Tire blank manufacturing base for green ceramic production
By designing an automated green ceramic production base for the production of body blanks, the problem of low manual cleaning efficiency in traditional ceramic production is solved, efficient and uniform cleaning effect is achieved, pollutant emissions are reduced, and production speed and product quality are improved.
Patent Information
- Application Number
- CN202422359295.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In traditional ceramic production, the cleaning and handling of tire blanks relies on manual operations, which are low in efficiency, high labor intensity, and are difficult to adapt to the production of tire blanks of different models or sizes, and have low production flexibility.
A green ceramic production base is designed, including a cleaning device, a water tank, a water pump, a nozzle and a rotating disc. Through automated water flow control and rotary cleaning, an efficient and uniform cleaning process is achieved and manual operation is reduced.
It improves the thoroughness and uniformity of cleaning, reduces pollutant emissions, meets the environmental protection requirements of green production, and improves production speed and product quality.
Smart Images

Figure CN223199242U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic production, in particular to a base for making a green ceramic production tire blank. Background Art
[0002] The background technology behind green ceramic production focuses on improving production efficiency, reducing energy consumption, minimizing environmental pollution, and achieving resource recycling. Traditional ceramic production often relies on manual labor for cleaning and handling green ceramic tiles, resulting in low efficiency, high labor intensity, and inconsistent quality. This makes it difficult to adapt to the production of green ceramic tiles of varying sizes and shapes, resulting in limited production flexibility. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a base for making a green ceramic production tire blank.
[0004] The utility model is implemented by the following technical solutions: a base for making green ceramic blanks for production, comprising a base, a box body fixedly connected to the middle of the upper surface of the base, a mounting box fixedly connected to the upper surface of the box body, a cleaning device fixedly connected to the upper surface of the mounting box, a water tank fixedly connected to one side of the inner wall of the box body, and a water inlet opened at the top of the front end of the water tank;
[0005] The cleaning device includes an A connecting pipe, the output end of the A connecting pipe is fixedly connected to a main pipe, the upper surface of the main pipe is fixedly connected to several branch pipes, the other end of the branch pipe is fixedly connected to a cleaning pipe, and the upper surface of the cleaning pipe is provided with several nozzles.
[0006] Through the above technical solution, the base serves as the foundation of the entire device and is used to carry all other components. The box body contains components such as a water tank. The installation box is used to install the cleaning device. The water tank provides cleaning water, and the water pump generates water flow power. Through the main pipe, branch pipe and cleaning pipe in the cleaning device, water is evenly sprayed onto the tire blank for cleaning. The nozzle is designed to ensure that the cleaning water flow can cover all surfaces of the tire blank to achieve efficient cleaning.
[0007] As a further improvement of the above solution, a fixed shell is fixedly connected to the outer surface of the cleaning pipe, and the fixed shell is connected to the installation box.
[0008] Through the above technical solution, the fixed shell is used to fix the cleaning pipe, so that the cleaning pipe can be opened and closed manually to adjust its cleaning angle, while increasing its stability to prevent displacement or damage due to water impact during the cleaning process.
[0009] As a further improvement of the above solution, a B connecting pipe is fixedly connected to one side of the water tank, and an output end of the B connecting pipe is fixedly connected to a water pump.
[0010] Through the above technical solution, the design of B connecting pipe and water pump can realize automatic control of the water level in the water tank, ensure a stable water flow supply during the cleaning process, and improve the continuity and stability of production.
[0011] As a further improvement of the above solution, the output end of the water pump is fixedly connected to a C-connecting pipe, and the C-connecting pipe is connected to the cleaning device.
[0012] Through the above technical solution, the design of the C connecting pipe directly connects the water pump to the cleaning device, which may improve the transmission efficiency of water pressure and ensure the cleaning effect.
[0013] As a further improvement of the above solution, a motor protection shell is fixedly connected to the middle of the upper surface of the box body, a motor is fixedly connected to the inner wall of the motor protection shell, and the output end of the motor is transmission-connected to a rotating disk.
[0014] Through the above technical solution, the combination of the machine and the rotating disk is used to provide power to drive the rotation of the tire green, which helps to achieve a more uniform cleaning effect.
[0015] As a further improvement of the above solution, a wastewater collection trough is fixedly connected to the outer surface of the installation box, and a plurality of wastewater pipes are fixedly connected to one side of the lower surface of the wastewater collection trough.
[0016] Through the above technical solution, the wastewater generated during the cleaning process can be effectively managed and treated through the wastewater collection tank and wastewater pipe, reducing the impact on the environment.
