Positioning device and aluminum foil 45-degree included angle welding equipment
Through the coordination of the positioning device and the driving components, the problem of insufficient accuracy in the 45° oblique welding of aluminum foil is solved, and efficient aluminum foil positioning and welding accuracy are achieved.
Patent Information
- Application Number
- CN202421949880.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In ultrasonic welding with specific requirements, when the oblique edges of the aluminum foil edges are welded at 45°, it is difficult to ensure the consistency between the welding trajectory and the edge, resulting in insufficient welding accuracy.
The positioning device is adopted, including two first positioning parts and one second positioning part. The limiting part of the first positioning part and the magnet part and the pressing plate of the second positioning part are used to cooperate with the horizontal and vertical driving parts to ensure the accurate positioning and fixation of the edge of the aluminum foil, and precise welding is achieved through ultrasonic welding equipment.
The accuracy and efficiency of aluminum foil 45° corner welding is improved, preventing aluminum foil from being offset and ensuring welding quality.
Smart Images

Figure CN223198254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic welding, in particular to a positioning device and aluminum foil 45-degree angle welding equipment. Background Art
[0002] In some ultrasonic welding products with specific requirements, the edge of the aluminum foil needs to be cut at a 45° angle and then its bevel edges are aligned and welded. This requires ensuring that the welding trajectory is consistent with the edge of the aluminum foil. Summary of the Invention
[0003] In response to the shortcomings of the existing technology, the utility model provides a positioning device and a 45° angle welding device for aluminum foil, which is suitable for ultrasonic welding between aluminum foils with 45° bevel edges, ensuring welding accuracy and improving welding efficiency. The technical solution adopted by the utility model is:
[0004] A positioning device comprises: two first positioning portions and one second positioning portion, wherein one of the first positioning portions, the second positioning portion and another of the first positioning portions are sequentially arranged along a first direction;
[0005] The first positioning portion includes a first bottom mold, a slider, and a first limiting member. A sliding groove is provided on the first bottom mold along the second direction. The slider is slidably disposed in the sliding groove. The first limiting member is connected to the slider via a fastener so that the first limiting member slides along the sliding groove on the surface of the first bottom mold. A receiving groove along a third direction is formed between the first limiting member and the first bottom mold. The second direction is at an angle of 45° to the first direction, and the third direction is perpendicular to the first direction.
[0006] The second positioning portion includes a second bottom mold, a magnet and a pressing plate, wherein the magnet is located on one side of the second bottom mold and is spaced apart from the second bottom mold, and the pressing plate can be adsorbed on the surface of the magnet and cover the second bottom mold;
[0007] Wherein, the bottom of the accommodating groove in the first bottom mold is not lower than the top surface of the second bottom mold.
[0008] Furthermore, a rib is provided on one side of the first bottom mold, and the rib is arranged higher than the accommodating groove and parallel to the first limiting member.
[0009] Furthermore, there are two magnet members, which are respectively arranged on both sides of the second bottom mold along the second direction.
[0010] Furthermore, two second limiting members are provided at the bottom of the pressing plate, and the two second limiting members are respectively located outside the two magnet members.
[0011] Furthermore, a welding groove is provided on the pressing plate, and the welding groove extends along the second direction.
[0012] Furthermore, the top surface of the second bottom mold is sunken and provided with a step, a plastic baffle is provided at the step, the top surface of the plastic baffle is aligned with the top surface of the second bottom mold, and the top surface of the second bottom mold corresponds to the welding groove.
[0013] An aluminum foil 45° angle welding device, comprising the positioning device, a platform, a first bracket, a second bracket, a horizontal drive unit, a vertical drive unit and an acoustic resistance member;
[0014] The first bracket, the first positioning part and the second positioning part are respectively arranged on the platform, the horizontal driving part is arranged on the first bracket, the second bracket is connected to the output end of the horizontal driving part, the vertical driving part is arranged on the second bracket, and the acoustic resistance member is connected to the output end of the vertical driving part.
[0015] Furthermore, the first bracket and the second bracket are slidably connected via a linear slide rail.
[0016] Furthermore, the horizontal driving part is a ball screw mechanism.
[0017] Furthermore, the vertical driving part is a cylinder.
[0018] Advantages of this utility model:
[0019] The two first positioning parts receive the two aluminum foils to be welded, and the second positioning part presses and fixes the edges of the aluminum foils to prevent the aluminum foils from shifting during welding and ensure welding accuracy;
[0020] The movement of the first limiting member can be adapted to the edge welding requirements of aluminum foils of different widths;
[0021] The magnets can facilitate the removal of the pressing plate without interfering with the space required for the positioning of the aluminum foil;
[0022] The second limiter facilitates the positioning of the pressing plate to prevent the pressing plate from tilting and affecting the welding trajectory;
[0023] The plastic baffle reduces the metal contact area between the second bottom mold and the pressing plate, thereby increasing welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 Schematic diagram of the assembly between the positioning device and the aluminum foil.
[0025] Figure 2 This is a first-person perspective structural diagram of the positioning device.
