Double-track intelligent sorting and counting equipment

Abstract

The utility model relates to the technical field of sorting, in particular to double-track intelligent sorting and counting equipment which comprises a direct vibration feeding mechanism, a sorting mechanism and a visual inspection counting camera. The direct vibration feeding mechanism is arranged at the feeding end of the sorting mechanism, and the visual detection counting camera is arranged above the sorting mechanism. The elevator is installed in the feeding rack, a lower end opening of the elevator is formed in the storage bin, and the storage bin is fixed to the feeding rack. The first-stage direct vibration splitter plate is arranged at an outlet of the elevator; the first-stage direct vibration splitter plate is in electric control connection with a direct vibration controller, and the direct vibration controller is mounted on the feeding rack; the two straight vibration rails are both installed on the feeding rack and arranged at the discharging end of the first-stage straight vibration splitter plate. Automatic sorting of building block packaging products, food industry, medical supplies, hardware industry, daily products and other products is achieved, manpower is reduced, the production efficiency is improved, the problem of staff shortage is solved, and the efficiency of traditional equipment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sorting, in particular to a dual-track intelligent sorting and counting device. Background Art

[0002] Currently, traditional building block sorting, food processing, pharmaceuticals, and daily necessities often utilize a one-mold, multiple-product production method to save costs, relying on manual sorting. With the advancement of technology and the upgrading of automated equipment, the speed and quality of manual sorting have fallen far short of the speed and quality of machine production. Furthermore, long hours of labor lead to sorting errors, while labor costs are high and there is a shortage of workers. There is an urgent need for fully automatic, high-precision, intelligent sorting equipment to replace manual labor. Utility Model Content

[0003] The purpose of this utility model is to address the defects and shortcomings of the existing technology and provide a dual-track intelligent sorting and counting device to realize automatic sorting of products such as building block packaging products, food industry, medical supplies, hardware industry and daily products, reduce labor and improve production efficiency, solve the problem of personnel shortage, and improve the efficiency of traditional equipment.

[0004] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: it comprises a direct vibration feeding mechanism, a sorting mechanism and a visual detection and counting camera; the direct vibration feeding mechanism is arranged at the feeding end of the sorting mechanism, and the visual detection and counting camera is arranged above the sorting mechanism; the direct vibration feeding mechanism comprises:

[0005] An elevator is installed in the feeding frame, and the lower port of the elevator is arranged in the storage bin, and the storage bin is fixed on the feeding frame;

[0006] A first-stage direct vibration diverter plate, which is arranged at the outlet of the elevator; the first-stage direct vibration diverter plate is electrically connected to a direct vibration controller, which is installed on the feeding frame;

[0007] There are two straight vibration tracks, both of which are installed on the loading frame and are respectively set at the discharge end of the first-level straight vibration diverter plate;

[0008] The sorting mechanism comprises:

[0009] There are two backlight conveyor belts, which are installed on the left and right sides of the sorting machine frame respectively, and the feeding ends of the two backlight conveyor belts are respectively located below the discharging ends of the two vertical vibration tracks; the visual inspection and counting camera is installed between the two backlight conveyor belts using a bracket and suspended above the backlight conveyor belts; light sensors are installed on both sides of the feeding end of the backlight conveyor belt;

[0010] Blowing nozzle 1, there are two blowing nozzles, each of which is arranged between the two backlight conveyor belts, and the air outlet is arranged toward the outside of the backlight conveyor belt;

[0011] An air nozzle mounting plate is provided between two backlight conveyor belts, on which are mounted several air nozzles 2, each of which corresponds to each material distribution hopper. Several of the material distribution hoppers are installed on the left and right sides of the sorting rack, and a material distribution box is provided below each material distribution hopper;

[0012] A light source fixing plate is provided between the upper and lower surfaces of the backlight conveyor belt and is located below the visual detection counting camera. A light source plate is embedded in a groove on the light source fixing plate, and a diffusion plate is provided above the light source plate.

[0013] An electrical box is installed on the sorting machine frame, and the backlight conveyor belt, light sensor, air blowing nozzle 1 and air blowing nozzle 2 are all electrically connected to the electrical box.

