Laminating machine for foam material production

By designing the glue roller and limit ball structure, combined with the scraper and transmission components, the glue overflow problem in the glue area on the foamed material is solved, achieving uniform distribution of glue and improving product quality.

CN223197331UActive Publication Date: 2025-08-08DONGGUAN YINGYUANHE INNOVATIVE MATERIALS CO LTD
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Patent Information

Application Number
CN202421916976.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-08-08
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

In the prior art, foaming materials are difficult to accurately control in the glue-on area, resulting in the glue overflow, waste, sticking or contaminating the sides without coating, affecting product quality.

Method used

A patching machine for the production of foaming materials was designed, using a rubber-output roller and a limit ball structure. The glue distribution is controlled through the gap between the limit ball and the through-hole, and the scraper and transmission assembly are combined to ensure that the glue is evenly applied.

Benefits of technology

The uniform distribution of glue is achieved, spilling and waste are reduced, the fitting quality of the product is improved, and side adhesion and pollution are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of foam material production, and discloses a laminating machine for foam material production, which comprises a fixed base, a motor bracket is fixedly connected to the front surface of the fixed base, a rotating motor is fixedly connected to the top surface of the motor bracket, and a rotating shaft is fixedly connected to an output shaft on the back surface of the rotating motor. A fixing support is fixedly connected to the periphery of the rotating shaft, a glue scraping assembly is fixedly connected to the periphery of the rotating shaft, the glue scraping assembly is used for evenly distributing glue, a transmission assembly is arranged on the periphery of the rotating shaft, the transmission assembly is used for transmitting power of a rotating motor, and a rotating shaft is fixedly connected to the interior of the transmission assembly. According to the glue discharging device, the glue discharging roller and the limiting balls are arranged, so that gaps are formed between the limiting balls and the glue discharging through holes when a foaming material passes through the glue discharging roller, and the glue discharging through holes are closed when the limiting balls are not in contact with the glue discharging through holes, so that glue can be uniformly distributed on the surface of the foaming material in a dot matrix manner, and waste caused by excessive overflow of the glue is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of foam material production, in particular to a laminating machine for foam material production. Background Art

[0002] Foam materials are made by adding a blowing agent to form bubbles within the raw material, thereby reducing its density and imparting unique properties. These bubbles impart lightweight, thermal insulation, sound absorption, and shock absorption properties to the foam material. Foam materials are widely used in a variety of fields, including construction, packaging, transportation, home appliances, and sports equipment, for thermal insulation, vibration and noise reduction, and packaging protection. Due to their unique functionality and broad application prospects, foam materials play a vital role in modern industry.

[0003] After the foam material is processed, a layer of film is generally applied to the surface to protect the material and make it waterproof, overcoming the shortcomings of bubbles, wrinkles, halos, water marks, etc. caused by manual lamination. For this purpose, a laminating machine for foam material production is required.

[0004] When laminating a film on the surface of a foam material, it is usually necessary to first apply a layer of glue on the surface of the foam material, and then use a pressure roller to press the film and the foam material together. The current equipment is difficult to accurately control the area where the foam material is glued, which can easily lead to excessive glue overflow, not only causing glue waste, but also causing glue to overflow to the side area that does not require lamination, causing the side of the foam material to stick or absorb stains due to the glue, affecting the quality of the product. Therefore, a laminating machine for foam material production is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a laminating machine for foam material production, which aims to improve the problem of glue overflow in the gluing area in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a laminating machine for foam material production, comprising a fixed base, the front side of the fixed base is fixedly connected to a motor bracket, the top surface of the motor bracket is fixedly connected to a rotating motor, the back output shaft of the rotating motor is fixedly connected to a rotating shaft, the periphery of the rotating shaft is fixedly connected to a fixed bracket, the periphery of the rotating shaft is fixedly connected to a scraper assembly, the scraper assembly is used to evenly distribute the glue, the periphery of the rotating shaft is provided with a transmission assembly, the transmission assembly is used to transmit the power of the rotating motor, the interior of the transmission assembly is fixedly connected to the rotating shaft, the periphery of the rotating shaft is fixedly connected to the glue roller, the glue roller is provided with a glue outlet through hole, the glue outlet through hole is provided with a sliding circular groove, the inner side of the sliding circular groove is elastically connected to a sliding round block through a limit spring, the outer periphery of the sliding round block is provided with a rectangular groove, and the outer side of the sliding round block is fixedly connected to a limiting round ball.

