Automatic filter element cleaning device

Abstract

The utility model relates to the technical field of cleaning devices, in particular to an automatic filter element cleaning device which comprises a dust removal box body, a filter element cleaning device, a dust removal device, a dust removal device, a dust removal device, a dust removal device and a control system, and the dust removal box body is internally provided with a cavity for containing a filter element and provided with a door for covering the cavity; the air supply assembly is used for blowing air to the filter element in the cavity; and the vibration assembly is used for vibrating the filter element in the cavity. Through the arrangement of the air supply assembly and the vibration assembly, under the cooperation of the air supply assembly and the vibration assembly, the filter element can be efficiently cleaned.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, and more specifically, to an automatic cleaning device for an FFU filter element. Background Art

[0002] FFU filters, also known as FFU (Fan Filter Unit) HEPA filters or HEPA filters, are core components in modern air purification technology, playing a crucial role in filtering out airborne pollutants such as tiny particles, dust, pollen, bacteria, and even viruses. They are widely used in hospital operating rooms, laboratories, precision manufacturing workshops, data centers, and high-end residential locations, all of which require extremely high levels of environmental cleanliness.

[0003] To ensure that the FFU system can continuously and effectively provide clean air, regular maintenance and cleaning of the filter element is particularly important. However, the mainstream filter element cleaning methods currently on the market—whether using high-pressure water guns for water washing or air guns for air washing—face a common challenge: these operations are highly dependent on manual execution, which is not only labor-intensive but also poses significant safety risks.

[0004] While high-pressure water jets can effectively remove stubborn dirt from the filter element's surface during the water washing process, the resulting splash of tiny water droplets and dust particles quickly spreads into the air, causing secondary pollution. This not only affects the quality of the working environment but can also harm the respiratory system of on-site workers. Furthermore, drying the filter element after water washing is a tedious and time-consuming task. Improper handling can cause the filter element to mold or deform, affecting its filtration performance and service life.

[0005] While air washing avoids the use of water and reduces the risk of secondary contamination, it also requires close-up manual operation and may not be as effective as water washing for deeply embedded pollutants. Furthermore, the high-pressure airflow may also disperse some pollutants into the air, increasing dust concentration in the work environment. Utility Model Content

[0006] The main purpose of the utility model is to provide an automatic filter element cleaning device, aiming to solve the problem of traditional manual cleaning.

[0007] In order to solve the above technical problems, the utility model proposes an automatic filter cleaning device, comprising:

[0008] The dust removal box has a chamber for placing the filter element, and the dust removal box is provided with a door for covering the chamber;

[0009] An air supply assembly, used for blowing air to the filter element in the chamber;

[0010] and a vibration assembly for vibrating the filter element in the chamber.

[0011] In the above technical solution, further, a placement rack for placing the filter element is provided in the chamber, and the vibration component is used to drive the placement rack to vibrate.

[0012] In any of the above technical solutions, further, the vibration component includes:

[0013] Elastic parts, the bottom of the placement rack is connected to the chamber through the elastic parts;

[0014] and a vibration motor, which is arranged on the placement frame.

[0015] In any of the above technical solutions, further, the placement rack includes:

[0016] lower base plate;

[0017] There are two side panels, which are respectively arranged on both sides of the lower base plate;

[0018] and an upper baffle, which has two pieces and is respectively arranged on the two side panels;

[0019] The chamber enclosed by the lower base plate, the two side plates and the two upper baffles forms a placement cavity for placing the filter element.

[0020] In any of the above technical solutions, further, a smooth strip is provided on the lower bottom plate.

[0021] In any of the above technical solutions, further, a funnel-shaped discharge port is formed at the bottom of the chamber, and an opening connected to the discharge port is formed on the lower bottom plate.

[0022] In any of the above technical solutions, further, the air supply assembly includes:

[0023] busbar;

[0024] There are several gas nozzles, which are arranged on the busbar;

[0025] and a sliding portion for driving the busbar to move over the filter element placed in the chamber;

[0026] The ports of the air nozzles face toward the filter element placed in the chamber.

[0027] In any of the above technical solutions, further, the sliding portion includes:

[0028] A rodless cylinder is disposed in the chamber;

[0029] Wherein, the busbar is arranged on the rodless cylinder.

[0030] In any of the above technical solutions, further, an observation window is provided on the top of the dust removal box.

[0031] In any of the above technical solutions, further, rollers are provided around the bottom of the dust removal box.

[0032] Beneficial effects:

[0033] 1. The present application provides an air supply component and a vibration component, and through the cooperation of the two, the filter element can be cleaned efficiently.

