Glass-lined reaction kettle end socket producing and processing device

Abstract

The utility model discloses a glass-lined reaction kettle end socket producing and processing device which comprises a bottom plate, a tray, a rotating mechanism, a leveling mechanism, a clamping mechanism, a turntable, a mechanical arm and a laser cutting knife, the bottom plate is fixed to the ground, the rotating mechanism is installed on the bottom plate, the tray and the leveling mechanism are fixed to the top of the rotating mechanism, and the leveling mechanism is located on one side of the tray. The two clamping mechanisms are symmetrically fixed to the rotating mechanisms on the two sides of the tray. The rotating disc is connected to the rotating mechanism, and the mechanical arm is fixed to the rotating disc symmetrical to the leveling mechanism; the laser cutting knife is mounted on the mechanical arm; the electric push rod I is fixed at the top end of the support frame; the fixing disc is fixed to the output end of the electric push rod I. The leveling rod is rotationally connected to the fixing disc. According to the sealing head leveling and clamping device, the sealing head can be leveled, clamped and fixed, so that the edge opening of the cut sealing head is smooth, the sealing head is kept in the same horizontal plane after being placed, and the sealing head leveling and clamping device can adapt to sealing heads with different diameters.

Description

Technical Field

[0001] The utility model belongs to the technical field of glass-lined reactor head production, in particular to a glass-lined reactor head production and processing device. Background Art

[0002] The head of the pressure vessel adopts an elliptical structure. Its manufacturing process is to press a round iron plate through a hydraulic press. The round iron plate is manually marked when it is unloaded from the steel plate, and then manually cut with oxygen. Its edge part is very rough. After being pressed into an elliptical head, its edge is uneven. The upper part of the elliptical head needs to have a straight edge section of a certain height. In order to be welded with the cylinder, its edge must be smooth and remain in the same horizontal plane after placement.

[0003] After searching, the prior art announcement number CN221473719U is a head cutting device for pressure vessels, which includes a base plate, a clamping mechanism is provided at the top center of the base plate, a lifting mechanism is provided at the top of the base plate near the edge, the clamping mechanism includes a gear plate, two slide rails are provided on the top of the gear plate, two racks are slidably connected to the top of the two slide rails, a second gear is meshed between the outer surfaces of the two racks, the outer surfaces of the opposite sides of the two racks are fixedly connected to fixed blocks, and the outer surfaces of the opposite sides of the two fixed blocks are fixedly connected to clamping frames near the top; its processing process has the following disadvantages: the diameters of the heads are different, and the curvature of the clamping frame cannot be adjusted, so it is inconvenient when the diameter of the head is larger than the curvature of the clamping frame, and the clamping frame cannot stably clamp the head.

[0004] After searching, the prior art announcement number CN221290350U is an automatic straight edge cutting device for pressure vessel heads, which includes a workbench, a support cylinder, a connecting cylinder, a cutting machine, a lifting platform and a clamping frame. The support cylinder is slidably installed on the upper side of the workbench by a pushing assembly, the connecting cylinder is slidably installed on one side of the support cylinder by a driving assembly, the cutting machine is rotatably arranged on the lower side of the connecting cylinder by a rotating assembly, and the lifting platform is lifted and lowered on the workbench by a lifting assembly for placing the pressure vessel head, and a lifting port for lifting the lifting platform is opened on the workbench. There are two clamping frames, which are slidably installed on the upper side of the lifting platform through an adjusting assembly, and anti-slip pads are fixedly connected to the two clamping frames; its processing process has the following disadvantages: the surface of the lifting platform is flat, and the bottom of the pressure vessel head is mostly elliptical or circular, so it cannot be stably prevented on the lifting platform; at the same time, the supporting frame can clamp both sides of the head, but during the cutting process, the head will deviate to the direction where the supporting frame is not provided, so that the head edge is not in the same horizontal plane after cutting. Summary of the Invention

