Perforating device for steel grating production

By introducing positioning and punching mechanisms and buffers into the steel grating drilling device, the precise positioning and noise pollution problems of the existing devices are solved, and efficient and low-noise steel grating production is achieved.

CN223198102UActive Publication Date: 2025-08-08JIANGSU SUJIANG METAL STRUCTURAL PARTS CO LTD
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Patent Information

Application Number
CN202422478042.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-08
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing steel grating drilling devices are difficult to achieve precise positioning, have low production efficiency, and vibrations during the drilling process lead to noise pollution, affecting the working environment.

Method used

A drilling device for steel grating production including a positioning drilling mechanism and a buffer member is designed. The drilling screw is driven by a motor to achieve accurate positioning of the drill bit, and buffer members are provided on both sides of the drill bit to reduce vibration and noise, and the clamping mechanism and storage mechanism are used to improve the degree of automation.

Benefits of technology

Accurate drilling of steel gratings is achieved, noise pollution is reduced, production efficiency is improved, labor costs are reduced, and automation is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of steel grating production equipment, and particularly relates to a punching device for steel grating production, which comprises a workbench, support legs are fixedly connected to four corners of the bottom of the workbench, and a positioning punching mechanism is arranged on one side of the top of the workbench. Four clamping mechanisms which are symmetrically distributed are arranged on the upper end face of the workbench, a control table is arranged on one side of the positioning and punching mechanism, and a storage mechanism is arranged on the rear side of the workbench. The driving lead screw at the output end can be driven by the electric main shaft of the motor, so that the positioning block on the driving lead screw can achieve lifting positioning sliding, and meanwhile the sliding rail fixedly connected with one side of the positioning block can achieve punching positioning on a drill bit at the bottom under the action of the sliding block. And meanwhile, buffer pieces are arranged on the two sides of the drill bit, in the drilling process of the drill bit, the steel grating is vibrated from the upper portion, so that a top block at the top of a limiting rod can upwards compress a compression spring, noise pollution is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel grating production equipment, and particularly relates to a punching device for steel grating production. Background Art

[0002] Steel grating is an open steel structure that is made of load-bearing flat steel and cross bars that are orthogonally combined at a certain distance and fixed by welding or pressing. The cross bars are generally made of twisted square steel, but round steel or flat steel can also be used. The materials are divided into carbon steel and stainless steel. Steel grating has a wide range of uses and is mainly used in load-bearing areas.

[0003] The production process of steel grating requires punching equipment to punch holes in the steel grating. Existing punching devices often have difficulty achieving precise positioning, resulting in low production efficiency. In addition, vibration occurs during the punching process, and it is difficult to eliminate the vibration source, causing noise pollution and affecting the working environment. In view of this, we propose a new punching device for steel grating production to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a punching device for steel grating production. In order to achieve the above-mentioned purpose of precise positioning during punching and reducing noise pollution, it solves the problem that the existing punching devices are often difficult to achieve precise positioning, have low production efficiency, and cause vibration during the punching process. It is difficult to eliminate the vibration source, causing noise pollution and affecting the working environment.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a punching device for steel grating production, comprising a workbench, legs fixedly connected to the four corners of the bottom of the workbench, a positioning punching mechanism provided on one side of the top of the workbench, four symmetrically distributed clamping mechanisms provided on the upper end surface of the workbench, a console provided on one side of the positioning punching mechanism, and a storage mechanism provided on the rear side of the workbench;

[0006] The positioning and punching mechanism includes a mounting frame, a motor, a driving screw, a bearing ring, a positioning block, a slide rail, a slider, a drill bit and a buffer. The top side of the workbench is fixedly connected to the mounting frame, and a motor is provided at the bottom of the inner cavity of the mounting frame. The output shaft of the motor is rotatably connected to the driving screw. The outer sliding sleeve of the driving screw is provided with a positioning block. The top of the driving screw is rotatably connected to the bearing ring, and the bearing ring is connected to the inner wall of the mounting frame. The outer end face of the positioning block is fixedly connected to the slide rail, and the outer wall of the slide rail is slidably provided with a slider. Buffers are provided on both sides of the bottom of the slider, and a drill bit is provided at the middle position of the bottom of the slider.

[0007] Furthermore, the buffer component includes a buffer tube, a compression spring, a top block, a sleeve, a limit rod and a rubber pad. Two buffer tubes are provided at the bottom of the slider. The inner cavity of the buffer tube is provided with a compression spring. The bottom of the buffer tube is provided with a sleeve. The inner sleeve of the sleeve is provided with a limit rod. The top of the limit rod passes through the sleeve and is provided in the inner cavity of the buffer tube. The top of the limit rod is connected to the top block, which is in active contact with the compression spring. The bottom of the limit rod is fixedly connected to the rubber pad.

[0008] Furthermore, the clamping mechanism includes a cylinder, a push rod and a clamping block. The output end of the cylinder is connected to the push rod, and the top of the push rod is fixedly connected to the clamping block. Four cylinders are arranged and installed on both sides symmetrical to the storage mechanism.