[0034] 2. By setting a smooth strip on the lower bottom plate, it is convenient to embed the filter element into the placement cavity and to take the filter element out of the placement cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0036] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0037] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0038] Figure 3 It is a structural diagram of the filter element placed in the placement cavity.

[0039] The following are the descriptions of the reference numerals:

[0040] 10. Filter element; 100. Dust removal box; 110. Door; 120. Storage rack; 121. Lower base plate; 122. Side plate; 123. Upper baffle; 124. Storage chamber; 125. Fluid strip; 126. Discharge port; 127. Opening; 130. Observation window; 140. Roller; 200. Air supply assembly; 210. Bus; 220. Air nozzle; 230. Sliding part; 240. Slide rail; 300. Vibration assembly; 310. Elastic member; 320. Vibration motor. DETAILED DESCRIPTION

[0041] Below, example embodiments according to the present application will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only a portion of the embodiments of the present application, not all of the embodiments of the present application. It should be understood that the present application is not limited to the example embodiments described herein. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0042] It should be noted that, as shown in this application and the claims, unless the context clearly indicates an exception, the words "a," "an," "an," and / or "the" do not refer to the singular and may include the plural. Generally speaking, the terms "comprise" and "include" only indicate the inclusion of the steps and elements specifically identified, and these steps and elements do not constitute an exclusive list. A method or apparatus may also include other steps or elements.

[0043] If the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0044] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0045] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0046] The utility model proposes an automatic filter element cleaning device, which realizes efficient cleaning of the filter element by utilizing high-pressure airflow and high-frequency vibration, and does not require manual participation, thus saving labor costs.

[0047] The cleaning device of the present application is described in detail through the following embodiments.

[0048] Example 1:

[0049] like Figure 1-Figure 3 As shown, in this embodiment, an automatic filter element cleaning device includes:

[0050] The dust removal box 100 has a chamber for placing the filter element 10 therein, and a door 110 is provided on the dust removal box 100 to cover the chamber;

[0051] The air supply assembly 200 is used to blow air into the filter element 10 in the chamber;

[0052] and a vibration assembly 300 for vibrating the filter element 10 in the chamber.

[0053] It is very convenient to place the filter element in the dust removal box 100 or to take the filter element out of the dust removal box 100 by opening the door 110. By arranging the air supply assembly 200 and the vibration assembly 300, the filter element can be cleaned efficiently by working together.

[0054] It should be noted that a placement rack 120 for placing the filter element is provided in the chamber, and the vibration assembly 300 is used to drive the placement rack 120 to vibrate at a high frequency.

[0055] Specifically, the vibration assembly 300 includes: an elastic member 310 , through which the bottom of the placement rack 120 is connected to the chamber; and a vibration motor 320 , which is disposed on the placement rack 120 .

[0056] Among them, the elastic member 310 is a spring, the bottom of which is fixed vertically to the bottom of the chamber through the base, and then the top of the spring is connected to the bottom of the placement rack 120. After such a design, the placement rack 120 can vibrate up and down, and under the action of the vibration motor 320, high-frequency vibration is achieved. Through high-frequency vibration, the dust in the filter element on the placement rack 120 is vibrated into the chamber.

[0057] It should be noted that the air supply assembly 200 includes: a bus 210; a plurality of air nozzles 220 disposed on the bus 210; and a sliding portion 230 for driving the bus 210 to move above the filter element placed in the chamber;

[0058] The ports of the air nozzles 220 face toward the filter element placed in the chamber.

[0059] Since the filter element is a rectangular parallelepiped, a busbar 210, multiple air nozzles 220, and a sliding portion 230 are provided to allow high-pressure gas to act on the entire filter element. Busbar 210 is a structure that can achieve both converging and diverting flow. It is a rectangular parallelepiped structure with a converging chamber inside. Several outlets connected to the converging chamber are located below or to the side of busbar 210. Several air nozzles 220 are located at each outlet. Busbar 210 also has an inlet connected to an external air pump (not shown) via an air pipe. Gas generated by the air pump enters busbar 210, is diverted, and then discharged from each outlet. Finally, the gas nozzles 220 act on the filter element, flushing one end of the filter element. The sliding portion 230 then slides busbar 210, allowing other locations on the filter element to be flushed. The repeated sliding of busbar 210 achieves comprehensive cleaning of the filter element.

[0060] Specifically, the sliding portion 230 includes a rodless cylinder disposed in the chamber; wherein the busbar 210 is disposed on the rodless cylinder.

[0061] Busbar 210 is installed within dust removal housing 100 via guide rails, and is linearly driven by a rodless cylinder. A rodless cylinder is a cylinder without a piston rod. It is connected directly or indirectly to an actuator via a piston, causing it to reciprocate with the piston. This design eliminates the presence of a protruding rod in a traditional cylinder, resulting in more uniform stress distribution and achieving higher precision, a shorter operating stroke, and smoother operation.