[0007] As a further description of the above technical solution:

[0008] The scraper assembly includes a driving bevel gear, the interior of the driving bevel gear is fixedly connected to the outer periphery of the rotating shaft, the bottom end of the driving bevel gear is meshed with a transmission bevel gear, the top of the transmission bevel gear is rotatably connected to a rotating bracket, the bottom of the transmission bevel gear is fixedly connected to a connecting column, the bottom of the connecting column is fixedly connected to a prismatic block, the bottom end of the prismatic block is elastically connected to a limiting seat through an extrusion spring, the bottom of the limiting seat is fixedly connected to a scraper, and the outer periphery of the connecting column is rotatably connected to a support frame.

[0009] As a further description of the above technical solution:

[0010] A conveyor is provided inside the fixed base, and a pressure roller is provided at the right end of the fixed base.

[0011] As a further description of the above technical solution:

[0012] The transmission assembly includes a rotating disc, the interior of which is fixedly connected to the periphery of the rotating shaft. The periphery of the rotating disc is connected to a passive disc via a belt transmission, and the interior of the passive disc is fixedly connected to the periphery of the rotating shaft.

[0013] As a further description of the above technical solution:

[0014] There are four groups of fixed brackets, two groups of fixed brackets are internally rotatably connected to the front and rear ends of the rotating shaft, and two groups of fixed brackets are internally rotatably connected to the front and rear ends of the rotating shaft. The bottom of the fixed bracket is fixedly connected to the top of the fixed base.

[0015] As a further description of the above technical solution:

[0016] One end of the limit spring is fixedly connected to the inner side of the sliding circular groove, and the other end of the limit spring is fixedly connected to the inner side of the sliding circular block. The outer periphery of the sliding circular block is slidably connected to the inside of the sliding circular groove.

[0017] As a further description of the above technical solution:

[0018] The outer periphery of the limiting ball is slidably connected to the inside of the glue outlet through hole.

[0019] As a further description of the above technical solution:

[0020] The rotating bracket is internally rotatably connected to the outer periphery of the rotating shaft.

[0021] As a further description of the above technical solution:

[0022] One end of the extrusion spring is fixedly connected to the bottom end of the prism block, and the other end of the extrusion spring is fixedly connected to the inner wall of the bottom end of the limit seat. The prism block is slidably connected to the inside of the limit seat.

[0023] As a further description of the above technical solution:

[0024] The bottom of the scraper is in contact with the top of the conveyor, and the front and rear ends of the support frame are fixedly connected to the inner side of the fixed bracket.

[0025] The utility model has the following beneficial effects:

[0026] 1. In the present invention, by arranging the glue discharging roller and the limiting ball, when the foaming material passes through, the limiting ball can be squeezed to form a gap between the limiting ball and the glue discharging hole. When there is no contact, the glue discharging hole is closed, thereby ensuring that the glue can be evenly distributed in a lattice shape on the surface of the foaming material, and the glue will not overflow too much and cause waste.

[0027] 2. In the present invention, by providing a driving bevel gear and a transmission bevel gear, multiple sets of scrapers can rotate simultaneously, and an extrusion spring is provided at the same time to make the scrapers fit the foam material, so that the glue on the surface of the foam material can be evenly applied, reducing the generation of bubbles during fitting. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the overall front view of a laminating machine for foam material production proposed in the present invention;

[0029] Figure 2 This is a schematic cross-sectional view of the top surface of a glue discharging roller of a laminating machine for producing foam materials proposed in the present invention;

[0030] Figure 3 This is an enlarged schematic diagram of the cross-section A of the top surface of the glue discharge roller of a laminating machine for producing foam materials proposed in the present invention;

[0031] Figure 4 This is a schematic diagram of the right side of the rotating shaft of a laminating machine for producing foam materials proposed in the present invention;

[0032] Figure 5 This is a schematic cross-sectional view of the right side of a limit seat of a laminating machine for foam material production proposed in the present invention.

