Pelletized material treatment system
By designing a post-ball material processing system, the problem of cumbersome material transfer in molecular sieve preparation is solved, automated and efficient material processing is realized, workers' labor intensity is reduced, and production efficiency is improved.
Patent Information
- Application Number
- CN202422048790.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-22
AI Technical Summary
During the preparation of existing molecular sieves, material transfer operations are cumbersome, workers are labor-intensive, and production efficiency is low.
A post-ball-forming material processing system is designed, including a first screening device, a crushing device, a material storage device and a ball-forming machine. By automatically processing materials that do not meet the requirements, it realizes efficient transfer and circulating processing of materials.
Significantly reduce workers' workload, improve production efficiency, and realize automated and efficient operation of material processing.
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Figure CN223197157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molecular sieve preparation, in particular to a system for processing materials after pelletization. Background Art
[0002] Molecular sieves are synthetic hydrated aluminosilicates (zeolites) or natural zeolites that have the ability to screen molecules. Their structure consists of many channels with uniform pore sizes and neatly arranged pores. Molecular sieves of different pore sizes separate molecules of different sizes and shapes.
[0003] Most molecular sieves are spherical, and their sizes are mostly in the millimeter or micron order, so they can also be called molecular sieve microspheres. Molecular sieves are mostly prepared using a pelletizer. The main principle is to put powdered raw materials into the pelletizer, and then spray water or binder into the pelletizer. Under the action of continuous rotation, the powder gradually sticks into balls. However, the final product contains not only molecular sieves that meet the requirements, but also molecular sieves that are oversized, molecular sieves that are too small, and unformed powders. Therefore, they need to be screened, the large particles are crushed again, and sent back to the pelletizer together with the small particles for processing. The whole process involves a large number of material transfer operations, which are very cumbersome and labor-intensive for workers. Therefore, a more efficient and reasonable material handling system needs to be designed. Utility Model Content
[0004] The purpose of the utility model is to provide a post-balling material processing system, which can more efficiently and automatically transfer related materials, reduce the labor intensity of workers, and improve production efficiency.
[0005] The embodiments of the present invention are realized through the following technical solutions: the post-balling material processing system of the present invention includes a first screening device, a crushing device connected to the first screening device, a storage device arranged below the first screening device, and a ball forming machine arranged below the storage device; the discharge end of the crushing device is connected to the storage device.
[0006] Furthermore, the first screening device includes a shell, a first sieve plate arranged in the shell, a second sieve plate arranged below the first sieve plate, a first discharge hopper connected to the side wall of the shell, a second discharge hopper connected to the side wall of the shell, and a first discharge pipe connected to the first discharge hopper; the aperture of the first sieve plate is larger than the aperture of the second sieve plate; the first discharge hopper is arranged above the first sieve plate; the second discharge hopper is arranged above the second sieve plate; and the first discharge pipe is connected to the feed end of the crushing device.
[0007] Furthermore, the first sieve plate is arranged to be inclined, and a side of the first sieve plate close to the first discharge hopper is lower than the other opposite side.
[0008] Furthermore, the second sieve plate is arranged to be inclined, and a side of the second sieve plate close to the second discharge hopper is lower than the other opposite side.
[0009] Furthermore, the discharge end of the crushing device is connected to a second screening device; the second screening device includes a box body, a third sieve plate arranged in the box body, and a second discharge pipe arranged at the lower end of the box body; the second discharge pipe is connected to the storage device; the aperture of the third sieve plate is the same as the aperture of the second sieve plate.
[0010] Furthermore, the upper end of the box is connected to the crushing device through a support column.
[0011] Furthermore, the material storage device includes a material storage box connected to the lower end of the shell, a third discharge pipe arranged at the lower end of the material storage box, and a valve arranged on the third discharge pipe; the third discharge pipe is arranged toward the ball forming machine.