[0062] Example 2:

[0063] This embodiment is a further improvement based on the first embodiment.

[0064] like Figure 2 and Figure 3 As shown, in this embodiment, the placement rack 120 includes: a lower base plate 121; two side plates 122, which are respectively provided on both sides of the lower base plate 121; and two upper baffles 123, which are respectively provided on the two side plates 122;

[0065] The chamber enclosed by the lower base plate 121, the two side plates 122 and the two upper baffles 123 forms a placement chamber 124 for placing the filter element;

[0066] A flow strip 125 is further provided on the lower base plate 121 .

[0067] The filter element is placed in a chamber enclosed by the lower base plate 121, the two side plates 122 and the two upper baffles 123, and the structure is simple and practical.

[0068] The smooth rail 125, also known as the aluminum alloy slide rail 240, is a mechanical transmission component widely used in industrial automation and warehouse logistics. It is named for its quick and easy installation and the smooth movement of items placed on it. The smooth rail 125, installed on the lower base plate 121, facilitates the insertion and removal of filter cartridges into and from the placement cavity 124.

[0069] Example 3:

[0070] This embodiment is a further improvement based on any of the above embodiments.

[0071] like Figure 1 and Figure 2 As shown, in this embodiment, a funnel-shaped discharge port 126 is formed at the bottom of the chamber, and an opening 127 communicating with the discharge port 126 is formed on the lower bottom plate 121 .

[0072] The exhaust port 126 is provided to collect the fallen dust in a centralized manner.

[0073] Example 4:

[0074] This embodiment is a further improvement based on any of the above embodiments.

[0075] like Figure 1 As shown, in this embodiment, an observation window 130 is further provided on the top of the dust removal box 100 .

[0076] The observation window 130 is made of a transparent material to facilitate the staff to check the cleanliness of the filter element in the dust removal box 100.

[0077] Embodiment 5:

[0078] This embodiment is a further improvement based on any of the above embodiments.

[0079] like Figure 1 As shown, in this embodiment, rollers 140 are further provided around the bottom of the dust removal box 100 .

[0080] The rollers 140 are provided to facilitate movement of the entire cleaning device.

[0081] While various embodiments of the present disclosure have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

[0082] The terms used in this document are selected to best explain the principles of the embodiments, practical applications or technical improvements in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A filter element automatic cleaning device, characterized in that: include: A dust removal box (100), wherein the dust removal box (100) has a chamber for placing a filter element, and the dust removal box (100) is provided with a door (110) for covering the chamber; An air supply assembly (200) for blowing air into the filter element in the chamber; and a vibration assembly (300) for vibrating the filter element in the chamber A placement rack (120) for placing a filter element is provided in the chamber, and the vibration component (300) is used to drive the placement rack (120) to vibrate; The placement rack (120) includes: Lower base plate (121); Two side panels (122) are provided on both sides of the lower base plate (121); and two upper baffles (123) respectively disposed on the two side plates (122); The chamber enclosed by the lower base plate (121), the two side plates (122), and the two upper baffles (123) forms a placement chamber (124) for placing a filter element. The air supply assembly (200) comprises: busbar (210); There are a plurality of gas nozzles (220) disposed on the busbar (210); and a sliding portion (230) for driving the busbar (210) to move above the filter element placed in the chamber; Wherein, the port of each gas nozzle (220) faces the filter element placed in the chamber.

2. The automatic filter element cleaning device according to claim 1, characterized in that: The vibration component (300) comprises: An elastic member (310), wherein the bottom of the placement rack (120) is connected to the chamber via the elastic member (310); and a vibration motor (320) disposed on the placement rack (120).

3. The automatic filter element cleaning device according to claim 1, characterized in that: The lower bottom plate (121) is further provided with a flow strip (125).

4. The automatic filter element cleaning device according to claim 1, characterized in that: A funnel-shaped discharge port (126) is formed at the bottom of the chamber, and an opening (127) communicating with the discharge port (126) is provided on the lower bottom plate (121).

5. The automatic filter element cleaning device according to claim 1, characterized in that: The sliding portion (230) includes: a rodless cylinder disposed in the chamber; Wherein, the busbar (210) is arranged on the rodless cylinder.

6. The automatic filter element cleaning device according to claim 1, characterized in that: An observation window (130) is also provided on the top of the dust removal box (100).

7. The automatic filter element cleaning device according to any one of claims 1 to 6, characterized in that: Rollers (140) are also provided around the bottom of the dust removal box (100).

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