Mortar leakage prevention structure of prefabricated laminated slab

By setting steel bar grooves on the edge mold and using flexible leakage-proof belts, the problem of leakage slurry at the prefabricated laminated plate steel bars is solved, achieving efficient production and low-cost leakage-proof effect.

CN223199225UActive Publication Date: 2025-08-08NINGBO PRECA CONSTR TECH CO LTD
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Patent Information

Application Number
CN202422057680.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-08-08
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing prefabricated laminate plates are prone to leaking slurry at the edge mold of the steel bars, resulting in low production efficiency and high cost.

Method used

The edge mold is designed with steel bar grooves, combined with a flexible leakage-proof belt, which is fixed to the inner side mold by adhesive, and is provided with uneven surfaces in contact with concrete to produce a woven effect. It is fixed by locking nails to achieve the coverage and convenient disassembly of multiple steel bar grooves.

Benefits of technology

It improves the production efficiency of prefabricated laminated plates, reduces production costs, and enhances leakage protection effect. The leakage protection belt is easy to install and disassemble, and adapts to different reinforcement densities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The mortar leakage prevention structure of the prefabricated laminated slab comprises a side mold, reinforcing steel bars and leakage prevention belts, the side mold is provided with a plurality of reinforcing steel bar grooves, the reinforcing steel bar grooves can contain the reinforcing steel bars protruding relative to the side mold, and the leakage prevention belts are fixed to the inner side of the side mold and cover the reinforcing steel bar grooves. In this way, the leakage-proof belt can cover the multiple steel bar grooves at a time, installation is convenient, even if the leakage-proof belt adheres to the prefabricated laminated slab after the prefabricated laminated slab is poured, the leakage-proof belt can be detached at a time, and compared with the prior art, the leakage-proof belt is quite convenient to assemble and disassemble, so that the production efficiency can be greatly improved, and the production cost can be greatly reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of concrete material forming, and in particular relates to a prefabricated composite plate anti-leakage slurry structure. Background Art

[0002] Precast composite slabs usually require side formwork to assist in forming, but precast composite slabs require a lot of exposed steel bars that pass through the side formwork. To facilitate production, a U-shaped notch is usually required on the side formwork so that the steel bars can extend outside the side formwork. However, during the production process, concrete can easily leak at the U-shaped notch.

[0003] China's patent announcement number "CN214561768U", the patent name "A leak-proof device for concrete slurry on the side form of a prefabricated composite slab", discloses a leak-proof structure, but the structure is difficult to install and very cumbersome to disassemble, has low production efficiency, and increases production costs. Utility Model Content

[0004] In view of the above-mentioned prior art, the purpose of the present invention is to provide a prefabricated composite board anti-leakage slurry structure with higher production efficiency.

[0005] The technical solution of the present invention is achieved as follows: the prefabricated composite slab leakage prevention structure includes a side mold, steel bars and a leakage prevention belt. The side mold is provided with multiple steel bar grooves, which can accommodate steel bars protruding relative to the side mold. The leakage prevention belt is fixed to the inner side of the side mold and covers the steel bar grooves.

[0006] The beneficial effects of this design are: the leak-proof tape can cover multiple steel bar grooves at one time, which is easy to install. Even if the leak-proof tape adheres to the prefabricated composite board after casting, it can be removed at one time. Compared with the existing technology, both assembly and disassembly are very convenient, so it can greatly improve production efficiency and reduce production costs.

[0007] Furthermore, the leak-proof belt is made of flexible material, which has a better sealing effect on the steel bar groove during installation, is more convenient to disassemble, and is easier to seal the steel bar groove.

[0008] Furthermore, at least one side of the leak-proof belt is provided with an uneven surface. The uneven surface in contact with the concrete can produce a roughened effect on the prefabricated composite board, making it easier to cast together with other prefabricated composite boards. The other side of the leak-proof belt is a flat surface, which makes it easier to fix it to the side form.

[0009] Furthermore, the anti-leakage belt is an anti-slip conveyor belt with an uneven pattern on one side. The conveyor belt is easy to purchase, which can reduce the cost of developing and producing the anti-leakage belt. Moreover, the anti-slip conveyor belt with the uneven pattern has high strength to meet production needs and is not easily damaged after repeated use.

[0010] Furthermore, a semicircular notch is provided below the leak-proof belt, so that it matches the steel bar more closely and reduces leakage.

[0011] Furthermore, a circular hole is provided below the leak-proof belt, so that the leak-proof belt can be put on the steel bar first and then fixed to the side form, which has a better leak-proof effect.

[0012] Furthermore, a gap is provided below the circular hole and connected to the lower end, so that the steel bar can enter the circular hole through the gap.

[0013] Furthermore, the side formwork is a triangular iron structure including upright plates and support plates, and the steel bar grooves are arranged at equal intervals on the upright plates, and the spacing of the steel bar grooves is smaller than the spacing of the steel bars. In this way, the same side formwork can adapt to more prefabricated laminated plates with different steel bar densities.

[0014] Furthermore, the leak-proof tape is adhered to the inner side of the upright plate by adhesive, which is convenient for temporary fixation. When pouring concrete, the leak-proof tape will be squeezed to make it more secure.

