Tensile wear-resistant shore power cable
By introducing wear-resistant rubber layer, steel wire pull-resistant rope and support frame structure into the shore power cable, the tensile and wear-resistant performance of the cable is enhanced, and the problem of easy damage to traditional shore power cables is solved, achieving stable operation and extended service life in complex environments.
Patent Information
- Application Number
- CN202422389547.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Traditional shore power cables have insufficient tensile resistance and poor wear resistance, which can easily lead to damage to internal structures and degradation of electrical performance, affecting the safety and stability of power transmission.
We adopt wear-resistant layer made of wear-resistant rubber, steel wire pull-resistant rope and stable support frame structure, combined with aluminum foil and copper wire braided shielding layer to enhance the tensile and wear-resistant performance of the cable, and a ring hook groove is set on the wear-resistant rubber ring for easy transportation.
It improves the tensile and wear resistance of the cable, ensures stable operation in complex environments, extends service life, and prevents damage to the cable during transportation.
Smart Images

Figure CN223193575U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cables, and more specifically to a tensile-resistant and wear-resistant shore power cable. Background Art
[0002] Shore power cables are widely used in power, lighting, control, and communication systems on various ships, offshore oil platforms, and structures above water. Shore power cables are an indispensable component of a ship's electrical system, and their performance and quality are directly related to the ship's electrical safety and operational efficiency.
[0003] Shore power cables are not fixed in place. Instead, they connect to shore power sources or equipment while the ship is docked. Therefore, the shore power cables must be moved each time a connection is needed. To prevent damage caused by dragging the shore power cables on the ground, they are typically transported using transport carts. Traditional shore power cables lack tensile strength, which can easily damage or even break their internal structures during use, impacting the safety and stability of power transmission. Furthermore, if the cable's wear resistance is poor, the outer layer can easily wear out, damaging the cable's insulation and internal structure, leading to decreased electrical performance and even safety incidents. Utility Model Content
[0004] The utility model aims to overcome the defects of the prior art and provide a tensile-resistant and wear-resistant shore power cable.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shore power cable, comprising, from the outside to the inside, a wear-resistant layer, an outer protective layer, a winding layer, an outer shielding layer and a filling layer, the wear-resistant layer is made of wear-resistant rubber material, a wear-resistant rubber ring is provided on the outside of the wear-resistant layer, the wear-resistant rubber ring is provided with an annular hook groove, the filling layer has a supporting skeleton, multiple cable cores and multiple tensile ropes, the structure of the supporting skeleton is cross-shaped, the supporting skeleton has multiple first accommodating grooves for accommodating cable cores and multiple second accommodating grooves for accommodating tensile ropes, the first accommodating grooves and the second accommodating grooves are distributed at intervals, the tensile rope is a steel wire tensile rope, the cable core includes an inner shielding layer and an inner protective layer covering the inner shielding layer, the inner shielding layer has two wire cores, the wire core includes a conductor and an insulating layer covering the conductor, the center of the supporting skeleton has an accommodating channel, an optical fiber unit is installed in the accommodating channel, the optical fiber unit includes a stainless steel tube and an optical fiber located in the stainless steel tube, and the stainless steel tube is filled with optical fiber grease.
[0006] Furthermore, there are four tensile ropes, which are distributed in a circular shape with equal intervals.
[0007] This allows the cable to withstand greater tension.
[0008] Furthermore, there are four cable cores, which are distributed in a ring-like shape with equal intervals.
[0009] Thus the cable has high structural stability.
[0010] Furthermore, the outer protective layer is made of polyethylene material.
[0011] Thereby effectively protecting the internal structure of the cable.
[0012] Furthermore, the outer shielding layer is an aluminum foil shielding layer, and the inner shielding layer is a copper wire braided shielding layer.
[0013] Thus the cable has better shielding performance.
[0014] Furthermore, the hook groove has rounded corners.
[0015] Thereby, the hook can be conveniently clamped in the hook slot.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The cable of the present application adopts a steel wire tensile rope and a stable supporting skeleton structure, so the cable can withstand a large tensile force and ensure stable operation in complex environments.
[0018] 2. The cable of the present application has a wear-resistant layer, so that the cable can effectively resist friction and wear in the external environment and extend its service life.
[0019] 3. The cable of the present application has a wear-resistant rubber ring with an annular hook groove for cooperating with the hook on the transport vehicle. The hook is stuck in the hook groove, which facilitates the transportation of the cable and prevents the hook from damaging the cable itself during frequent transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of cable structure;
[0021] Figure 2 This is an enlarged view of area A;
[0022] Figure 3 This is a cross-sectional view of the cable;
[0023] Figure 4 Schematic diagram of wear-resistant rubber ring.
