiving tube 14 under the action of gravity, and after the raw materials completely fill the receiving tube 14, the driving motor 6 is started at this time, and the driving motor 6 will drive the disc 7 to rotate, so that the moving part 10 slides along the guide groove 9, and then the moving part 10 will simultaneously push the rod 11 to move while moving, so that the pushing rod 11 pushes the baffle 13, the receiving tube 14 and the rotating plate 15 to move at the same time, and the receiving tube 14 will be staggered with the bottom opening of the storage bin 5, and the baffle 13 will further prevent blocking to prevent the raw materials in the storage bin 5 from falling into the slot 12, and then after the rotating plate 15 is separated from the inner wall of the slot 12, the rotating plate 15 is rotated. The plate 15 is affected by gravity and automatically rotates and opens, so that the raw materials in the material receiving tube 14 automatically fall into the discharge port 3. Then, the driving motor 6 is used to control the disc 7 to rotate in the opposite direction, so that the disc 7 slides to both sides along the inner wall of the warehouse body 2 while pushing the baffle 13 to move. The baffle 13 will drive the material receiving tube 14 and the rotating plate 15 to move at the same time, so that the material receiving tube 14 and the guide groove 9 rotate in the opposite direction, and the moving part 10 is used to pull the push rod 11 to reset. Then the push rod 11 will drive the baffle 13, the material receiving tube 14 and the rotating plate 15 to move in the opposite direction at the same time. During the movement, the bottom end of the rotating plate 15 is against the inner wall of the slot 12, thereby rotating in the opposite direction and fitting with the bottom end of the material receiving tube 14. When the material receiving tube 14 is aligned with the storage bin 5, the driving motor 6 is stopped.

[0032] Example 3: The technical content disclosed in this embodiment is a further improvement made on the basis of the above-mentioned embodiment 1 and embodiment 2. Due to the poor fluidity of the material, in order to further solve this technical problem, this technical solution is as follows: Figure 3-Figure 5As shown, an auxiliary unloading component of the metering device is disclosed, in which a piston plate 17 is slidably connected to the storage bin 5, the top of the rotating shaft 8 extends through the bin body 2, and a threaded rod 16 is fixedly connected to the rotating shaft 8, a collar 20 is provided on the outside of the threaded rod 16, and a connecting frame 18 is fixedly connected to the collar 20, and a piston rod 19 is fixedly connected to the bottom end of the connecting frame 18, the collar 20 is threadedly connected to the threaded rod 16, and two connecting frames 18 on the collar 20 are symmetrically arranged, and the piston rods 19 at the bottom ends of the two connecting frames 18 are aligned with the storage bin 5, the bottom end of the piston rod 19 extends through the storage bin 5 and is fixedly connected to the piston plate 17, and the piston rod 19 is slidably connected to the storage bin 5, and the piston plate 17 is located above the discharge port on the storage bin 5.

[0033] In this technical solution, Figure 3 As shown, by utilizing the arrangement of the collar 20 and the threaded rod 16, the threaded rod 16 will engage and drive the collar 20 to move when rotating, thereby driving the connecting frame 18 and the piston rod 19 to move synchronously through the collar 20, and the piston rod 19 will push the piston plate 17 to move downward in the storage bin 5, exerting pressure on the raw materials in the storage bin 5, reducing the blockage and stagnation of the raw materials, and allowing the materials to be smoothly received in the material receiving pipe 14, thereby improving efficiency.

[0034] It uses Figure 4 and Figure 5 The technical solution shown is that, first, when the disc 7 is reset and rotated, the receiving tube 14 will be aligned with the opening at the bottom end of the storage bin 5, and thus fall. At this time, the rotating shaft 8 will rotate with the disc 7, and then the rotating shaft 8 will drive the threaded rod 16 to rotate, so that the threaded rod 16 engages and drives the ring 20 to move downward, and the ring 20 will drive the connecting frame 18 to move downward, so that the connecting frame 18 pushes the piston rod 19 to move, and the piston rod 19 will slide downward along the inner wall of the storage bin 5 while pushing the piston plate 17 to move, so that the piston plate 17 is used to move downward in the storage bin 5, and the raw materials in the storage bin 5 are pressurized, so that the raw materials can fall into the receiving tube 14 more quickly.

[0035] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A batching and metering device for charging an ore-heating furnace, comprising a base (1), a silo (2) fixedly connected to the base (1), a discharge port (3) provided at the bottom of the silo (2), fixed blocks (4) fixedly connected to both side walls of the silo (2), a storage silo (5) fixedly connected to the upper ends of both fixed blocks (4), a discharge port provided on the side walls of the storage silo (5), and a cabinet door hinged on the storage silo (5) outside the discharge port, and a drive motor (6) fixedly connected inside the silo (2); It is characterized in that Also includes: The output end of the driving motor (6) is fixedly connected to a disc (7), a rotating shaft (8) is fixedly connected to the disc (7), a guide groove (9) is provided on the disc (7), a moving member (10) is provided in the guide groove (9), and a push rod (11) is fixedly connected to the upper end of the moving member (10); A slot (12) is provided in the fixed block (4) below the material storage bin (5), and a baffle (13) is slidably connected in the slot (12), a material receiving pipe (14) is fixedly connected in the baffle (13), and a rotating plate (15) is rotatably connected to the bottom end of the material receiving pipe (14), and a piston plate (17) is slidably connected in the material storage bin (5); The top end of the rotating shaft (8) extends through the bin body (2), and a threaded rod (16) is fixedly connected to the rotating shaft (8). A collar (20) is sleeved on the outer side of the threaded rod (16), and a connecting frame (18) is fixedly connected to the collar (20), and a piston rod (19) is fixedly connected to the bottom end of the connecting frame (18).

2. The batching and metering device for charging a submerged arc furnace according to claim 1, characterized in that: The disc (7) is rotatably arranged in the warehouse body (2), and the guide groove (9) on the disc (7) is an arc-shaped structure.

3. The batching and metering device for charging a submerged arc furnace according to claim 2, characterized in that: The guide groove (9) is slidably connected to the moving member (10), and two guide grooves (9) and two moving members (10) are symmetrically arranged about the disk (7), and the push rod (11) on the moving member (10) corresponds to the baffle (13).

4. The batching and metering device for charging a submerged arc furnace according to claim 3, characterized in that: One end of the push rod (11) away from the moving part (10) extends into the slot (12) and is fixedly connected to the baffle (13), and the material receiving pipe (14) on the baffle (13) corresponds to the bottom opening of the storage bin (5), and the diameter of the material receiving pipe (14) is smaller than the diameter of the rotating plate (15).

5. The batching and metering device for charging a submerged arc furnace according to claim 1, characterized in that: The collar (20) is threadedly connected to the threaded rod (16), and two connecting frames (18) are symmetrically arranged on the collar (20), and the piston rods (19) at the bottom ends of the two connecting frames (18) are aligned with the storage bin (5).

6. The batching and metering device for charging a submerged arc furnace according to claim 5, characterized in that: The bottom end of the piston rod (19) extends into the storage bin (5) and is fixedly connected to the piston plate (17), and the piston rod (19) is slidably connected to the storage bin (5), and the piston plate (17) is located above the discharge port of the storage bin (5).

Citation Information

Patent Citations

  • Ingredient metering device for feeding of submerged arc furnace

    CN217585322U