[0017] As a further improvement of the above solution, the output end of the wastewater pipe is fixedly connected to a wastewater collection box, and a sewage outlet is provided on one side of the wastewater collection box.
[0018] Through the above technical solution, the wastewater collection box is used to store wastewater, and the sewage outlet is used to discharge the wastewater out of the system, thereby achieving effective wastewater management and environmental protection.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] The utility model can realize a continuous and efficient cleaning process by arranging a cleaning device, reduce manual operation and improve production speed. The nozzle and rotating disk in the design can ensure that the cleaning water flow evenly covers all surfaces of the tire blank, thereby improving the thoroughness and uniformity of cleaning. Through the optimized cleaning process, impurities and residues on the tire blank can be better removed, thereby improving the quality of the final product. The design of the overall device takes environmental protection requirements into consideration and complies with the principle of green production by reducing pollutant emissions and effectively utilizing resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the cleaning device of the utility model;
[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the installation box of the utility model;
[0025] Figure 5 This is a schematic structural diagram of the cleaning device of the present utility model.
[0026] Description of main symbols:
[0027] 1. Base; 2. Box; 3. Mounting box; 4. Cleaning device; 401. A connecting pipe; 402. Main pipe; 403. Branch pipe; 404. Fixed shell; 405. Cleaning pipe; 406. Nozzle; 5. Water tank; 6. Water inlet; 7. B connecting pipe; 8. Water pump; 9. C connecting pipe; 10. Motor; 11. Rotating disk; 12. Wastewater collection tank; 13. Wastewater pipe; 14. Wastewater collection box; 15. Drain outlet; 16. Motor protective shell. DETAILED DESCRIPTION
[0028] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0029] Example:
[0030] Please combine Figure 1-5 The present embodiment provides a base for making a green ceramic production blank, comprising a base 1, a box body 2 fixedly connected to the middle of the upper surface of the base 1, a mounting box 3 fixedly connected to the upper surface of the box body 2, a cleaning device 4 fixedly connected to the upper surface of the mounting box 3, a water tank 5 fixedly connected to one side of the inner wall of the box body 2, and a water inlet 6 opened at the top of the front end of the water tank 5;
[0031] The cleaning device 4 includes an A connecting pipe 401, the output end of the A connecting pipe 401 is fixedly connected to a main pipe 402, the upper surface of the main pipe 402 is fixedly connected to several branch pipes 403, the other end of the branch pipe 403 is fixedly connected to a cleaning pipe 405, and the upper surface of the cleaning pipe 405 is provided with several nozzles 406. The base 1 serves as the foundation of the entire device and is used to carry all other components. The box body 2 contains components such as a water tank. The installation box 3 is used to install the cleaning device, and cleaning water is provided through the water tank 5. The water pump 8 generates water flow power. Through the main pipe 402, branch pipe 403 and cleaning pipe 405 in the cleaning device 4, water is evenly sprayed onto the tire blank for cleaning. The nozzle 406 is designed to ensure that the cleaning water flow can cover all surfaces of the tire blank to achieve efficient cleaning.
[0032] The outer surface of the cleaning tube 405 is fixedly connected to a fixed shell 404, which is connected to the mounting box 3. The fixed shell 404 is used to fix the cleaning tube 405 so that the cleaning angle of the cleaning tube 405 can be adjusted manually by opening and closing, while increasing its stability to prevent displacement or damage due to water impact during the cleaning process.
[0033] A B connecting pipe 7 is fixedly connected to one side of the water tank 5, and a water pump 8 is fixedly connected to the output end of the B connecting pipe 7. The combination of the B connecting pipe 7 and the water pump 8 is used to extract water from the water tank 5 to ensure a stable water flow supply during the cleaning process.
[0034] The output end of the water pump 8 is fixedly connected to a C connecting pipe 9, which is connected to the cleaning device 4. The output end of the water pump 8 is connected to the cleaning device 4 through the C connecting pipe 9, so that the water flow generated by the water pump 8 can be directly transported to the cleaning area, thereby improving the cleaning efficiency.
[0035] A motor protection shell 16 is fixedly connected to the middle of the upper surface of the box body 2, and a motor 10 is fixedly connected to the inner wall of the motor protection shell 16. The output end of the motor 10 is transmission-connected to a rotating disk 11, and the rotating disk 11 is powered by the motor 10 to drive the tire blank to rotate so that the cleaning device can clean the surface of the tire blank more comprehensively.
