Wind power casting surface cleaning device

By designing a surface cleaning device for wind electric castings, using a motor-driven connection roller rotation and knocking mechanism to vibrate the cleaning roller, the debris on the surface of wind electric castings is automatically removed, solving the high cost problems caused by manual cleaning and improving cleaning efficiency.

CN223197576UActive Publication Date: 2025-08-08INNER MONGOLIA LONGMA CASTING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422340432.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-08
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the prior art, the cleaning of wind castings mainly relies on manual operations, resulting in high labor costs and low efficiency.

Method used

A wind-electric casting surface cleaning device is designed, including a cleaning mechanism and a knocking mechanism, which rotates and drives the bearing roller through the motor drives the connecting roller, moves the slide plate and the cleaning roller by using friction, and combines the knocking mechanism to vibrate the cleaning roller, and automatically removes debris from the surface of the workpiece.

Benefits of technology

It realizes automatic and efficient removal of debris from the surface of wind turbines without manual cleaning, reducing labor costs and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223197576U_ABST
    Figure CN223197576U_ABST
Patent Text Reader

Abstract

The utility model provides a wind power casting surface cleaning device, and belongs to the technical field of wind power casting cleaning. The wind power casting surface cleaning device comprises a base, two supporting plates are fixedly installed on the top of the base, a cleaning mechanism comprises a sliding groove, a sliding plate, a sliding block and a cleaning roller, the sliding groove is formed in the top of the base, the sliding plate is slidably arranged in the sliding groove in a sleeved mode, and the sliding block is fixedly installed on the top of the sliding plate. By arranging the cleaning mechanism, the workpiece is placed between the two bearing rollers, the bottom of the workpiece makes contact with the cleaning roller, the motor is started, one connecting roller drives the bearing rollers to rotate, the other bearing roller rotates together through friction force between the workpiece and the other bearing roller, and the sliding plate is moved; and the sliding plate drives the sliding block and the cleaning roller to move, through rolling friction of the cleaning roller and the workpiece, chippings on the surface of the workpiece are cleaned, and manual operation is not needed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of wind power casting cleaning, in particular to a wind power casting surface cleaning device. Background Art

[0002] Wind power castings are key components used in wind power generation equipment. Raw materials such as pig iron and scrap steel are put into a furnace for smelting according to a certain formula. At the same time, alloy elements are added according to product requirements, and they are cast into the required part shape. Among wind power castings, there are some workpieces with circular cross-sections, such as bearing seats and hubs.

[0003] During the production process of workpieces, they need to be treated with anti-corrosion. Before anti-corrosion, their surfaces need to be cleaned to remove debris remaining in the previous process. In the existing technology, this is usually done manually. However, wind power castings are large in size, and this method consumes too much labor cost. Utility Model Content

[0004] In order to make up for the above deficiencies, the present invention provides a wind power casting surface cleaning device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a wind power casting surface cleaning device, comprising a base, the top of which is fixedly mounted with two support plates.

[0007] A cleaning mechanism, the cleaning mechanism comprising:

[0008] A chute, the chute being provided on the top of the base;

[0009] A slide plate, wherein the slide plate is slidably sleeved inside the slide groove;

[0010] A slider, the slider being fixedly mounted on the top of the slide;

[0011] A cleaning roller, the cleaning roller being rotatably mounted on the top of the slider;

[0012] Two connecting rollers are rotatably mounted between the two support plates, and a bearing roller is fixedly sleeved on the surface of the connecting roller, and the cleaning roller is located below the bearing roller;

[0013] The knocking mechanism is arranged between the two support plates and is used for knocking the slider.

[0014] In a preferred embodiment, the striking mechanism includes:

[0015] A rotating rod, the rotating rod being rotatably mounted between the two support plates;

[0016] A striking shell, wherein the striking shell is fixedly sleeved on the surface of the rotating rod;

[0017] The beating leaves are provided with two, and the two beating leaves are symmetrically mounted on the front and rear sides of the beating shell.