[0012] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects: the post-pelletizing material processing system of the utility model, when in use, transfers the molecular sieve microspheres produced by the pelletizer to the first screening device for screening, transfers the large particles that do not meet the requirements to the crushing device, crushes them into powder, and then sends them to the storage device for temporary storage, discharges and collects the particles that meet the requirements, and discharges the small particles and powder into the storage device. When adding materials to the pelletizer, part of the materials in the storage device can be added for pelletizing operation, so that the entire operation of converting powder into molecular sieve microspheres can be completed efficiently and automatically, which can significantly reduce and reduce the workload and labor intensity of workers, and automatically recycle the microspheres and powder that do not meet the requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 A schematic structural diagram of a post-balling material processing system according to an embodiment of the present invention from one perspective;
[0015] Figure 2 A schematic structural diagram of a post-balling material processing system from two perspectives provided by an embodiment of the present invention;
[0016] Figure 3This is a schematic diagram of the internal structure of the post-pelletizing material processing system provided in an embodiment of the present invention.
[0017] Icons: 10-first screening device, 11-shell, 12-first sieve plate, 13-second sieve plate, 14-first discharge hopper, 15-second discharge hopper, 16-first discharge pipe, 17-storage box, 18-third discharge pipe, 21-crushing device, 22-support column, 23-box, 24-third sieve plate, 25-second discharge pipe, 30-pelletizing machine. DETAILED DESCRIPTION
[0018] Example
[0019] The following is further described in conjunction with specific embodiments. Figure 1 -Attached Figure 3 As shown, the post-pelleting material processing system of this embodiment includes a first screening device 10, a crushing device 21 connected to the first screening device 10, a storage device provided below the first screening device 10, and a pelletizer 30 provided below the storage device; the discharge end of the crushing device 21 is connected to the storage device. Specifically, when in use, the molecular sieve microspheres produced by the pelletizer 30 are transferred to the first screening device 10 for screening, the large particles that do not meet the requirements are transferred to the crushing device 21 and crushed into powder and then sent to the storage device for temporary storage, the particles that meet the requirements are discharged and collected, and the small particles and powder are discharged into the storage device. When adding materials to the pelletizer 30, part of the materials in the storage device can be added to perform the pelletizing operation. In this way, the entire operation of converting powder to molecular sieve microspheres can be completed efficiently and automatically, which can significantly reduce and reduce the workload and labor intensity of workers, and automatically recycle the microspheres and powder that do not meet the requirements.
[0020] The first screening device 10 in this embodiment includes a shell 11, a first sieve plate 12 arranged in the shell 11, a second sieve plate 13 arranged below the first sieve plate 12, a first discharge hopper 14 connected to the side wall of the shell 11, a second discharge hopper 15 connected to the side wall of the shell 11, and a first discharge pipe 16 connected to the first discharge hopper 14; the aperture of the first sieve plate 12 is larger than the aperture of the second sieve plate 13; the first discharge hopper 14 is arranged above the first sieve plate 12; the second discharge hopper 15 is arranged above the second sieve plate 13; the first discharge pipe 16 is connected to the feed end of the crushing device 21. Specifically, large particles of molecular sieve microspheres will remain on the first sieve plate 12 and be discharged into the crushing device 21 through the first discharge hopper 14 and the first discharge pipe 16. Small particles of molecular sieve microspheres and micropowder will pass through the second sieve plate 13 and be discharged into the storage device. The molecular sieve microspheres that meet the requirements between the first sieve plate 12 and the second sieve plate 13 will be discharged through the second discharge hopper 15 and temporarily stored. It should be noted that the first screening device 10 is a vibrating screening device, so a vibration motor needs to be connected to the housing 11 to improve the screening efficiency.
[0021] In this embodiment, the first sieve plate 12 is tilted, with the side of the first sieve plate 12 near the first discharge hopper 14 lower than the opposite side. The second sieve plate 13 is tilted, with the side of the second sieve plate 13 near the second discharge hopper 15 lower than the opposite side. Specifically, the tilted first and second sieve plates 12, 13 facilitate material discharge.
[0022] The discharge end of the pulverizing device 21 in this embodiment is connected to a second screening device; the second screening device includes a housing 23, a third sieve plate 24 disposed within the housing 23, and a second discharge pipe 25 disposed at the lower end of the housing 23; the second discharge pipe 25 is connected to the storage device; the aperture of the third sieve plate 24 is the same as the aperture of the second sieve plate 13. Specifically, the powder discharged from the pulverizing device 21 must also be screened to ensure that its particle size meets the requirements. The pulverizing device 21 can be a conventional pulverizer or grinder, as long as the particle size of the discharged powder meets the requirements.