[0014] Furthermore, a discharge valve is provided at the side wall opening of the storage bin, and a discharge hopper is provided below the discharge valve.

[0015] Furthermore, a discharging end of the straight vibration track is located at the outer side of the backlight conveyor belt and is provided with an anti-collision plate with a soft curtain, and the anti-collision plate with a soft curtain is fixed on the loading machine frame.

[0016] Furthermore, the first-level direct shock diverter plate comprises:

[0017] A counterweight vertical vibrator, wherein the counterweight vertical vibrator is mounted on the loading frame using a mounting plate;

[0018] The discharge plate is flat in the middle and has inclined structures on the left and right sides, and is fixed on the counterweight vertical vibrator;

[0019] The dividing plate is arranged in a downwardly inclined structure from the middle to the left and right sides; and width adjustment plates are adjustably installed on the left and right edges, and the two inclined plates of the dividing plate are respectively suspended above the left and right straight vibration tracks.

[0020] Furthermore, guardrails are provided on both sides above and below the backlight conveyor belt.

[0021] Furthermore, a guide bar is provided at the bottom of the belt surface of the backlight conveyor belt, and the guide bar and the guide groove on the conveying rollers at both ends of the backlight conveyor belt are movably guided, and a clearance groove is opened on the roller surface of the conveying roller.

[0022] Furthermore, an alarm is installed on the top of the mounting bracket of the visual detection counting camera, and the alarm is electrically connected to the electrical box.

[0023] Compared with the existing technology, the beneficial effects of the present invention are: the present invention provides a dual-track intelligent sorting and counting device, which realizes automatic sorting of products such as building block packaging products, food industry, medical supplies, hardware industry and daily products, reduces manpower and improves production efficiency, solves the problem of personnel shortage, and improves the efficiency of traditional equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural diagram of the present utility model.

[0025] Figure 2 yes Figure 1 Top view of .

[0026] Figure 3 yes Figure 1 Left view of .

[0027] Figure 4 It is a top view of the sorting mechanism in the utility model.

[0028] Figure 5 It is a side view of the sorting mechanism in the utility model.

[0029] Figure 6 yes Figure 4 Middle AA section view.

[0030] Figure 7 yes Figure 6 Enlarged view of part C in the middle.

[0031] Figure 8 yes Figure 4 Middle BB section view.

[0032] Figure 9 yes Figure 8 Enlarged view of part D in the middle.

[0033] Figure 10 It is a structural diagram of the vertical vibration feeding mechanism in the utility model.

[0034] Figure 11 It is a structural diagram of the first-level direct vibration diverter plate in the utility model.

[0035] Description of reference numerals:

[0036] Direct vibration feeding mechanism 1, feeding frame 1-1, storage bin 1-2, elevator 1-3, first-level direct vibration diverter plate 1-4, mounting plate 1-4-1, counterweight direct vibration device 1-4-2, discharge plate 1-4-3, distribution plate 1-4-4, width adjustment plate 1-4-5, direct vibration track 1-5, anti-collision plate with soft curtain 1-6, unloading valve 1-7, discharge hopper 1-8, direct vibration controller 1-9, sorting mechanism 2, backlight conveyor belt 2-1, distribution hopper 2-2, distribution box 2-3, electrical box 2-4, air blowing nozzle 2 2-5, air blowing nozzle 1 2-6, light sensor 2-7, air nozzle mounting plate 2-8, light source fixing plate 2-9, diffusion plate 2-10, guide bar 2-11, clearance slot 2-12, guardrail 2-13, sorting frame 2-14, visual inspection counting camera 3, alarm 4. DETAILED DESCRIPTION

[0037] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. The preferred embodiments in the description are only used as examples. All other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the present invention.