[0033] Legend:

[0034] 1. Fixed base; 2. Conveyor; 3. Pressure roller; 4. Motor bracket; 5. Rotating motor; 6. Rotating shaft; 7. Fixed bracket; 8. Rotating disc; 9. Belt; 10. Passive disc; 11. Rotating shaft; 12. Glue discharging roller; 13. Glue discharging hole; 14. Sliding groove; 15. Limiting spring; 16. Sliding block; 17. Rectangular groove; 18. Limiting ball; 19. Driving bevel gear; 20. Transmission bevel gear; 21. Rotating bracket; 22. Connecting column; 23. Extrusion spring; 24. Limiting seat; 25. Prism block; 26. Scraper; 27. Support frame. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0036] Reference Figure 1-Figure 2 The utility model provides an embodiment: a laminating machine for the production of foaming materials, comprising a fixed base 1 for fixed connection, a conveyor 2 is arranged inside the fixed base 1, the conveyor 2 can transport the top foaming material to the right side of the conveyor 2, a pressure roller 3 is arranged at the right end of the fixed base 1, and the pressure roller 3 rotates to make the coating and the foaming material fit together, the front of the fixed base 1 is fixedly connected to a motor bracket 4 for fixed connection, the top surface of the motor bracket 4 is fixedly connected to a rotating motor 5 for providing rotational power, the back output shaft of the rotating motor 5 is fixedly connected to a rotating shaft 6, the rotating motor 5 is turned on, and the back output shaft of the rotating motor 5 will drive the rotating shaft 6 to rotate, the outer periphery of the rotating shaft 6 is fixedly connected to a fixed bracket 7 for fixed connection, the outer periphery of the rotating shaft 6 is fixedly connected to a scraper assembly, the scraper assembly is used to make the glue evenly distributed, the outer periphery of the rotating shaft 6 A transmission assembly is provided around the periphery, which is used to transmit the power of the rotating motor 5. The transmission assembly includes a rotating disc 8, which is fixedly connected to the outer periphery of the rotating shaft 6. When the rotating shaft 6 rotates, the rotating disc 8 will be driven to rotate. The outer periphery of the rotating disc 8 is connected to a passive disc 10 through a belt 9, and the rotational power of the rotating disc 8 is transmitted to the passive disc 10. The transmission assembly is fixedly connected to the rotating shaft 11, and the inner part of the passive disc 10 is fixedly connected to the outer periphery of the rotating shaft 11. The rotation of the passive disc 10 will drive the rotating shaft 11 to rotate. Four groups of fixed brackets 7 are provided, two groups of fixed brackets 7 are internally rotatably connected to the front and rear ends of the rotating shaft 6, and two groups of fixed brackets 7 are internally rotatably connected to the front and rear ends of the rotating shaft 11. The bottom of the fixed bracket 7 is fixedly connected to the top of the fixed base 1, supporting the rotating shaft 11 and the rotating shaft 6.

[0037] Reference Figure 2-Figure 3 , the outer periphery of the rotating shaft 11 is fixedly connected to the glue discharge roller 12, and the glue discharge roller 12 is provided with a glue discharge through hole 13. There are multiple groups of glue discharge through holes 13, which are evenly distributed on the outer periphery of the glue discharge roller 12. A sliding circular groove 14 is provided inside the glue discharge through hole 13. The inner side of the sliding circular groove 14 is elastically connected with a sliding circular block 16 through a limit spring 15. When the sliding circular block 16 is not under force, the limit spring 15 will push the sliding circular block 16 outward. One end of the limit spring 15 is fixedly connected to the inner side of the sliding circular groove 14, and the other end of the limit spring 15 is fixedly connected to the inner side of the sliding circular block 16. The outer periphery of the sliding circular block 16 is slidably connected to the inner side of the sliding circular groove 14, and the sliding circular groove 14 will limit the sliding circular block 16 The block 16 can only slide along the inner wall of the sliding circular groove 14. A rectangular groove 17 is provided on the outer circumference of the sliding circular block 16. There are four groups of rectangular grooves 17, which are evenly distributed on the outer circumference of the sliding circular block 16. The rectangular grooves 17 allow glue to pass through the sliding circular block 16. A limiting ball 18 is fixedly connected to the outer side of the sliding circular block 16. The outer circumference of the limiting ball 18 is slidably connected to the inside of the glue outlet hole 13. The outer diameter of the glue outlet hole 13 gradually becomes smaller, so that the limiting ball 18 cannot leave the glue outlet hole 13, and the limiting ball 18 can have a partial arc surface exposed outside the glue outlet hole 13. When the limiting ball 18 shrinks inwardly to the inside of the glue outlet hole 13, a gap will be generated between it and the glue outlet hole 13, so that glue can overflow from the gap.

