Diesel injector dismounting tool

By designing the diesel engine fuel injector removal tool, the combination of support plate, fixed support rod and rotary rod is used to solve the problem of difficulty in disassembling the injector, improve the disassembly efficiency, reduce the risk of ship retention, and protect the equipment integrity.

CN223198963UActive Publication Date: 2025-08-08CHINA SHIPBUILDING IND GRP DIESEL ENGINE CO LTD
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Patent Information

Application Number
CN202422546794.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-08
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

In the prior art, the injector is difficult to disassemble, the labor intensity is high, and the efficiency is low, which can easily lead to the adhesion of the injector and the cylinder head, causing unnecessary economic losses and the risk of ships being stranded at the port.

Method used

A diesel engine fuel injector removal tool is designed, including support plate, fixed support rod, oil head locking rod and rotary rod. By rotating the rotary rod and support rod handle, the fuel injector can be easily lifted and the fuel injector removal is realized.

Benefits of technology

It improves the efficiency of injector disassembly, reduces the risk of ships being stuck in the port, protects the integrity of components such as injectors and cylinder heads, and avoids damage caused by forced disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diesel engine disassembling equipment, and discloses a diesel engine oil injector disassembling tool which is used for disassembling an oil injector from a diesel engine cylinder cover and comprises a supporting plate, a fixed supporting rod, an oil head locking rod and a rotating rod. The two ends of the supporting plate are each connected with a fixed supporting rod in a penetrating mode, the middle position of the supporting plate is connected with an oil head locking rod in a penetrating and spiral mode, and one end of the oil head locking rod faces an oil sprayer and is provided with an oil head locking rod nut used for being connected with an oil sprayer oil head. And the other end of the oil head locking rod is connected with the rotating rod. The dismounting time is effectively shortened, the oil sprayer dismounting efficiency is improved, and the risk that a ship is detained in a port is reduced. The device is simple in structure, convenient to operate and higher in safety.
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Description

Technical Field

[0001] The utility model relates to the technical field of diesel engine disassembly equipment, in particular to a diesel engine injector disassembly tool. Background Art

[0002] The fuel injector is a key component of a diesel engine. It atomizes the diesel fuel and sprays it into the engine's combustion chamber, allowing the fuel to mix thoroughly with air. This converts the heat generated by the fuel combustion into mechanical energy that drives the load. According to research on shipping vessels, as the main engine is used, the injectors are regularly maintained and tested, and when an injector malfunctions, the injectors need to be removed. However, removing the injectors is extremely difficult. Improper installation often creates a gap between the injector and the cylinder head. When the injector operates for long periods of time and is exposed to high temperatures, the injector and cylinder head can become stuck, making the injector extremely difficult to remove. Conventional methods and tools are typically used to remove the injectors, but this is difficult, labor-intensive, and inefficient, potentially stranding the vessel at port. Forced removal can also damage the injectors, cylinder heads, and accessory components, resulting in unnecessary economic losses. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a diesel engine injector disassembly tool, which improves the efficiency of disassembling the injector and reduces the risk of ships being stranded in ports.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A diesel engine fuel injector disassembly tool is used to disassemble the fuel injector from the diesel engine cylinder head. The disassembly tool comprises: a support plate, a fixed support rod, a fuel head locking rod and a rotating rod;

[0006] The two ends of the support plate are respectively connected to a fixed support rod, and the middle position of the support plate is passed through and screwed to the oil head locking rod. One end of the oil head locking rod faces the injector and is provided with an oil head locking rod nut for connecting to the injector oil head; the other end of the oil head locking rod is connected to the rotating rod.

[0007] As a further technical solution, a first mounting hole is opened at both ends of the upper surface of the support plate, the first mounting hole passes through the support plate, and the inner wall of the first mounting hole is provided with a first thread; the fixed support rod passes through the first mounting hole and is screwed to the support plate.

[0008] As a further technical solution, the fixed support rod includes a support rod handle and a support rod body fixedly connected to the support rod handle, and the outer side of the support rod body has a second thread, and the second thread matches the first thread.

[0009] As a further technical solution, a second thread is provided on the outer side of the support rod body.

[0010] As a further technical solution, a second mounting hole is opened at the middle position on the upper surface of the support plate, the second mounting hole passes through the support plate, and the inner wall of the second mounting hole is provided with a third thread; the oil head locking rod passes through the second mounting hole and is connected to the support plate.

[0011] As a further technical solution, a fourth thread is provided on the outside of the oil head locking rod, and the rotating rod passes through the fourth thread on the outside of the oil head locking rod and is spirally connected to the end of the oil head locking rod away from the oil head locking rod nut.