[0024] Explanation of the reference numerals: wear-resistant layer 1; outer protective layer 2; wrapping layer 3; outer shielding layer 4; filling layer 5; wear-resistant rubber ring 6; hook groove 6.1; supporting skeleton 7; cable core 8; inner protective layer 8.1; inner shielding layer 8.2; insulating layer 8.3; conductor 8.4; tensile rope 9; optical fiber unit 10; optical fiber 10.1; stainless steel tube 10.2. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] The utility model provides Figure 1-4 The tensile and wear-resistant shore power cable shown in the figure comprises, from the outside to the inside, a wear-resistant layer 1, an outer sheath 2, a wrapping layer 3, an outer shielding layer 4 and a filling layer 5. The wear-resistant layer 1 is made of wear-resistant rubber material. A wear-resistant rubber ring 6 is provided on the outside of the wear-resistant layer 1. The wear-resistant rubber ring 6 is provided with an annular hook groove 6.1. The filling layer 5 has a support skeleton 7, multiple cable cores 8 and multiple tensile ropes 9. The structure of the support skeleton 7 is cross-shaped. The support skeleton 7 has multiple first accommodating grooves for accommodating the cable cores 8 and multiple second accommodating grooves for accommodating the tensile ropes 9. The first The accommodating groove and the second accommodating groove are spaced apart, the tensile rope 9 is a steel wire tensile rope, the cable core 8 includes an inner shielding layer 8.2 and an inner protective layer 8.1 covering the inner shielding layer 8.2, the inner shielding layer 8.2 has two cores, the core includes a conductor 8.4 and an insulating layer 8.3 covering the conductor 8.4, the support frame 7 has an accommodating channel at the center, an optical fiber unit 10 is installed in the accommodating channel, the optical fiber unit 10 includes a stainless steel tube 10.2 and an optical fiber 10.1 located in the stainless steel tube 10.2, and the stainless steel tube 10.2 is filled with optical fiber grease.
[0027] There are four tensile cords 9, distributed in a circular pattern with equal spacing. There are four cable cores 8, distributed in a circular pattern with equal spacing. The outer sheath 2 is made of polyethylene. The outer shielding layer 4 is an aluminum foil shield, and the inner shielding layer 8.2 is a braided copper wire shield. The hook slot 6.1 has rounded corners.
[0028] Working principle: The cable of the present application adopts a steel wire tensile rope and a stable supporting skeleton structure, so the cable can withstand a large tensile force and ensure stable operation in complex environments. The cable of the present application has a wear-resistant layer, so that the cable can effectively resist the friction and wear of the external environment and extend its service life. The wear-resistant rubber ring is provided with an annular hook groove for cooperating with the hook on the transport vehicle. The hook is stuck in the hook groove, which facilitates the transportation of the cable and prevents the hook from causing damage to the cable itself when the cable is frequently transported.
[0029] During production, the fiber optic unit is first installed within the receiving channel of the support frame. Multiple cable cores and tensile cords are then spaced apart within the receiving slots of the support frame. The cable cores and tensile cords are then wrapped together with aluminum foil tape, and the gaps are filled with filler to ensure the cable's roundness and stability. The wrapping layer, outer sheath, and wear-resistant layer are then applied to the outer shielding layer, followed by a wear-resistant rubber ring. To transport the cable, simply snap the hook on the transport vehicle into the hook slot.
[0030] Although the present invention has been illustrated and described with respect to preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.
Claims
1. A tensile and wear-resistant shore power cable, characterized in that: From the outside to the inside, it includes a wear-resistant layer, an outer protective layer, a wrapping layer, an outer shielding layer and a filling layer. The wear-resistant layer is made of wear-resistant rubber material. A wear-resistant rubber ring is provided on the outside of the wear-resistant layer. The wear-resistant rubber ring is provided with an annular hook groove. The filling layer has a supporting skeleton, multiple cable cores and multiple tensile ropes. The structure of the supporting skeleton is cross-shaped. The supporting skeleton has multiple first accommodating grooves for accommodating cable cores and multiple second accommodating grooves for accommodating tensile ropes. The first accommodating grooves and the second accommodating grooves are distributed at intervals. The tensile rope is a steel wire tensile rope. The cable core includes an inner shielding layer and an inner protective layer covering the inner shielding layer. The inner shielding layer has two wire cores. The wire core includes a conductor and an insulating layer covering the conductor. There is an accommodating channel at the center of the supporting skeleton. An optical fiber unit is installed in the accommodating channel. The optical fiber unit includes a stainless steel tube and an optical fiber located in the stainless steel tube. The stainless steel tube is filled with optical fiber grease.
2. The tensile wear-resistant shore power cable according to claim 1, characterized in that: There are four tensile cords, which are distributed in a circular shape with equal intervals.
3. The tensile and wear-resistant shore power cable according to claim 1, characterized in that: There are four cable cores, which are distributed in a ring-like shape with equal intervals.
4. The tensile wear-resistant shore power cable according to claim 1, characterized in that: The outer protective layer is made of polyethylene material.
5. The tensile and wear-resistant shore power cable according to claim 1, characterized in that: The outer shielding layer is an aluminum foil shielding layer, and the inner shielding layer is a copper wire braided shielding layer.
6. The tensile and wear-resistant shore power cable according to claim 1, characterized in that: The hook groove has rounded corners.