[0036] A wastewater collecting tank 12 is fixedly connected to the outer surface of the installation box 3, and a plurality of wastewater pipes 13 are fixedly connected to one side of the lower surface of the wastewater collecting tank 12. The wastewater collecting tank 12 and the wastewater pipes 13 are used to collect wastewater generated during the cleaning process.
[0037] The output end of the wastewater pipe 13 is fixedly connected to a wastewater collecting box 14, and a sewage outlet 15 is opened on one side of the wastewater collecting box 14. The wastewater collecting box 14 is used to store wastewater, and the sewage outlet 15 is used to discharge wastewater out of the system to achieve effective wastewater management and environmental protection.
[0038] The implementation principle of a base for making a green ceramic production blank in the embodiment of the present application is as follows: the base 1 serves as the foundation of the entire device and is used to carry all other components. The box body 2 contains components such as a water tank. The installation box 3 is used to install a cleaning device. Cleaning water is provided through the water tank 5. The water pump 8 generates water flow power. Through the main pipe 402, the branch pipe 403 and the cleaning pipe 405 in the cleaning device 4, water is evenly sprayed onto the blank for cleaning. The design of the nozzle 406 is used to ensure that the cleaning water flow can cover all surfaces of the blank to achieve efficient cleaning. The fixed shell 404 is used to fix the cleaning pipe 405 so that the cleaning pipe 405 can be opened and closed manually to adjust its cleaning angle, while increasing its stability and preventing To prevent the tire from being displaced or damaged by the impact of water flow during the cleaning process, the combination of the B connecting pipe 7 and the water pump 8 is used to extract water from the water tank 5 to ensure a stable water flow supply during the cleaning process. The output end of the water pump 8 is connected to the cleaning device 4 through the C connecting pipe 9, so that the water flow generated by the water pump 8 can be directly delivered to the cleaning area, thereby improving the cleaning efficiency. The rotating disk 11 is powered by the motor 10 to drive the tire to rotate so that the cleaning device can clean the surface of the tire more comprehensively. The wastewater collection tank 12 and the wastewater pipe 13 are used to collect wastewater generated during the cleaning process. The wastewater collection box 14 is used to store wastewater. The sewage outlet 15 is used to discharge the wastewater out of the system to achieve effective wastewater management and environmental protection.
[0039] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A green ceramic production base for making a green ceramic base, characterized in that: The utility model comprises a base (1), a box (2) is fixedly connected to the middle of the upper surface of the base (1), a mounting box (3) is fixedly connected to the upper surface of the box (2), a cleaning device (4) is fixedly connected to the upper surface of the mounting box (3), a water tank (5) is fixedly connected to one side of the inner wall of the box (2), and a water inlet (6) is provided at the top of the front end of the water tank (5); The cleaning device (4) comprises an A connecting pipe (401), the output end of the A connecting pipe (401) is fixedly connected to a main flow pipe (402), the upper surface of the main flow pipe (402) is fixedly connected to a plurality of branch pipes (403), the other end of the branch pipe (403) is fixedly connected to a cleaning pipe (405), and the upper surface of the cleaning pipe (405) is provided with a plurality of nozzles (406).
2. A base for making a green ceramic production blank according to claim 1, characterized in that: The outer surface of the cleaning pipe (405) is fixedly connected to a fixed shell (404), and the fixed shell (404) is connected to the installation box (3).
3. The base for making a green ceramic production blank according to claim 1, characterized in that: A B connecting pipe (7) is fixedly connected to one side of the water tank (5), and a water pump (8) is fixedly connected to the output end of the B connecting pipe (7).
4. A base for making a green ceramic production blank according to claim 3, characterized in that: The output end of the water pump (8) is fixedly connected to a C-connecting pipe (9), and the C-connecting pipe (9) is connected to the cleaning device (4).
5. The base for making a green ceramic production blank according to claim 1, characterized in that: A motor protection shell (16) is fixedly connected to the middle of the upper surface of the box body (2), a motor (10) is fixedly connected to the inner wall of the motor protection shell (16), and an output end of the motor (10) is transmission-connected to a rotating disk (11).
6. The base for manufacturing a green ceramic production blank according to claim 1, characterized in that: The outer surface of the installation box (3) is fixedly connected to a wastewater collection tank (12), and one side of the lower surface of the wastewater collection tank (12) is fixedly connected to a plurality of wastewater pipes (13).
7. A base for manufacturing a green ceramic production blank according to claim 6, characterized in that: The output end of the wastewater pipe (13) is fixedly connected to a wastewater collection box (14), and a sewage outlet (15) is provided on one side of the wastewater collection box (14).