[0012] As a further technical solution, a fourth thread is provided throughout the outer side of the oil head locking rod.

[0013] As a further technical solution, the rotating rod includes a first rotating rod handle and a second rotating handle, and a connecting block is fixedly connected between the first rotating rod handle and the second rotating handle.

[0014] As a further technical solution, a connecting hole is provided on the connecting block, and a rotating rod nut is fixedly connected to the bottom of the connecting block, and the rotating rod nut is communicated with the connecting hole.

[0015] As a further technical solution, the rotating rod nut and the connecting hole jointly penetrate the fourth thread on the outside of the oil head locking rod, and the rotating rod nut matches the fourth thread.

[0016] One or more technical solutions of the present invention have the following beneficial effects:

[0017] (1) The utility model provides a support plate, two fixed support rods, a fuel head locking rod, and a rotating rod. The two fixed support rods are respectively installed on both sides of the support plate. One end of the fuel head locking rod is connected to the fuel head of the injector, and the other end is connected to the rotating rod. When disassembling the injector, the injector can be easily lifted by rotating the rotating rod. When the injector is lifted more than 5mm, the injector can be loosened, effectively reducing the disassembly time, improving the efficiency of disassembling the injector, and reducing the risk of ships being detained in the port. The utility model has a simple structure, is easy to operate, and is safer.

[0018] (2) When using the disassembly tool provided by the present invention, the fuel injector assembly can be slowly moved upward by rotating the first rotary handle and the second rotary handle until the fuel injector is pulled out of the cylinder head. The present invention has a simple structure and is easy to operate. It eliminates the need for forced disassembly, is safer, effectively protects the fuel injector, cylinder head and accessory parts, and avoids economic losses caused by damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0020] Figure 1 This is a schematic diagram of the utility model diesel engine injector disassembly tool during disassembly;

[0021] Figure 2 This is a schematic diagram of the connection between the fuel injector and the cylinder head in the present utility model;

[0022] Figure 3 This is a detailed diagram of the diesel engine injector removal tool of the utility model;

[0023] Among them: 1. Rotating rod; 2. Support plate; 3. Oil head locking rod; 4. Fixed support rod; 5. Injector assembly; 6. Cylinder head; 1-1. First rotating rod handle; 1-2. Second rotating rod handle; 1-3. Connecting block; 1-4. Rotating rod nut; 3-1. Oil head locking rod nut; 4-1. Support rod body; 4-2. Support rod handle; 5-1. Injector straight-through hole, 6-1. Cylinder head threaded hole. DETAILED DESCRIPTION

[0024] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0025] Example 1

[0026] The utility model provides a diesel engine fuel injector disassembly tool, which is used to disassemble the fuel injector from the diesel engine cylinder head. Figure 1 As shown in the schematic diagram of the diesel engine injector removal tool during disassembly, the diesel engine injector removal tool includes a support plate 2, two fixed support rods 4, an oil head locking rod 3 and a rotating rod 1, wherein the two ends of the support plate 2 are respectively connected to a fixed support rod 4, specifically: a first mounting hole is opened at both ends of the upper surface of the support plate 2, the first mounting hole penetrates the support plate 2, and the inner wall of the first mounting hole is provided with a first thread, the fixed support rod 4 penetrates the first mounting hole and is screwed to the support plate 2, as shown in FIG. Figure 3 As shown in the detailed diagram of the diesel engine injector removal tool, the fixed support rod 4 includes a support rod handle 4-2 and a support rod body 4-1 fixedly connected to the support rod handle. The outer side of the support rod body 4-1 has a second thread, and the outer side of the support rod body 4-1 is provided with a second thread throughout, and the second thread matches the first thread on the inner wall of the first mounting hole. Figure 2 As shown in the schematic diagram of the connection between the injector and the cylinder head, before the disassembly operation, the two support rod bodies 4-1 are respectively passed through the two first mounting holes, and then respectively passed through the injector straight holes 5-1, and connected to the cylinder head threaded holes 6-1, and then tightened by the two support rod handles 4-2.

[0027] like Figure 1 As shown in the schematic diagram of the diesel engine injector disassembly tool, the middle position of the support plate 2 passes through and is screwed to the oil head locking rod 3. One end of the oil head locking rod 3 faces the injector and is provided with an oil head locking rod nut 3-1 for connecting to the injector oil head. The other end of the oil head locking rod 3 is connected to the rotating rod 1. Specifically: a second mounting hole is opened in the middle position of the upper surface of the support plate 2. The second mounting hole passes through the support plate 2, and the inner wall of the second mounting hole is provided with a third thread. The oil head locking rod 3 passes through the second mounting hole and is connected to the support plate. In this embodiment, the outer side of the oil head locking rod 3 is provided with a fourth thread, and the outer side of the oil head locking rod 3 is provided with a fourth thread throughout. The rotating rod 1 passes through the fourth thread on the outer side of the oil head locking rod 3 and is screwed to the end of the oil head locking rod away from the oil head locking rod nut. The third thread matches the fourth thread.