[0005] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide a glass-lined reactor head production and processing device, which can level and clamp the head through the cooperation of a leveling mechanism and a clamping mechanism, and then cut the head through a rotating mechanism, a mechanical arm, and a laser cutting knife, so that the head edge is smooth and remains in the same horizontal plane after placement.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A device for producing and processing a glass-lined reactor head comprises a base plate, a pallet, a rotating mechanism, a leveling mechanism, a clamping mechanism, a turntable, a robotic arm, and a laser cutting knife; the base plate is fixed to the ground, the rotating mechanism is mounted on the base plate, the pallet and the leveling mechanism are both fixed to the top of the rotating mechanism, and the leveling mechanism is located on one side of the pallet; two groups of clamping mechanisms are provided, which are symmetrically fixed to the rotating mechanisms on both sides of the pallet; the turntable is connected to the rotating mechanism, and the robotic arm is fixed to a turntable symmetrical to the leveling mechanism; the laser cutting knife is mounted on the robotic arm; first, the head is hoisted onto the pallet, and then the head is adjusted by the leveling mechanism, and then the adjusted head is clamped and fixed by the clamping mechanism, and finally the head is cut by the rotating mechanism, the robotic arm, and the laser cutting knife, so that the edge of the head is smooth and remains in the same horizontal plane after placement.

[0008] The leveling mechanism includes a support frame, an electric push rod I, a fixed plate, a leveling rod, a rubber pad, an electric push rod II, a connecting plate, and a connecting rod; the support frame is fixed on the turntable, and the electric push rod I is fixed on the top of the support frame; the fixed plate is fixed to the output end of the electric push rod I, and a number of leveling rods are provided, which are evenly connected to the fixed plate by rotating through a rotating shaft; a mounting groove is provided on the leveling rod, a rubber pad is fixed to the end of the leveling rod away from the fixed plate, the electric push rod II is fixed to the bottom end of the fixed plate, and the output end is fixedly connected with a connecting plate; one end of the connecting rod is rotatably connected to the connecting plate through a rotating shaft, and the other end is connected to the mounting groove of the leveling rod through a rotating shaft; first, According to the diameter of the head, the electric push rod II provides power to drive the connecting plate to move, and the connecting plate drives the leveling rod to rotate through the connecting rod, so that the leveling rod is stretched to an appropriate position, and then the electric push rod I provides power to drive the leveling rod to move downward through the fixed plate. When the rubber pads on a set of leveling rods contact the inner wall of the head, the fixed plate continues to drive the leveling rods to move, and the leveling rods drive the head to move in the tray. When the inner wall of the head contacts the rubber pads on the leveling rods at the same time, the head is in a horizontal state, and then the head is clamped by the clamping mechanism; adjusting the head to a horizontal state can prevent the edge of the head from being uneven after cutting.

[0009] The rotating mechanism includes sprocket I, chain, support plate, motor, sprocket II, and turntable; the support plate is fixed on the base plate, the motor is fixed on the support plate, and a sprocket II is provided at the output end; the turntable is rotatably connected to the base plate via a rotating shaft, sprocket I is mounted on the rotating shaft of the turntable, and sprocket I and sprocket II are respectively engaged with the chain; the motor provides power to drive sprocket II to rotate, sprocket II drives sprocket I to rotate via the chain, sprocket I drives the turntable to rotate, and the turntable drives the head to rotate via the tray, so that the cutting knife can cut the head to make the edge of the head smooth, which is convenient for connecting the head to the glass-lined reactor tank.