[0026] Figure 3 This is a structural diagram of the positioning device from a second perspective.
[0027] Figure 4This is a third-perspective structural diagram of the positioning device.
[0028] Figure 5 It is a 45° angle welding device for aluminum foil.
[0029] In the figure: 100-first positioning part, 110-first bottom mold, 111-slide groove, 112-rib, 120-slider, 130-first limiting member, 200-second positioning part, 210-second bottom mold, 220-magnet member, 230-pressing plate, 231-welding groove, 240-second limiting member, 250-plastic baffle, 300-platform, 400-first bracket, 500-second bracket, 600-horizontal driving part, 700-vertical driving part, 800-acoustic resistance member. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0031] Please see the attached Figures 1-4 The present invention provides a positioning device, comprising two first positioning portions 100 and one second positioning portion 200 , wherein one of the first positioning portions 100 , the second positioning portion 200 and another of the first positioning portions 100 are sequentially arranged along a first direction;
[0032] The first positioning portion 100 includes a first bottom mold 110, a slider 120, and a first limiting member 130. A sliding groove 111 is provided on the first bottom mold 110 along the second direction. The slider 120 is slidably disposed in the sliding groove 111. The first limiting member 130 is connected to the slider 120 via a fastener so that the first limiting member 130 slides along the sliding groove 111 on the surface of the first bottom mold 110. A receiving groove along a third direction is formed between the first limiting member 130 and the first bottom mold 110. The second direction is at an angle of 45° to the first direction, and the third direction is perpendicular to the first direction.
[0033] The second positioning portion 200 includes a second bottom mold 210, a magnet 220, and a pressing plate 230. The magnet 220 is located on one side of the second bottom mold 210 and is spaced apart from the second bottom mold 210. The pressing plate 230 can be adsorbed on the surface of the magnet 220 and cover the second bottom mold 210.
[0034] The bottom of the accommodating groove in the first bottom mold 110 is not lower than the top surface of the second bottom mold 210 .
[0035] It can be understood that when the positioning device is applied to the ultrasonic welding equipment, the first direction, the second direction and the third direction are all located on the horizontal plane.
[0036] Specifically, the slide groove 111 is a T-shaped groove, and the shape of the slider 120 is also T-shaped, so that the slider 120 is always in contact with the first bottom mold 110 when sliding along the slide groove 111; the fastener is a screw, and the position of the slider 120 is fixed by tightening the screw, thereby achieving the fixation of the position of the first limit member 130, achieving the purpose of adjusting the width of the accommodating groove, and is suitable for the ultrasonic welding requirements of aluminum foils of different widths.
[0037] During use, first adjust the position of the first limiter 130 and the width of the accommodating groove, then place the oblique edges of the two aluminum foils opposite each other, and place the aluminum foils in the accommodating grooves respectively, while the oblique edges of the two aluminum foils are opposite each other and overlapped on the second bottom mold 210; press the pressing plate 230 on the oblique edges, and use the magnet 220 to fix the pressing plate 230 by magnetic attraction, and press and fix the area where the oblique edges overlap, so as to facilitate the welding of the acoustic resistance component 800 to the area where the oblique edges overlap, thereby improving the welding accuracy and welding quality.
[0038] In the present application, in order to meet the structural strength requirements of one of the groove edges of the accommodating groove and facilitate the processing of the first bottom mold 110, a rib 112 is provided on one side of the first bottom mold 110. The rib 112 is arranged higher than the accommodating groove and parallel to the first limiting member 130.
[0039] In one embodiment, as shown in the attached Figure 3 and Figure 4 As shown, there are two magnet members 220 , which are respectively arranged on both sides of the second bottom mold 210 along the second direction; the two magnet members 220 are used to improve the magnetic attraction and fixing effect of the pressure plate 230 , thereby improving the fixing effect of the pressure plate 230 .
[0040] In this embodiment, two second limiting members 240 are provided at the bottom of the pressing plate 230, and the two second limiting members 240 are respectively located on the outside of the two magnet members 220; by providing two second limiting members 240 to clamp the two magnet members 220 in the middle, it is beneficial to limit the displacement of the pressing plate 230 in the second direction, and avoid the misalignment of the pressing plate 230 affecting the bevel fixing effect of the aluminum foil.
[0041] In this embodiment, in order to further increase the contact area between the pressing plate 230 and the oblique edge of the aluminum foil without interfering with the welding path, a welding groove 231 is provided on the pressing plate 230 , and the welding groove 231 extends along the second direction.
[0042] In a specific embodiment, the magnet member 230 is an electromagnet, and the second limiting member 240 is a positioning pin.
[0043] In one embodiment, please refer to the attached Figure 3 and Figure 4 The top surface of the second bottom mold 210 is sunken and provided with a step, and a plastic baffle 250 is provided at the step. The top surface of the plastic baffle 250 is aligned with the top surface of the second bottom mold 210, and the top surface of the second bottom mold 210 corresponds to the welding groove 231; under the width limitation of the second bottom mold 210, the metal contact area between the pressing plate 230 and the second bottom mold 210 is further reduced, which is conducive to increasing the welding accuracy.