[0028] Specific: such as Figure 3 As shown in the detailed diagram of the diesel engine injector disassembly tool, the rotating rod 1 includes a first rotating rod handle 1-1 and a second rotating handle 1-2, and a connecting block 1-3 is fixedly connected between the first rotating rod handle 1-1 and the second rotating handle 1-2. A connecting hole is provided on the connecting block 1-3, and a rotating rod nut 1-4 is fixedly connected to the bottom of the connecting block 1-3, and the rotating rod nut 1-4 is communicated with the connecting hole. The rotating rod nut and the connecting hole together pass through the fourth thread on the outside of the oil head locking rod, and the rotating rod nut matches the fourth thread.

[0029] The specific method of using a diesel engine injector removal tool mentioned in this embodiment to remove a diesel engine injector is as follows:

[0030] like Figure 1-3As shown, first install the oil head locking rod 3 on the support plate 2, specifically: the end of the oil head locking rod 3 away from the oil head locking rod nut is screwed into the second mounting hole and extended out of the second mounting hole, and then the rotating rod 1 is fixedly connected to the end of the oil head locking rod away from the oil head locking rod nut; the two support rod bodies 4-1 are respectively passed through the two first mounting holes, and then through the injector straight-through holes 5-1, and connected to the cylinder head threaded hole 6-1, and tightened by rotating the two support rod handles 4-2; install the oil head locking rod nut on the oil head of the injector, and then rotate the first rotating rod handle and the second rotating handle to lift the oil head locking rod 3 upward, thereby driving the oil head locking rod nut upward, thereby lifting the injector assembly 5 upward until it is loosened from the cylinder head 6.

[0031] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A diesel engine fuel injector removal tool, used to remove the fuel injector from the diesel engine cylinder head, characterized in that: include: Support plate, fixed support rod, oil head locking rod and rotating rod; The two ends of the support plate are respectively connected to a fixed support rod, and the middle position of the support plate is passed through and screwed to the oil head locking rod. One end of the oil head locking rod faces the injector and is provided with an oil head locking rod nut for connecting to the injector oil head; the other end of the oil head locking rod is connected to the rotating rod.

2. A diesel engine injector removal tool according to claim 1, characterized in that: Both ends of the upper surface of the support plate are provided with first mounting holes, the first mounting holes pass through the support plate, and the inner wall of the first mounting holes is provided with first threads; the fixed support rod passes through the first mounting holes and is screwed to the support plate.

3. A diesel engine injector removal tool as claimed in claim 2, characterized in that: The fixed support rod includes a support rod handle and a support rod body fixedly connected to the support rod handle. The outer side of the support rod body is provided with a second thread, and the second thread matches the first thread.

4. A diesel engine injector removal tool as claimed in claim 3, characterized in that: A second thread is provided throughout the outer side of the support rod body.

5. A diesel engine injector removal tool as claimed in claim 1, characterized in that: A second mounting hole is provided at the middle position of the upper surface of the support plate, the second mounting hole passes through the support plate, and a third thread is provided on the inner wall of the second mounting hole; the oil head locking rod passes through the second mounting hole and is connected to the support plate.

6. A diesel engine injector removal tool as claimed in claim 1, characterized in that: A fourth thread is provided on the outer side of the oil head locking rod, and the rotating rod passes through the fourth thread on the outer side of the oil head locking rod and is spirally connected to one end of the oil head locking rod away from the oil head locking rod nut.

7. A diesel engine injector removal tool as claimed in claim 1, characterized in that: The outer side of the oil head locking rod is provided with a fourth thread throughout.

8. A diesel engine injector removal tool as claimed in claim 6, characterized in that: The rotating rod comprises a first rotating rod handle and a second rotating handle, wherein a connecting block is fixedly connected between the first rotating rod handle and the second rotating handle.

9. A diesel engine injector removal tool as claimed in claim 8, characterized in that: A connecting hole is provided on the connecting block, and a rotating rod nut is fixedly connected to the lower side of the connecting block, and the rotating rod nut is communicated with the connecting hole.

10. A diesel engine injector removal tool as claimed in claim 9, characterized in that: The rotating rod nut and the connecting hole together penetrate the fourth thread on the outer side of the oil head locking rod, and the rotating rod nut matches the fourth thread.