[0038] Reference Figure 1 、 Figure 4 and Figure 5The scraper assembly includes a driving bevel gear 19, which is fixedly connected to the outer periphery of the rotating shaft 6. The rotation of the rotating shaft 6 can drive the driving bevel gear 19 to rotate. The bottom end of the driving bevel gear 19 is engaged with a transmission bevel gear 20. The transmission bevel gear 20 can transmit the rotation of the driving bevel gear 19 and change the rotation direction from vertical to horizontal. The top of the transmission bevel gear 20 is rotatably connected to a rotating bracket 21 that serves as a connecting support. The rotating bracket 21 is internally rotatably connected to the outer periphery of the rotating shaft 6. The bottom of the transmission bevel gear 20 is fixedly connected to a connecting column 22. The bottom of the connecting column 22 is fixedly connected to a prism block 25. The bottom end of the prism block 25 is elastically connected to the limit seat 24 through an extrusion spring 23. When the limit seat 24 is not under force, the extrusion spring 23 will The limit seat 24 is pushed downward, and one end of the extrusion spring 23 is fixedly connected to the bottom end of the prism block 25, and the other end of the extrusion spring 23 is fixedly connected to the inner wall of the bottom end of the limit seat 24. The prism block 25 is slidably connected to the inside of the limit seat 24, and the prism block 25 can slide up and down along the inner wall of the limit seat 24, while driving the limit seat 24 to rotate. A scraper 26 is fixedly connected to the bottom of the limit seat 24, and the bottom of the scraper 26 contacts the top of the conveyor 2. When the foaming material passes through, the scraper 26 can evenly spread the glue. The downward pressure provided by the extrusion spring 23 is weak, and can only make the scraper 26 and the foaming material fit together. The outer periphery of the connecting column 22 is rotatably connected to a support frame 27 that serves as a connecting support. The front and rear ends of the support frame 27 are fixedly connected to the inner side of the fixed bracket 7.

[0039] Working principle: When you want to evenly distribute the glue on the surface of the foam material, place the foam material on the conveyor 2, and the foam material is transported to the right by the conveyor 2. At this time, turn on the rotating motor 5, and the rotating motor 5 drives the rotating shaft 11 to rotate through the transmission assembly. The rotating shaft 11 drives the glue discharging roller 12 to rotate. The glue discharging roller 12 rotates, so that the limiting ball 18 contacts and squeezes the top surface of the foam material. At this time, the limiting ball 18 will squeeze the foam material toward the inside of the glue discharging hole 13 and squeeze the limiting spring 15. At this time, a certain gap is generated between the glue discharging hole 13 and the limiting ball 18, and the glue flows out from the inside of the glue discharging hole 13 to the surface of the foam material. When the foam material does not contact the limiting ball 18, the limiting spring 15 releases the compression, so that the limiting ball 18 blocks the glue discharging hole 13, so that the glue does not flow out, thereby ensuring that the surface of the foam material can be evenly distributed in a lattice shape with glue, and the glue will not overflow too much and cause waste. When the glue on the surface of the foaming material is to be evenly distributed, the rotating motor 5 is turned on, the rotating motor 5 will drive the rotating shaft 6 to rotate, the rotating shaft 6 will drive the driving bevel gear 19 to rotate, the driving bevel gear 19 will drive the transmission bevel gear 20 to rotate, the transmission bevel gear 20 will drive the connecting column 22 to rotate, the connecting column 22 will drive the scraper 26 to rotate through the prismatic block 25 and the limit seat 24, and at the same time the extrusion spring 23 will push the scraper 26 downward so that the scraper 26 is in close contact with the surface of the foaming material, thereby ensuring that the glue on the surface of the foaming material is evenly applied and bubbles are not easily generated during lamination.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A laminating machine for producing foam materials, comprising a fixed base (1), characterized in that: The front of the fixed base (1) is fixedly connected to a motor bracket (4), the top of the motor bracket (4) is fixedly connected to a rotating motor (5), the output shaft on the back of the rotating motor (5) is fixedly connected to a rotating shaft (6), the outer periphery of the rotating shaft (6) is fixedly connected to a fixed bracket (7), the outer periphery of the rotating shaft (6) is fixedly connected to a scraping assembly, the scraping assembly is used to evenly distribute the glue, the outer periphery of the rotating shaft (6) is provided with a transmission assembly, the transmission assembly is used to transmit the power of the rotating motor (5), the transmission A rotating shaft (11) is fixedly connected inside the component, and a glue discharge roller (12) is fixedly connected to the outer periphery of the rotating shaft (11). A glue discharge through hole (13) is provided inside the glue discharge through hole (13), and a sliding circular groove (14) is provided inside the sliding circular groove (14). A sliding circular block (16) is elastically connected to the inner side of the sliding circular groove (14) through a limit spring (15). A rectangular groove (17) is provided on the outer periphery of the sliding circular block (16), and a limit ball (18) is fixedly connected to the outer side of the sliding circular block (16).