[0015] Furthermore, locking nails are provided on the outside of the anti-leakage belt, and the locking nails pass through the steel bar grooves to fix the anti-leakage belt to the upright plate, so as to prevent the anti-leakage belt from detaching from the side mold in the event of accidental force. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the casting mold for the prefabricated composite slab of the utility model;

[0017] Figure 2 This is a partial schematic diagram of the slurry leakage prevention structure of the prefabricated composite slab of the utility model;

[0018] Figure 3 This is a schematic diagram of the utility model's prefabricated composite slab anti-leakage structure viewed from the bottom;

[0019] Figure 4 This is a schematic diagram of the anti-leakage belt structure of the prefabricated composite panel anti-leakage slurry structure of the utility model. DETAILED DESCRIPTION

[0020] As needed, detailed embodiments of the present invention are disclosed herein, but it should be understood that the disclosed embodiments are merely exemplary of the present invention, and the present invention may be implemented in different and alternative forms. The accompanying drawings are not necessarily drawn to scale, and certain features may be exaggerated or reduced to illustrate the details of specific components. Therefore, the specific structural and functional details disclosed herein should not be understood as having a limiting meaning, but merely as a representative basis to teach those skilled in the art to adopt the present invention differently. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] like Figure 1 As shown, the precast composite slab casting mold is rectangular and is surrounded by four side molds 3. Steel bars 1 are laid within the side molds 3, and at least part of the steel bars 1 protrudes relative to the side molds 3. This allows for a more secure casting together with other precast composite slabs. Under certain specific requirements, the precast composite slab casting mold can be customized with other shapes such as polygons or arcs.

[0022] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the prefabricated composite slab leakage prevention structure includes a side mold 3, steel bars 1 and a leakage prevention belt 4. The side mold 3 is provided with multiple steel bar grooves 2, which can accommodate the steel bars 1 protruding relative to the side mold 3. The leakage prevention belt 4 is fixed to the inner side of the side mold 3 and covers the steel bar grooves 2.

[0023] like Figure 2 、 Figure 3 and Figure 4 As shown, the anti-leakage belt 4 is made of flexible material, which is inconvenient to remove due to rigidity and is easily damaged.

[0024] like Figure 2 、 Figure 3 and Figure 4 As shown, at least one side of the leakage-proof belt 4 is provided with an uneven surface. To facilitate removal, it cannot be a structure that is inconvenient to remove, such as a barb shape. The height difference of the plane is also controlled within a certain range. The other side is a flat surface for easy fixation.

[0025] like Figure 2 、 Figure 3 and Figure 4 As shown, the leakage-proof belt 4 is an anti-slip conveyor belt with an uneven pattern on one side.

[0026] like Figure 2 、 Figure 3 and Figure 4 As shown, a semicircular notch is provided below the leakage-proof belt 4.

[0027] like Figure 2 、 Figure 3 and Figure 4 As shown, a circular hole 6 is provided below the leakage-proof belt 4 .

[0028] like Figure 2 、 Figure 3 and Figure 4 As shown, a gap is provided below the circular hole 6 and communicates with the lower end.

[0029] like Figure 2 、 Figure 3 and Figure 4As shown, the side formwork 3 is a triangular iron structure including a vertical plate 31 and a support plate 32 , and the steel bar grooves 2 are arranged on the vertical plate 31 at equal intervals, and the spacing between the steel bar grooves 2 is smaller than the spacing between the steel bars 1 .

[0030] like Figure 2 、 Figure 3 and Figure 4 As shown, the anti-leakage strip 4 is adhered to the inner side of the upright plate 31 by adhesive.

[0031] like Figure 2 、 Figure 3 and Figure 4 As shown, locking nails 5 are provided on the outside of the anti-leakage belt 4 , and the locking nails 5 pass through the steel bar groove 2 to fix the anti-leakage belt 4 to the upright plate 31 .

Claims

1. Prefabricated composite slab anti-leakage slurry structure, characterized by: The invention comprises a side form (3), steel bars (1) and a leak-proof belt (4), wherein the side form (3) is provided with a plurality of steel bar grooves (2), the steel bar grooves (2) are capable of accommodating the steel bars (1) protruding relative to the side form (3), and the leak-proof belt (4) is fixed to the inner side of the side form (3) and covers the steel bar grooves (2).

2. The prefabricated composite slab anti-leakage slurry structure according to claim 1, characterized in that: The anti-leakage belt (4) is made of flexible material.

3. The prefabricated composite slab anti-leakage slurry structure according to claim 2, characterized in that: At least one side of the leakage-proof belt (4) is provided with an uneven surface.

4. The prefabricated composite slab anti-leakage slurry structure according to claim 3, characterized in that: The anti-leakage belt (4) is an anti-slip conveyor belt with an uneven pattern on one side.

5. The prefabricated composite slab anti-leakage structure according to claim 4, characterized in that: A semicircular notch is provided below the leak-proof belt (4).

6. The prefabricated composite slab anti-leakage slurry structure according to claim 4, characterized in that: A circular hole (6) is provided below the leakage-proof belt (4).

7. The prefabricated composite slab anti-leakage slurry structure according to claim 6, characterized in that: A gap is provided below the circular hole (6) and communicates with the lower end.

8. The prefabricated composite slab anti-slurry leakage structure according to any one of claims 1 to 7, characterized in that: The side formwork (3) is a triangular iron structure comprising a vertical plate (31) and a support plate (32); the steel bar grooves (2) are arranged at equal intervals on the vertical plate (31); and the spacing of the steel bar grooves (2) is smaller than the spacing of the steel bars (1).

9. The prefabricated composite slab anti-leakage slurry structure according to claim 8, characterized in that: The anti-leakage belt (4) is adhered to the inner side of the upright plate (31) by adhesive.

10. The prefabricated composite slab anti-leakage structure according to claim 9, characterized in that: The outer side of the anti-leakage belt (4) is provided with a locking nail (5), and the locking nail (5) passes through the steel bar groove (2) to fix the anti-leakage belt (4) to the upright plate (31).

Citation Information

Patent Citations

  • Prefabricated laminated slab side formwork concrete grout leakage-proof device

    CN214561768U