[0038] like Figures 1-11 As shown, this specific embodiment adopts the following technical solution: it includes a direct vibration feeding mechanism 1, a sorting mechanism 2 and a visual detection and counting camera 3; the direct vibration feeding mechanism 1 is arranged at the feeding end of the sorting mechanism 2, and the visual detection and counting camera 3 is arranged above the sorting mechanism 2; the direct vibration feeding mechanism 1 includes:

[0039] Elevator 1-3, which is a belt or chain elevator, is installed in the feeding frame 1-1, and the lower port of the elevator 1-3 is set in the storage bin 1-2, the storage bin 1-2 is fixed on the feeding frame 1-1, and the side wall opening of the storage bin 1-2 is provided with a discharge valve 1-7, and a discharge hopper 1-8 is provided below the discharge valve 1-7. By opening the discharge valve 1-7, the product in the storage bin 1-2 is discharged to facilitate material replacement;

[0040] A first-level direct vibration diverter plate 1-4 is provided at the outlet of the elevator 1-3; the first-level direct vibration diverter plate 1-4 is electrically connected to a direct vibration controller 1-9, which is installed on the loading rack 1-1; the first-level direct vibration diverter plate 1-4 comprises:

[0041] The counterweight vertical vibrator 1-4-2 is mounted on the loading rack 1-2 using a mounting plate 1-4-1;

[0042] The discharge plate 1-4-3 is flat in the middle and inclined on both sides, and the discharge plate 1-4-3 is fixed on the counterweight vertical vibrator 1-4-2;

[0043] The material dividing plate 1-4-4 is arranged in a downwardly inclined structure from the middle to the left and right sides; and the left and right edges are adjustable with width adjustment plates 1-4-5, which can be adjusted according to the size of the product. The two inclined plates of the material dividing plate 1-4-4 are respectively suspended above the left and right two straight vibration tracks 1-5;

[0044] There are two straight vibration tracks 1-5, both of which are installed on the feeding frame 1-1 and are respectively arranged at the discharge end of the first-level straight vibration diverter plate 1-4. The discharge end of the straight vibration track 1-5 is located at the outer side of the backlight conveyor belt 2-1 and is provided with a soft curtain anti-collision plate 1-6, and the soft curtain anti-collision plate 1-6 is fixed on the feeding frame 1-1. The soft curtain anti-collision plate 1-6 is to prevent the air nozzle 2-6 from blowing the product out of the backlight conveyor belt 2-1 or being damaged;

[0045] The sorting mechanism 2 comprises:

[0046] Backlight conveyor belt 2-1, there are two backlight conveyor belts 2-1, which are respectively installed on the left and right sides of the sorting rack 2-14, and the feeding ends of the two backlight conveyor belts 2-1 are respectively located below the discharge ends of the two straight vibration tracks 1-5; the visual detection and counting camera 3 is installed between the two backlight conveyor belts 2-1 using a mounting bracket and suspended above the backlight conveyor belt 2-1; an alarm 4 is installed on the top of the mounting bracket of the visual detection and counting camera 3; light sensors 2-7 are installed on both sides of the feeding end of the backlight conveyor belt 2-1; guardrails are set on both sides of the top of the backlight conveyor belt 2-1 2-13, the guardrail 2-13 is fixed to the profile frame on the left and right sides of the backlight conveyor belt 2-1 by means of a mounting frame. The setting of the guardrail 2-13 plays a role in preventing the product position from deviating. The belt surface of the backlight conveyor belt 2-1 adopts a white head light belt. A guide bar 2-11 is provided at the bottom of the belt surface of the backlight conveyor belt 2-1. The guide bar 2-11 and the guide groove on the conveying roller at both ends of the backlight conveyor belt 2-1 are movably guided to prevent the belt surface of the backlight conveyor belt 2-1 from deviating. A clearance groove 2-12 is provided on the roller surface of the conveying roller to prevent the conveying roller from rubbing against the white head light belt and causing misjudgment of visual inspection.