[0018] In a preferred solution, a screw rod is rotatably installed between the two support plates, the right side of the screw rod passes through the right side of one of the support plates, a first gear is fixedly installed on the right side of the screw rod, and the screw rod is sleeved inside the slider and threadedly connected to the slider.

[0019] In a preferred solution, a residual gear is fixedly mounted on the right side of one of the connecting rollers, and the residual gear is meshed and connected with the first gear.

[0020] In a preferred solution, a second gear is rotatably mounted on the right side of another connecting roller, a third gear is rotatably mounted on the right side of one of the supporting plates, and the second gear is meshed with the third gear.

[0021] In a preferred solution, a connecting shaft is fixedly mounted on the left side of the third gear, and an eccentric wheel is fixedly mounted on the left side of the connecting shaft.

[0022] In a preferred solution, a torsion spring is installed between the knocking shell and the support plate, and one of the knocking leaves is in contact with the slider.

[0023] In a preferred solution, a motor is fixedly mounted on the left side of one of the support plates, and an output end of the motor is fixedly connected to the left side of one of the connecting rollers.

[0024] The utility model provides a wind power casting surface cleaning device, the beneficial effects of which include:

[0025] 1. By setting up a cleaning mechanism, the workpiece is placed between two carrying rollers so that the bottom of the workpiece contacts the cleaning rollers. The motor is started so that one of the connecting rollers drives the carrying roller to rotate. The friction between the workpiece and the other carrying roller causes the other carrying roller to rotate together. The slide is moved so that the slide drives the slider and the cleaning roller to move. The rolling friction between the cleaning roller and the workpiece cleans the debris on the surface of the workpiece without manual operation.

[0026] 2. By setting up a knocking mechanism, the rotating rod is made to rotate back and forth, thereby causing the rotating rod to drive the knocking shell to rotate back and forth. Since knocking leaves are fixedly installed on both sides of the knocking shell, and one of the knocking leaves is in contact with the slider, the knocking leaves knock on the slider, thereby causing the cleaning roller on the slider to vibrate, so that the debris on the cleaning roller falls onto the base, preventing the cleaning roller from being contaminated with too much debris, resulting in poor cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure provided by the embodiment of the utility model;

[0029] Figure 2 A schematic diagram of the right-side mechanism is provided for an embodiment of the present utility model;

[0030] Figure 3 A partial cross-sectional view of a connecting roller is provided for an embodiment of the present utility model;

[0031] Figure 4 Provided for the implementation of the utility model Figure 3 A partial enlarged view of point A in the middle.

[0032] In the figure: 1. Base; 2. Support plate; 3. Slide; 4. Slide plate; 5. Slider; 6. Cleaning roller; 7. Connecting roller; 8. Carrying roller; 9. Rotating rod; 10. Beating shell; 11. Beating blade; 12. Screw; 13. First gear; 14. Residual gear; 15. Second gear; 16. Third gear; 17. Connecting shaft; 18. Eccentric wheel; 19. Torsion spring; 20. Motor. DETAILED DESCRIPTION