2. A laminating machine for foam material production according to claim 1, characterized in that: The scraper assembly comprises a driving bevel gear (19), the interior of the driving bevel gear (19) is fixedly connected to the outer periphery of the rotating shaft (6), the bottom end of the driving bevel gear (19) is meshed with a transmission bevel gear (20), the top of the transmission bevel gear (20) is rotatably connected to a rotating bracket (21), the bottom of the transmission bevel gear (20) is fixedly connected to a connecting column (22), the bottom of the connecting column (22) is fixedly connected to a prism block (25), the bottom end of the prism block (25) is elastically connected to a limiting seat (24) through an extrusion spring (23), the bottom of the limiting seat (24) is fixedly connected to a scraper (26), and the outer periphery of the connecting column (22) is rotatably connected to a support frame (27).

3. The laminating machine for foam material production according to claim 1, characterized in that: A conveyor (2) is provided inside the fixed base (1), and a pressure roller (3) is provided at the right end of the fixed base (1).

4. The laminating machine for foam material production according to claim 1, characterized in that: The transmission assembly comprises a rotating disc (8), the interior of the rotating disc (8) is fixedly connected to the outer periphery of the rotating shaft (6), the outer periphery of the rotating disc (8) is connected to a passive disc (10) via a belt (9), and the interior of the passive disc (10) is fixedly connected to the outer periphery of the rotating shaft (11).

5. The laminating machine for foam material production according to claim 1, characterized in that: Four groups of the fixed brackets (7) are provided, two groups of the fixed brackets (7) are internally rotatably connected to the front and rear ends of the rotating shaft (6), two groups of the fixed brackets (7) are internally rotatably connected to the front and rear ends of the rotating shaft (11), and the bottom of the fixed brackets (7) is fixedly connected to the top of the fixed base (1).

6. The laminating machine for foam material production according to claim 1, characterized in that: One end of the limit spring (15) is fixedly connected to the inner side of the sliding circular groove (14), and the other end of the limit spring (15) is fixedly connected to the inner side of the sliding circular block (16). The outer periphery of the sliding circular block (16) is slidably connected to the inside of the sliding circular groove (14).

7. The laminating machine for foam material production according to claim 1, characterized in that: The outer periphery of the limiting ball (18) is slidably connected to the inside of the glue outlet through hole (13).

8. The laminating machine for foam material production according to claim 2, characterized in that: The rotating bracket (21) is internally rotatably connected to the outer periphery of the rotating shaft (6).

9. The laminating machine for foam material production according to claim 2, characterized in that: One end of the extrusion spring (23) is fixedly connected to the bottom end of the prism block (25), and the other end of the extrusion spring (23) is fixedly connected to the inner wall of the bottom end of the limit seat (24). The prism block (25) is slidably connected to the inside of the limit seat (24).

10. The laminating machine for foam material production according to claim 2, characterized in that: The bottom of the scraper (26) contacts the top of the conveyor (2), and the front and rear ends of the support frame (27) are fixedly connected to the inner side of the fixed bracket (7).