[0010] The clamping mechanism includes a column, an electric push rod III, a clamping plate, a mounting plate, a side plate, and an electric push rod IV; a pair of columns are provided, which are symmetrically fixed on the top of the turntable; the electric push rod III is fixed on the column, and the clamping plate is mounted on the output shaft of the electric push rod III; the mounting plate is fixed on the clamping plates on both sides of the electric push rod III, and the side plates are rotatably connected to the ends of the clamping plates through the rotating shafts, the electric push rod IV is rotatably connected to the mounting plate, and the output end is rotatably connected to the side plates; when the head is leveled, the electric push rod III provides power to drive the clamping plate to move, so that the clamping plate clamps the head; at the same time, the electric push rod IV provides power to drive the side plates to rotate, so that the side plates clamp the heads on both sides of the clamping plate, thereby being able to adapt to heads of different diameters.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1) First, according to the diameter of the head, the electric push rod II provides power to drive the connecting plate to move. The connecting plate drives the leveling rod to rotate through the connecting rod, so that the leveling rod is stretched to the appropriate position. Then, the electric push rod I provides power to drive the leveling rod downward through the fixed plate. When the rubber pads on a set of leveling rods contact the inner wall of the head, the fixed plate continues to drive the leveling rods to move, and the leveling rods drive the head to move in the tray. When the inner wall of the head and the rubber pads on the leveling rods contact at the same time, the head is horizontal, and then the head is clamped by the clamping mechanism. Adjusting the head to a horizontal state can prevent the head edge from being uneven after cutting.

[0013] 2) When the head is leveled, the electric push rod III provides power to drive the clamping plate to move, so that the clamping plate clamps the head; at the same time, the electric push rod IV provides power to drive the side plate to rotate, so that the side plate clamps the heads on both sides of the clamping plate, thereby being able to adapt to heads of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Attachment Figure 1 This is a structural diagram of a glass-lined reactor head production and processing device of the utility model;

[0015] Attachment Figure 2This is a structural diagram of a leveling mechanism in a glass-lined reactor head production and processing device of the utility model;

[0016] Attachment Figure 3 This is a structural diagram of a rotating mechanism in a glass-lined reactor head production and processing device of the utility model;

[0017] Attachment Figure 4 This is a structural diagram of a clamping mechanism in a glass-lined reactor head production and processing device of the utility model;

[0018] In the figure: 1. Base plate; 2. Pallet; 3. Rotating mechanism; 301. Sprocket I; 302. Chain; 303. Support plate; 304. Motor; 3041. Sprocket II; 305. Turntable; 4. Leveling mechanism; 401. Support frame; 402. Electric push rod I; 403. Fixed plate; 404. Leveling rod; 4041. Mounting slot; 405. Rubber pad; 406. Electric push rod II; 407. Connecting plate; 408. Connecting rod; 5. Clamping mechanism; 501. Column; 502. Electric push rod III; 503. Clamping plate; 504. Mounting plate; 505. Side plate; 506. Electric push rod IV; 6. Turntable; 7. Robotic arm; 8. Laser cutting knife. DETAILED DESCRIPTION

[0019] To facilitate understanding by those skilled in the art, Figure 1-4 , the technical solution of the utility model is further described in detail.

[0020] A production and processing device for a glass-lined reactor head, comprising a base plate 1, a pallet 2, a rotating mechanism 3, a leveling mechanism 4, a clamping mechanism 5, a turntable 6, a robotic arm 7, and a laser cutting knife 8; the base plate 1 is fixed to the ground, the rotating mechanism 3 is installed on the base plate 1, the pallet 2 and the leveling mechanism 4 are both fixed on the top of the rotating mechanism 3, and the leveling mechanism 4 is located on one side of the pallet 2; the clamping mechanism 5 is provided with two groups, which are symmetrically fixed on the rotating mechanism 3 on both sides of the pallet 2; the turntable 6 is connected to the rotating mechanism 3, and the robotic arm 7 is fixed on the turntable 6 symmetrical to the leveling mechanism 4; the laser cutting knife 8 is installed on the robotic arm 7; first, the head is hoisted onto the pallet 2, and then the head is adjusted by the leveling mechanism 4, and then the adjusted head is clamped and fixed by the clamping mechanism 5, and finally the head is cut by the rotating mechanism 3, the robotic arm 7, and the laser cutting knife 8, so that the edge of the head is smooth and remains in the same horizontal plane after placement.