[0044] Please see the attached Figure 5 The present invention also provides a 45° angle welding device for aluminum foil, comprising the positioning device, a platform 300, a first bracket 400, a second bracket 500, a horizontal drive unit 600, a vertical drive unit 700 and an acoustic resistance member 800;
[0045] The first bracket 400, the first positioning part 100 and the second positioning part 200 are respectively arranged on the platform 300, the horizontal driving part 600 is arranged on the first bracket 400, the second bracket 500 is connected to the output end of the horizontal driving part 600, the vertical driving part 700 is arranged on the second bracket 500, and the acoustic resistance member 800 is connected to the output end of the vertical driving part 700; after the aluminum foil is fixed by using the positioning device, the position of the acoustic resistance member 800 is adjusted by using the mutual cooperation between the horizontal driving part 600 and the vertical driving part 700, and the aluminum foil stacking area is ultrasonically welded along the established trajectory of the welding groove 231, which is conducive to automated control and improves welding efficiency.
[0046] In order to further improve the movement stability of the acoustic resistance member in the horizontal direction, the first bracket 400 and the second bracket 500 are slidably connected via a linear slide rail.
[0047] In a specific embodiment, the horizontal driving part 600 is a ball screw mechanism; the ball screw in the ball screw mechanism is arranged along the horizontal direction, and the driving motor can be arranged vertically or horizontally.
[0048] In a specific embodiment, the vertical driving part 700 is a cylinder; the cylinder is arranged vertically and directly connected to the acoustic resistance component.
[0049] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to examples, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A positioning device, characterized in that: include: Two first positioning portions (100) and one second positioning portion (200), wherein one of the first positioning portions (100), the second positioning portion (200) and another of the first positioning portions (100) are arranged sequentially along a first direction; The first positioning portion (100) includes a first bottom mold (110), a slider (120) and a first limiting member (130), wherein a sliding groove (111) is provided on the first bottom mold (110) along the second direction, the slider (120) is slidably provided in the sliding groove (111), and the first limiting member (130) is connected to the slider (120) via a fastener so that the first limiting member (130) slides along the sliding groove (111) on the surface of the first bottom mold (110), and a receiving groove along a third direction is formed between the first limiting member (130) and the first bottom mold (110), wherein the second direction forms an angle of 45° with the first direction, and the third direction is perpendicular to the first direction; The second positioning portion (200) comprises a second bottom mold (210), a magnet (220) and a pressing plate (230), wherein the magnet (220) is located on one side of the second bottom mold (210) and is spaced apart from the second bottom mold (210), and the pressing plate (230) is capable of being adsorbed on the surface of the magnet (220) and covering the second bottom mold (210); The bottom of the accommodating groove in the first bottom mold (110) is not lower than the top surface of the second bottom mold (210).
2. The positioning device according to claim 1, characterized in that: A retaining edge (112) is provided on one side of the first bottom mold (110), and the retaining edge (112) is arranged higher than the accommodating groove and parallel to the first limiting member (130).
3. The positioning device according to claim 1, wherein: There are two magnet members (220), which are respectively arranged on both sides of the second bottom mold (210) along the second direction.
4. The positioning device according to claim 3, characterized in that: Two second limiting members (240) are provided at the bottom of the pressing plate (230), and the two second limiting members (240) are respectively located outside the two magnet members (220).
5. The positioning device according to claim 1, wherein: A welding groove (231) is provided on the pressing plate (230), and the welding groove (231) extends along the second direction.
6. The positioning device according to claim 5, characterized in that: The top surface of the second bottom mold (210) is sunken and provided with a step, a plastic baffle (250) is provided at the step, the top surface of the plastic baffle (250) is aligned with the top surface of the second bottom mold (210), and the top surface of the second bottom mold (210) corresponds to the welding groove (231).
7. A 45° angle welding device for aluminum foil, characterized in that: A positioning device according to any one of claims 1 to 6, further comprising a platform (300), a first bracket (400), a second bracket (500), a horizontal driving portion (600), a vertical driving portion (700), and an acoustic resistance member (800); The first bracket (400), the first positioning portion (100) and the second positioning portion (200) are respectively arranged on the platform (300), the horizontal driving portion (600) is arranged on the first bracket (400), the second bracket (500) is connected to the output end of the horizontal driving portion (600), the vertical driving portion (700) is arranged on the second bracket (500), and the acoustic resistance member (800) is connected to the output end of the vertical driving portion (700).
8. The aluminum foil 45° angle welding equipment according to claim 7, characterized in that: The first bracket (400) and the second bracket (500) are slidably connected via a linear slide rail.
9. The aluminum foil 45° angle welding equipment according to claim 7, characterized in that: The horizontal driving part (600) is a ball screw mechanism.
10. The aluminum foil 45° angle welding equipment according to claim 7, characterized in that: The vertical driving part (700) is a cylinder.