[0047] Blowing nozzle 1 2-6, there are two blowing nozzles 2-6, each of which is provided with a control valve, and the two blowing nozzles 2-6 are respectively arranged between the two backlight conveyor belts 2-1, and the air outlet is arranged toward the outside of the backlight conveyor belt 2-1;

[0048] An air nozzle mounting plate 2-8 is provided between the two backlight conveyor belts 2-1, on which are mounted several air blowing nozzles 2-5, each of which is provided with a control valve, and each of which is provided corresponding to each sub-hopper 2-2. Several of the sub-hoppers 2-2 are installed on the left and right sides of the sorting rack 2-14, and a sub-hopper box 2-3 is provided below each sub-hopper 2-2. The inner and outer walls of the sub-hopper 2-2 are wrapped with soft curtains to prevent the products from being damaged or scratched during the air blowing sorting, thereby protecting the products.

[0049] A light source fixing plate 2-9 is provided between the upper and lower surfaces of the backlight conveyor belt 2-1 and below the visual detection counting camera 3. A light source plate is embedded in the groove on the light source fixing plate 2-9. A diffusion plate 2-10 is provided above the light source plate to ensure uniformity of light.

[0050] The electrical box 2-4 is installed on the sorting rack 2-14. The backlight conveyor belt 2-1, the light sensor 2-7, the control valve on the air blowing nozzle 1 2-6, the control valve on the air blowing nozzle 2-5 and the alarm 4 are all electrically connected to the electrical box 2-4, wherein the air blowing nozzle 1 2-6 and the air blowing nozzle 2 2-5 are both connected to the air source.

[0051] When using the utility model, the product is poured into the storage bin 1-2, the elevator 1-3 is started, the product in the storage bin 1-2 is lifted up and dropped onto the first-level direct vibration diverter plate 1-4, and under the vibration action of the counterweight direct vibration device 1-4-2 in the first-level direct vibration diverter plate 1-4, the product falls from the discharge plate 1-4-3 onto the dividing plate 1-4-4, and then is divided to the left and right sides by the dividing plate 1-4-4 and falls onto the left and right two direct vibration tracks 1-5, and falls from the direct vibration track 1-5 onto the backlight conveyor belt 2-1, and at the feeding end of the backlight conveyor belt 2-1, the light sensor 2 -7 uses the time difference to detect the gap between two products. If the distance between the two products is too close, the air blowing nozzle 2-6 corresponding to the rear product will blow the rear product out and remove it, and it will fall back into the storage bin 1-2. The remaining products are transported by the backlight conveyor belt 2-1, illuminated by the light source board in the light source fixing plate 2-9, and visually inspected and counted by the visual inspection and counting camera 3 above. They are then transported to the position of the distribution hopper 2-2, and the air blowing nozzle 2-5 will blow the products into the corresponding distribution hopper 2-2, and drop them into the distribution box 2-3.

[0052] Compared with the existing technology, the beneficial effects of the present invention are: the present invention provides a dual-track intelligent sorting and counting device, which realizes automatic sorting of products such as building block packaging products, food industry, medical supplies, hardware industry and daily products, reduces manpower and improves production efficiency, solves the problem of personnel shortage, and improves the efficiency of traditional equipment.