[0021] The leveling mechanism 4 includes a support frame 401, an electric push rod I 402, a fixed disk 403, a leveling rod 404, a rubber pad 405, an electric push rod II 406, a connecting plate 407, and a connecting rod 408; the support frame 401 is fixed on the turntable 6, and the electric push rod I 402 is fixed to the top of the support frame 401; the fixed disk 403 is fixed to the output end of the electric push rod I 402, and the leveling rod 404 is provided with a plurality of, which are evenly connected to the fixed disk 403 by rotating through a rotating shaft; the leveling rod 404 is provided with a mounting groove 4041, the rubber pad 405 is fixed to the end of the leveling rod 404 away from the fixed disk 403, the electric push rod II 406 is fixed to the bottom end of the fixed disk 403, and the output end is fixedly connected with a connecting plate 407; one end of the connecting rod 408 is rotatably connected to the connecting plate 407 through a rotating shaft, and the other end is connected to the leveling rod 404 through a rotating shaft. The mounting groove 4041 of the rod 404; first, according to the diameter of the head, the electric push rod II 406 provides power to drive the connecting plate 407 to move, and the connecting plate 407 drives the leveling rod 404 to rotate through the connecting rod 408, so that the leveling rod 404 is stretched to an appropriate position, and then the electric push rod I 402 provides power to drive the leveling rod 404 to move downward through the fixed plate 403. When the rubber pads 405 on a group of leveling rods 404 contact the inner wall of the head, the fixed plate 403 continues to drive the leveling rod 404 to move, and the leveling rod 404 drives the head to move in the tray 2. When the inner wall of the head contacts the rubber pads 405 on the leveling rods 404 at the same time, the head is in a horizontal state, and then the head is clamped by the clamping mechanism 5; adjusting the head to a horizontal state can prevent the edge of the head from being uneven after cutting.

[0022] The rotating mechanism 3 includes a sprocket I 301, a chain 302, a support plate 303, a motor 304, and a sprocket II 3041; the support plate 303 is fixed on the base plate 1, the motor 304 is fixed on the support plate 303, and the output end is provided with a sprocket II 3041; the turntable 6 is rotatably connected to the base plate 1 through a rotating shaft, the sprocket I 301 is installed on the rotating shaft of the turntable, and the sprocket I 301 and the sprocket II 3041 are respectively engaged with the chain 302; the motor 304 provides power to drive the sprocket II 3041 to rotate, the sprocket II 3041 drives the sprocket I 301 to rotate through the chain 302, the sprocket I 301 drives the turntable 305 to rotate, and the turntable 305 drives the head to rotate through the tray 2, so that the cutting knife can cut the head to make the edge of the head smooth, which is convenient for the head to be connected to the glass-lined reactor tank.

[0023] The clamping mechanism 5 includes a column 501, an electric push rod III 502, a clamping plate 503, a mounting plate 504, a side plate 505, and an electric push rod IV 506; a pair of columns 501 are symmetrically fixed on the top of the turntable 305; the electric push rod III 502 is fixed on the column 501, and the clamping plate 503 is installed on the output shaft of the electric push rod III 502; the mounting plate 504 is fixed on the clamping plates 503 on both sides of the electric push rod III 502, and the side plates 505 are connected to the electric push rod IV 506 by rotating shafts. At the end of the clamping plate 503, the electric push rod IV506 is rotatably connected to the mounting plate 504, and the output end is rotatably connected to the side plate 505; when the head is leveled, the electric push rod III502 provides power to drive the clamping plate 503 to move, so that the clamping plate 503 clamps the head; at the same time, the electric push rod IV506 provides power to drive the side plate 505 to rotate, so that the side plate 505 clamps the heads on both sides of the clamping plate 503, thereby being able to adapt to heads of different diameters.