[0033] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figure 1-4The utility model provides a technical solution: a wind power casting surface cleaning device, including a base 1, two support plates 2 are fixedly installed on the top of the base 1, a cleaning mechanism includes a chute 3, a slide plate 4, a slider 5 and a cleaning roller 6, the chute 3 is opened on the top of the base 1, the slide plate 4 is slidingly sleeved inside the chute 3, the slider 5 is fixedly installed on the top of the slider 4, and the cleaning roller 6 is rotatably installed on the top of the slider 5; two connecting rollers 7 are rotatably installed between the two support plates 2, and the surface of the connecting roller 7 is fixedly sleeved with a bearing roller 8, and the cleaning roller 6 is located below the bearing roller 8, and a knocking mechanism is arranged between the two support plates 2 for knocking the slider 5, one of which A motor 20 is fixedly installed on the left side of the support plate 2, and the output end of the motor 20 is fixedly connected to the left side of one of the connecting rollers 7. By setting a cleaning mechanism, the workpiece is placed between the two carrying rollers 8 so that the bottom of the workpiece contacts the cleaning roller 6. The motor 20 is started to drive one of the connecting rollers 7 to rotate, so that one of the connecting rollers 7 drives the carrying roller 8 to rotate. The friction between the workpiece and the other carrying roller 8 causes the other carrying roller 8 to rotate together, and the slide plate 4 is moved, so that the slide plate 4 drives the slider 5 and the cleaning roller 6 to move. The debris on the surface of the workpiece is cleaned by the rolling friction between the cleaning roller 6 and the workpiece, without manual operation.

[0035] Reference Figure 1-4 The beating mechanism includes a rotating rod 9, a beating shell 10 and a beating leaf 11. The rotating rod 9 is rotatably installed between the two support plates 2, and the beating shell 10 is fixedly sleeved on the surface of the rotating rod 9. There are two beating leaves 11, which are symmetrically installed on the front and rear sides of the beating shell 10. By setting the beating mechanism, the rotating rod 9 is rotated back and forth, so that the rotating rod 9 drives the beating shell 10 to rotate back and forth. Since the beating leaves 11 are fixedly installed on both sides of the beating shell 10, and one of the beating leaves 11 is in contact with the slider 5, the beating leaves 11 beat the slider 5, thereby causing the cleaning roller 6 on the slider 5 to vibrate, so that the debris contaminated on the cleaning roller 6 falls onto the base 1, preventing the cleaning roller 6 from being contaminated with too much debris, resulting in a poor cleaning effect.

[0036] Reference Figure 1-4The first gear 13 is engaged with the first gear 13 and the second gear 14 is engaged with the first gear 13.

[0037] Reference Figure 1-4 , the right side of the other connecting roller 7 is rotatably installed with a second gear 15, and the right side of one of the support plates 2 is rotatably installed with a third gear 16, the second gear 15 and the third gear 16 are meshed and connected, and a connecting shaft 17 is fixedly installed on the left side of the third gear 16, and an eccentric wheel 18 is fixedly installed on the left side of the connecting shaft 17. A torsion spring 19 is installed between the knocking shell 10 and the support plate 2, and one of the knocking leaves 11 is in contact with the slider 5. By setting the eccentric wheel 18, when the other connecting shaft 17 rotates through the friction of the workpiece, it drives the second gear 15 to rotate, and through the meshing of the second gear 15 and the third gear 16 The connection is closed, driving the third gear 16 to rotate, thereby driving the connecting shaft 17 and the eccentric wheel 18 to rotate. Since the eccentric wheel 18 is eccentrically arranged relative to the connecting shaft 17, the eccentric wheel 18 intermittently squeezes one of the knocking leaves 11. At the same time, since the rotating rod 9 and the support plate 2 are both provided with connecting blocks, a torsion spring 19 is provided between the rotating rod 9 and the support plate 2 through the connecting block, so that the torsion spring 19 accumulates elastic potential energy until the eccentric wheel 18 is separated from the knocking leaf 11. The rebound force of the torsion spring 19 causes the knocking shell 10 to drive the other knocking leaf 11 back to its original position and knock the slider 5.