[0009] Furthermore, the storage mechanism includes a conveyor belt, a blanking plate and a containing frame. A conveyor belt is provided at the middle position of the upper end surface of the workbench, a blanking plate is provided below the rear side of the conveyor belt, and a containing frame is provided below the blanking plate.

[0010] Furthermore, the output end of the console is connected to the input end of the conveyor belt, and the input end of the console is connected to the input end of the motor.

[0011] Furthermore, a receiving chamber is provided on one side of the installation frame, and the motor is arranged at the bottom of the receiving chamber.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model sets up a positioning and punching mechanism, which can further drive the driving screw at the output end under the drive of the motor spindle, so that the positioning block on the driving screw can be lifted, positioned and slid. At the same time, the slide rail fixedly connected to one side of the positioning block can realize drilling positioning for the drill bit at the bottom under the action of the slider. At the same time, the buffer parts set on both sides of the drill bit will buffer the reaction force upward through the limit rod and rubber pad when the steel grating is subjected to vibration drilling from above during the drilling process, so that the top block on the top of the limit rod can compress the compression spring upward, further reducing noise pollution and greatly improving production efficiency.

[0014] 2. The utility model can clamp the steel grating by using the clamping mechanism in conjunction with the storage mechanism, which facilitates transportation, greatly improves the degree of automation, reduces labor costs, and meets the needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the positioning punching mechanism of the utility model;

[0018] Figure 3 This is a structural analysis diagram of the buffer component of the present utility model;

[0019] Figure 4 This is another view of the overall structure of the utility model.

[0020] In the figure: 1. workbench; 2. support legs; 3. storage mechanism; 301. conveyor belt; 302. blanking plate; 303. holding frame; 4. control console; 5. positioning and punching mechanism; 501. mounting frame; 502. motor; 503. driving screw; 504. bearing ring; 505. accommodating chamber; 506. positioning block; 507. slide rail; 508. slider; 510. buffer cylinder; 511. drill bit; 512. compression spring; 513. ejector block; 514. sleeve; 515. limit rod; 516. rubber pad; 6. clamping mechanism; 601. cylinder; 602. push rod; 603. clamping block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figures 1 to 4 The utility model provides a technical solution: a punching device for steel grating production, comprising a workbench 1, with legs 2 fixedly connected to the four corners of the bottom of the workbench 1, a positioning punching mechanism 5 provided on one side of the top of the workbench 1, four symmetrically distributed clamping mechanisms 6 provided on the upper end surface of the workbench 1, a console 4 provided on one side of the positioning punching mechanism 5, and a storage mechanism 3 provided on the rear side of the workbench 1;

[0023] The positioning and punching mechanism 5 includes a mounting frame 501, a motor 502, a driving screw 503, a bearing ring 504, a positioning block 506, a slide rail 507, a slider 508, a drill bit 511 and a buffer. The top side of the workbench 1 is fixedly connected to the mounting frame 501, and the bottom of the inner cavity of the mounting frame 501 is provided with a motor 502. The output shaft of the motor 502 is rotatably connected to the driving screw 503. The outer sliding sleeve of the driving screw 503 is provided with a positioning block 506. The top of the driving screw 503 is rotatably connected to the bearing ring 504, and the bearing ring 504 is connected to the inner wall of the mounting frame 501. The outer end face of the positioning block 506 is fixedly connected to the slide rail 507. The outer wall of the slide rail 507 is slidably provided with a slider 508. Buffers are provided on both sides of the bottom of the slider 508, and a drill bit 511 is provided at the middle position of the bottom of the slider 508.

[0024] Among them: the buffer component includes a buffer cylinder 510, a compression spring 512, a top block 513, a sleeve 514, a limiting rod 515 and a rubber pad 516. Two buffer cylinders 510 are provided at the bottom of the slider 508. The inner cavity of the buffer cylinder 510 is provided with a compression spring 512. The bottom of the buffer cylinder 510 is provided with a sleeve 514. The inner sleeve of the sleeve 514 is provided with a limiting rod 515. The top of the limiting rod 515 passes through the sleeve 514 and is provided in the inner cavity of the buffer cylinder 510. The top of the limiting rod 515 is connected to the top block 513. The top block 513 is in active contact with the compression spring 512. The bottom of the limiting rod 515 is fixedly connected to the rubber pad 516.

[0025] Among them: the clamping mechanism 6 includes a cylinder 601, a push rod 602 and a clamping block 603. The output end of the cylinder 601 is connected to the push rod 602, and the top of the push rod 602 is fixedly connected to the clamping block 603. There are four cylinders 601, and they are installed on both sides symmetrical to the storage mechanism 3.

[0026] Among them: the storage mechanism 3 includes a conveyor belt 301, a blanking plate 302 and a receiving frame 303. The conveyor belt 301 is provided in the middle of the upper end surface of the workbench 1, the blanking plate 302 is provided below the rear side of the conveyor belt 301, and the receiving frame 303 is provided below the blanking plate 302.