[0053] For those skilled in the art, they can modify the technical solutions described in the aforementioned embodiments and make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. A dual-track intelligent sorting and counting device, characterized by: It comprises a direct vibration feeding mechanism (1), a sorting mechanism (2) and a visual detection and counting camera (3); the direct vibration feeding mechanism (1) is arranged at the feeding end of the sorting mechanism (2), and the visual detection and counting camera (3) is arranged above the sorting mechanism (2); the direct vibration feeding mechanism (1) comprises: An elevator (1-3), wherein the elevator (1-3) is installed in a feeding frame (1-1), and a lower port of the elevator (1-3) is arranged in a storage bin (1-2), and the storage bin (1-2) is fixed on the feeding frame (1-1); A first-stage direct vibration diverter plate (1-4), the first-stage direct vibration diverter plate (1-4) is arranged at the outlet position of the elevator (1-3); the first-stage direct vibration diverter plate (1-4) is electrically connected to a direct vibration controller (1-9), and the direct vibration controller (1-9) is installed on the feeding frame (1-1); Two straight vibration tracks (1-5) are installed on the loading frame (1-1) and are respectively arranged at the discharge end of the first-level straight vibration diverter plate (1-4); The sorting mechanism (2) comprises: Backlight conveyor belts (2-1), there are two backlight conveyor belts (2-1), which are respectively installed on the left and right sides of the sorting machine frame (2-14), and the feeding ends of the two backlight conveyor belts (2-1) are respectively located below the discharging ends of the two straight vibration tracks (1-5); the visual detection counting camera (3) is installed between the two backlight conveyor belts (2-1) by using a bracket, and is suspended above the backlight conveyor belts (2-1); light sensors (2-7) are installed on both the left and right sides of the feeding end of the backlight conveyor belt (2-1); An air blowing nozzle (2-6), wherein the number of the air blowing nozzles (2-6) is two and they are respectively arranged between the two backlight conveyor belts (2-1), and the air outlets are arranged toward the outside of the backlight conveyor belts (2-1); An air nozzle mounting plate (2-8), the air nozzle mounting plate (2-8) being arranged between two backlight conveyor belts (2-1), and having a plurality of air blowing nozzles (2-5) mounted thereon, each air blowing nozzle (2-5) being arranged corresponding to each material distribution hopper (2-2), the plurality of material distribution hoppers (2-2) being mounted on the left and right sides of a sorting machine frame (2-14), and a material distribution box (2-3) being arranged below each material distribution hopper (2-2); A light source fixing plate (2-9) is arranged between the upper and lower belt surfaces of the backlight conveyor belt (2-1) and is located below the visual detection counting camera (3); a light source plate is embedded in a groove on the light source fixing plate (2-9), and a diffusion plate (2-10) is provided above the light source plate; An electric box (2-4) is installed on a sorting machine frame (2-14); the backlight conveyor belt (2-1), the light sensor (2-7), the first air blowing nozzle (2-6), and the second air blowing nozzle (2-5) are all electrically connected to the electric box (2-4).

2. The dual-track intelligent sorting and counting device according to claim 1, characterized in that: A discharge valve (1-7) is provided at the side wall opening of the storage bin (1-2), and a discharge hopper (1-8) is provided below the discharge valve (1-7).

3. The dual-track intelligent sorting and counting device according to claim 2, characterized in that: The discharge end of the straight vibration track (1-5) is located outside the backlight conveyor belt (2-1) and is provided with a soft curtain anti-collision plate (1-6), and the soft curtain anti-collision plate (1-6) is fixed on the loading machine frame (1-1).

4. The dual-track intelligent sorting and counting device according to claim 3, characterized in that: The first-level direct shock diverter plate (1-4) comprises: A counterweight vertical vibrator (1-4-2), wherein the counterweight vertical vibrator (1-4-2) is mounted on the loading machine frame (1-1) using a mounting plate (1-4-1); A discharge plate (1-4-3), wherein the discharge plate (1-4-3) is flat in the middle and has inclined structures on both sides, and the discharge plate (1-4-3) is fixed on the counterweight vertical vibrator (1-4-2); The material dividing plate (1-4-4) is arranged in a downwardly inclined structure from the middle to the left and right sides; and width adjustment plates (1-4-5) are adjustably installed on the left and right edges. The two inclined plates of the material dividing plate (1-4-4) are respectively suspended above the left and right straight vibration tracks (1-5).

5. The dual-track intelligent sorting and counting device according to claim 4, characterized in that: Guardrails (2-13) are provided on both the left and right sides above the backlight conveyor belt (2-1).

6. The dual-track intelligent sorting and counting device according to claim 5, characterized in that: A guide bar (2-11) is provided at the bottom of the backlight conveyor belt (2-1), the guide bar (2-11) and the guide grooves on the conveying rollers at both ends of the backlight conveyor belt (2-1) are movably guided, and a clearance groove (2-12) is provided on the roller surface of the conveying roller.

7. The dual-track intelligent sorting and counting device according to claim 6, characterized in that: An alarm (4) is installed on the top of the mounting bracket of the visual detection counting camera (3), and the alarm (4) is electrically connected to the electric box (2-4).

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