[0038] Specifically, the working process or working principle of the wind power casting surface cleaning device is as follows: when in use, the workpiece is placed between the two carrying rollers 8 so that the bottom of the workpiece contacts the cleaning roller 6, and the motor 20 is started to drive one of the connecting rollers 7 to rotate so that one of the connecting rollers 7 drives the carrying roller 8 to rotate, and drives the residual gear 14 to rotate. Through the meshing connection between the residual gear 14 and the first gear 13, the first gear 13 rotates intermittently, thereby driving the screw rod 12 to rotate intermittently. Due to the threaded connection between the screw rod 12 and the slider 5, and the cooperation between the slide 3 and the slide 4, the screw rod 12 drives the slider 5 to move intermittently, and through the cleaning roller 6 and the workpiece Rolling friction cleans the debris on the surface of the workpiece. When the other connecting shaft 17 rotates due to the friction of the workpiece, it drives the second gear 15 to rotate. Through the meshing connection between the second gear 15 and the third gear 16, it drives the third gear 16 to rotate, thereby driving the connecting shaft 17 and the eccentric wheel 18 to rotate. Since the eccentric wheel 18 is eccentrically arranged relative to the connecting shaft 17, the eccentric wheel 18 intermittently squeezes one of the knocking leaves 11, and at the same time, the torsion spring 19 accumulates elastic potential energy until the eccentric wheel 18 is separated from the knocking leaf 11. The rebound force of the torsion spring 19 causes the knocking shell 10 to drive the other knocking leaf 11 back to its original position and knock the slider 5.

Claims

1. A wind power casting surface cleaning device, comprising a base (1), two support plates (2) fixedly mounted on the top of the base (1), characterized in that: A cleaning mechanism, the cleaning mechanism comprising: A chute (3), wherein the chute (3) is provided on the top of the base (1); A slide plate (4), wherein the slide plate (4) is slidably sleeved inside the slide groove (3); A slider (5), wherein the slider (5) is fixedly mounted on the top of the slide plate (4); A cleaning roller (6) is rotatably mounted on the top of the slider (5); Two connecting rollers (7) are rotatably mounted between the two support plates (2); a bearing roller (8) is fixedly sleeved on the surface of the connecting roller (7); and the cleaning roller (6) is located below the bearing roller (8); A knocking mechanism is provided between two support plates (2) and is used for knocking the slider (5).

2. A wind power casting surface cleaning device according to claim 1, characterized in that: The knocking mechanism includes: A rotating rod (9), wherein the rotating rod (9) is rotatably mounted between the two support plates (2); A knocking shell (10), wherein the knocking shell (10) is fixedly sleeved on the surface of the rotating rod (9); The beating leaves (11) are provided with two beating leaves (11), and the two beating leaves (11) are symmetrically installed on the front and rear sides of the beating shell (10).

3. A wind power casting surface cleaning device according to claim 1, characterized in that: A screw rod (12) is rotatably installed between the two support plates (2), the right side of the screw rod (12) passes through the right side of one of the support plates (2), a first gear (13) is fixedly installed on the right side of the screw rod (12), and the screw rod (12) is sleeved inside the slider (5) and is threadedly connected to the slider (5).

4. A wind power casting surface cleaning device according to claim 3, characterized in that: A residual gear (14) is fixedly mounted on the right side of one of the connecting rollers (7), and the residual gear (14) is meshedly connected with the first gear (13).

5. The wind power casting surface cleaning device according to claim 1, characterized in that: A second gear (15) is rotatably mounted on the right side of the other connecting roller (7), and a third gear (16) is rotatably mounted on the right side of one of the supporting plates (2), and the second gear (15) and the third gear (16) are meshed and connected.

6. A wind power casting surface cleaning device according to claim 5, characterized in that: A connecting shaft (17) is fixedly mounted on the left side of the third gear (16), and an eccentric wheel (18) is fixedly mounted on the left side of the connecting shaft (17).

7. The wind power casting surface cleaning device according to claim 2, characterized in that: A torsion spring (19) is installed between the knocking shell (10) and the support plate (2), and one of the knocking leaves (11) is in contact with the slider (5).

8. The wind power casting surface cleaning device according to claim 1, characterized in that: A motor (20) is fixedly mounted on the left side of one of the support plates (2), and an output end of the motor (20) is fixedly connected to the left side of one of the connecting rollers (7).