[0027] The output end of the control console 4 is connected to the input end of the conveyor belt 301 , and the input end of the control console 4 is connected to the input end of the motor 502 .

[0028] A receiving chamber 505 is provided on one side of the mounting frame 501 , and the motor 502 is disposed at the bottom of the receiving chamber 505 .

[0029] The working principle of the above embodiment is as follows: when the steel grating is being punched, the steel grating is placed on the conveyor belt 301 and transported to the bottom of the drill bit 511, and the push rod 602 is pushed by the cylinder 601 so that the top clamping block 603 can clamp the side wall of the steel grating. At this time, after the motor 502 is turned on by the control console 4, the driving screw 503 at the output end can be driven by the electric spindle of the motor 502 to rotate the driving screw 503, thereby enabling the external positioning block 506 to be raised and lowered. The other end of the positioning block 506 is connected to the slide rail 507, and the slider 508 on the slide rail 507 can be moved to drive the bottom The drill bit 511 at the bottom performs positioning and drilling. When drilling, the vibration on the surface of the steel plate will be transmitted to the limit rod 515 through the rubber pads 516 on both sides of the drill bit 511, and then lifted up by the top block 513 on the top of the limit rod 515, so that the top block 513 can realize the compression process with the compression spring 512 in the inner cavity of the buffer cylinder 510, thereby reducing vibration and reducing the pollution caused by noise. After the drilling is completed, it is transported by the conveyor belt 301 to the blanking plate 302 at one end, and finally falls into the containing frame 303 to complete the drilling process. This process greatly improves the automated drilling process, and the drilling is accurate, effectively reduces noise pollution, and improves production efficiency.

[0030] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A punching device for steel grating production, comprising a workbench (1), characterized in that: The bottom four corners of the workbench (1) are fixedly connected with supporting legs (2), a positioning punching mechanism (5) is provided on one side of the top of the workbench (1), four symmetrically distributed clamping mechanisms (6) are provided on the upper end surface of the workbench (1), a control console (4) is provided on one side of the positioning punching mechanism (5), and a storage mechanism (3) is provided on the rear side of the workbench (1); The positioning punching mechanism (5) comprises a mounting frame (501), a motor (502), a driving screw (503), a bearing ring (504), a positioning block (506), a slide rail (507), a slider (508), a drill bit (511) and a buffer member. The top side of the workbench (1) is fixedly connected to the mounting frame (501). The bottom of the inner cavity of the mounting frame (501) is provided with a motor (502). The output shaft of the motor (502) is rotatably connected to the driving screw (503). The outer sliding sleeve of (503) is provided with a positioning block (506), the top of the driving screw (503) is rotatably connected to a bearing ring (504), and the bearing ring (504) is connected to the inner wall of the mounting frame (501), the outer end surface of the positioning block (506) is fixedly connected to a slide rail (507), the outer wall of the slide rail (507) is slidably provided with a slider (508), buffer parts are provided on both sides of the bottom of the slider (508), and a drill bit (511) is provided at the middle position of the bottom of the slider (508).

2. The punching device for steel grating production according to claim 1, characterized in that: The buffer component includes a buffer cylinder (510), a compression spring (512), a top block (513), a sleeve (514), a limiting rod (515) and a rubber pad (516). Two buffer cylinders (510) are provided at the bottom of the slider (508). The inner cavity of the buffer cylinder (510) is provided with a compression spring (512). The bottom of the buffer cylinder (510) is provided with a sleeve (514). The inner sleeve of the sleeve (514) is provided with a limiting rod (515). The top of the limiting rod (515) passes through the sleeve (514) and is provided in the inner cavity of the buffer cylinder (510). The top of the limiting rod (515) is connected to the top block (513). The top block (513) is in active contact with the compression spring (512). The bottom of the limiting rod (515) is fixedly connected to the rubber pad (516).

3. The punching device for steel grating production according to claim 1, characterized in that: The clamping mechanism (6) comprises a cylinder (601), a push rod (602) and a clamping block (603); the output end of the cylinder (601) is connected to the push rod (602); the top of the push rod (602) is fixedly connected to the clamping block (603); four cylinders (601) are arranged and installed at two symmetrical positions on both sides of the storage mechanism (3).

4. The punching device for steel grating production according to claim 1, characterized in that: The storage mechanism (3) comprises a conveyor belt (301), a blanking plate (302) and a containing frame (303); a conveyor belt (301) is provided at the middle of the upper end surface of the workbench (1); a blanking plate (302) is provided below the rear side of the conveyor belt (301); and a containing frame (303) is provided below the blanking plate (302).

5. The punching device for steel grating production according to claim 1, characterized in that: The output end of the control console (4) is connected to the input end of the conveyor belt (301), and the input end of the control console (4) is connected to the input end of the motor (502).

6. The punching device for steel grating production according to claim 1, characterized in that: A receiving chamber (505) is provided on one side of the installation frame (501), and the motor (502) is arranged at the bottom of the receiving chamber (505).