[0023] In this embodiment, the upper end of the box 23 is connected to the crushing device 21 via the support column 22. Specifically, the crushing device 21 itself generates continuous high-frequency vibration during operation. By connecting the crushing device 21 to the box 23, the crushing device 21 can vibrate the second screening device, thereby improving the screening efficiency.
[0024] The storage device in this embodiment includes a storage box 17 connected to the lower end of the housing 11, a third discharge pipe 18 provided at the lower end of the storage box 17, and a valve provided on the third discharge pipe 18; the third discharge pipe 18 is arranged to face the pelletizing machine 30. Specifically, the first screening device 10 and the second screening device are always in operation and discharging material, but the discharge rate is not constant. Therefore, the discharged material needs to be temporarily stored in the storage box 17. When it is needed, the valve on the third discharge pipe 18 is opened to allow the material to enter the pelletizing machine 30.
[0025] In summary, the post-pelletizing material processing system of this embodiment, when in use, transfers the molecular sieve microspheres produced by the pelletizer 30 to the first screening device 10 for screening, transfers the large particles that do not meet the requirements to the crushing device 21, crushes them into powder, and then sends them to the storage device for temporary storage, discharges and collects the particles that meet the requirements, and discharges the small particles and powder into the storage device. When adding materials to the pelletizer 30, part of the materials in the storage device can be added for pelletizing operation. In this way, the entire operation of converting powder to molecular sieve microspheres can be completed efficiently and automatically, which can significantly reduce and reduce the workload and labor intensity of workers, and automatically recycle the microspheres and powder that do not meet the requirements.
[0026] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A material processing system after pelletizing, characterized by: It comprises a first screening device (10), a crushing device (21) connected to the first screening device (10), a storage device arranged below the first screening device (10), and a pelletizing machine (30) arranged below the storage device; The discharging end of the pulverizing device (21) is connected to the storage device.
2. The post-pelletizing material processing system according to claim 1, characterized in that: The first screening device (10) comprises a housing (11), a first sieve plate (12) arranged in the housing (11), a second sieve plate (13) arranged below the first sieve plate (12), a first discharge hopper (14) connected to the side wall of the housing (11), a second discharge hopper (15) connected to the side wall of the housing (11), and a first discharge pipe (16) connected to the first discharge hopper (14); The aperture of the first sieve plate (12) is larger than the aperture of the second sieve plate (13); the first discharge hopper (14) is arranged above the first sieve plate (12); the second discharge hopper (15) is arranged above the second sieve plate (13); and the first discharge pipe (16) is connected to the feed end of the pulverizing device (21).
3. The post-pelletizing material processing system according to claim 2, characterized in that: The first sieve plate (12) is arranged to be inclined, and a side of the first sieve plate (12) close to the first discharge hopper (14) is lower than the other side thereof.
4. The post-pelletizing material processing system according to claim 2, characterized in that: The second sieve plate (13) is arranged to be inclined, and the side of the second sieve plate (13) close to the second discharge hopper (15) is lower than the other side opposite thereto.
5. The post-pelletizing material processing system according to claim 2, characterized in that: The discharging end of the crushing device (21) is connected to a second screening device; the second screening device comprises a box (23), a third sieve plate (24) arranged in the box (23), and a second discharge pipe (25) arranged at the lower end of the box (23); the second discharge pipe (25) is connected to the storage device; the aperture of the third sieve plate (24) is the same as the aperture of the second sieve plate (13).
6. The post-pelletizing material processing system according to claim 5, characterized in that: The upper end of the box body (23) is connected to the crushing device (21) via a support column (22).
7. The post-pelletizing material processing system according to claim 2, characterized in that: The material storage device includes a material storage box (17) connected to the lower end of the shell (11), a third discharge pipe (18) provided at the lower end of the material storage box (17), and a valve provided on the third discharge pipe (18); the third discharge pipe (18) is arranged toward the ball forming machine (30).