[0024] A production and processing device for a glass-lined reactor head, the working process is as follows: first, the head is hoisted onto the tray 2, and then, according to the diameter of the head, the electric push rod II 406 provides power to drive the connecting plate 407 to move, and the connecting plate 407 drives the leveling rod 404 to rotate through the connecting rod 408, so that the leveling rod 404 is stretched to a suitable position, and then the electric push rod I 402 provides power to drive the leveling rod 404 to move downward through the fixed plate 403. When the rubber pads 405 on a set of leveling rods 404 contact the head, the leveling rod 404 is rotated to a suitable position. When the inner wall contacts, the fixed plate 403 continues to drive the leveling rod 404 to move, and the leveling rod 404 drives the head to move in the tray 2. When the inner wall of the head contacts the rubber pad 405 on the leveling rod 404 at the same time, the head is in a horizontal state, and then the head is clamped by the clamping mechanism 5; the head is adjusted to a horizontal state to prevent the head edge from being uneven after cutting; finally, the head is cut by the rotating mechanism 3, the robotic arm 7, and the laser cutting knife 8, so that the head edge is smooth and remains in the same horizontal plane after placement.

[0025] The above content is merely an example and explanation of the structure of the present utility model. Technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the scope of protection of the present utility model.

Claims

1. A glass-lined reactor head production and processing device, comprising a bottom plate, a tray, a rotating mechanism, a leveling mechanism, a clamping mechanism, a turntable, a robotic arm, and a laser cutting knife; characterized in that The base plate is fixed to the ground, the rotating mechanism is installed on the base plate, the pallet and leveling mechanism are both fixed on the top of the rotating mechanism, and the leveling mechanism is located on one side of the pallet; there are two sets of clamping mechanisms, symmetrically fixed to the rotating mechanism on both sides of the pallet; the turntable is connected to the rotating mechanism, and the robotic arm is fixed on the turntable symmetrical to the leveling mechanism; the laser cutting knife is installed on the robotic arm; The leveling mechanism includes a support frame, an electric push rod I, a fixed plate, a leveling rod, a rubber pad, an electric push rod II, a connecting plate, and a connecting rod; the support frame is fixed on the turntable, and the electric push rod I is fixed on the top of the support frame; the fixed plate is fixed on the output end of the electric push rod I, and a number of leveling rods are provided, which are evenly connected to the fixed plate through a rotating shaft; a mounting groove is provided on the leveling rod, the rubber pad is fixed to the end of the leveling rod away from the fixed plate, the electric push rod II is fixed to the bottom end of the fixed plate, and the output end is fixedly connected to the connecting plate; one end of the connecting rod is rotatably connected to the connecting plate through a rotating shaft, and the other end is connected to the mounting groove of the leveling rod through a rotating shaft.

2. The glass-lined reactor head production and processing device according to claim 1 is characterized in that The rotating mechanism includes sprocket I, a chain, a support plate, a motor, sprocket II, and a turntable; the support plate is fixed on the base plate, the motor is fixed on the support plate, and a sprocket II is provided at the output end; the turntable is rotatably connected to the base plate through a rotating shaft, sprocket I is installed on the rotating shaft of the turntable, and sprocket I and sprocket II are respectively engaged with the chain.

3. The glass-lined reactor head production and processing device according to claim 1 is characterized in that The clamping mechanism includes a column, an electric push rod III, a clamping plate, a mounting plate, a side plate, and an electric push rod IV; a pair of columns are provided, which are symmetrically fixed on the top of the turntable; the electric push rod III is fixed on the column, and the clamping plate is installed on the output shaft of the electric push rod III; the mounting plate is fixed to the clamping plates on both sides of the electric push rod III, and the side plates are rotatably connected to the ends of the clamping plates through the rotating shaft, the electric push rod IV is rotatably connected to the mounting plate, and the output end is rotatably connected to the side plates.

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