Power distribution device and charging pile
By placing the control board at the bottom layer and setting an isolation layer in the power distribution device of the charging pile, the problem of insufficient insulation voltage resistance caused by heat concentration of copper discharge is solved, and the safety and reliability of the charging pile are improved.
Patent Information
- Application Number
- CN202422652263.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The power distribution modules in the existing DC pile cabinets have a concentration of copper heat discharge due to the miniaturization design, which affects circuit board components, and insufficient insulation voltage resistance, which poses a risk of short circuit loss.
Place the control board at the bottom layer of the device, and set up an isolation layer to isolate the heat of the upper component, and connect it through a high-voltage connector, a copper strip assembly and a DC contactor to form independent high-voltage and low-voltage sides, and use the isolation layer of high-insulating material to improve the insulation pressure resistance.
Effectively isolate the influence of thermal radiation from the outer device, improve the insulation voltage resistance of the device, and enhance safety and reliability.
Smart Images

Figure CN223199908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of charging piles, and in particular to a power distribution device and a charging pile. Background Art
[0002] Currently, the power distribution module used in the DC charging cabinet is too miniaturized, so the positive and negative contactor groups, including several connecting copper bars, are passed through the circuit board, and the negative contactor group and positive contactor group control connectors are provided on the bottom surface of the circuit board.
[0003] The above method causes excessive heat concentration on the copper busbar, which in turn affects the components on the circuit board. In addition, the circuit board is penetrated by the copper busbar and relays, and the distance between the weak current and the strong current is very close, which brings about the problem of insufficient insulation voltage resistance. When charging multiple electric vehicles, there is a risk of short circuit and loss of control. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a power distribution device.
[0005] The utility model also provides a charging pile.
[0006] The technical solutions adopted in this utility model are as follows:
[0007] The utility model proposes a power distribution device, comprising: a copper busbar assembly, a high-voltage connector and a DC contactor located at the upper part of the power distribution device; a control board and an isolation layer located at the lower part of the power distribution device, wherein the control board is placed at the bottom layer of the power distribution device, and the isolation layer is placed at the upper layer of the control board, and the isolation layer is used to isolate the heat of the upper components of the power distribution device.
[0008] The power distribution device of the present invention also has the following additional technical features:
[0009] Specifically, the above device further includes: an upper cover and a lower cover, the upper cover is used to fix the copper busbar assembly, the high-voltage connector and the DC contactor, and the lower cover is used to fix the control board and the isolation layer.
[0010] Specifically, the copper busbar assembly includes an input copper busbar and an output copper busbar. The input copper busbar is arranged on the center side of the power distribution device, and the output copper busbar is arranged on the outside of the power distribution device.
[0011] Furthermore, the control board includes: a PCB (Printed Circuit Board) board.
[0012] Furthermore, the DC contactor includes at least one.
[0013] Specifically, the high-voltage connector, the copper busbar assembly and the DC contactor are connected in sequence to form a power part of the power distribution device.
[0014] Specifically, the control board is connected to the DC contactor via a weak current.
[0015] The present invention also provides a charging pile, comprising the power distribution device mentioned above.
[0016] Furthermore, the charging pile is a DC charging pile.
[0017] Beneficial effects of the utility model:
[0018] The utility model places the control board at the bottom layer of the device, and provides an isolation layer on the upper layer of the control board to separate the high-voltage side from the low-voltage side. This not only isolates the heat radiation influence of the outer layer components on the control board, but also improves the insulation and withstand voltage performance of the entire device, thereby improving the safety and reliability of the operation of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a perspective view of a power distribution device according to one embodiment of the present utility model;
[0020] Figure 2 is a cross-sectional schematic diagram of a power distribution device according to an embodiment of the present utility model;
[0021] Figure 3 It is a schematic diagram of an output copper busbar according to an embodiment of the present utility model. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Figure 1 FIG. 1 is a schematic diagram of a power distribution device according to an embodiment of the present invention. Figure 1 As shown, the power distribution device includes: a copper busbar assembly, a high-voltage connector 1, a DC contactor 2, a control board 3 and an isolation layer 4.
[0024] Among them, the copper busbar assembly, high-voltage connector 1 and DC contactor 2 are located on the upper part of the power distribution device, the control board 3 and the isolation layer 4 are located on the lower part of the power distribution device, the control board 3 is placed at the bottom layer of the power distribution device, and the isolation layer 4 is placed on the upper layer of the control board 3. The isolation layer 4 is used to isolate the heat of the upper components of the power distribution device.
[0025] Specifically, the control board 3 is used to control the power distribution device, the DC contactor 2 is used to control the power distribution device's on / off switching, the high-voltage connector 1 enables power output, and the copper busbar assembly enables electrical connection. The present invention places the control board 3 at the bottom layer of the power distribution device. The upper layer of the control board 3 is an isolation layer 4 composed of a high-insulation material. The top layer of the power distribution device comprises the high-voltage connector 2, the copper busbar assembly, and the DC contactor 3. The present invention can completely separate the high-voltage side from the low-voltage side, not only isolating the control board from the heat radiation effects of external components, but also improving the insulation and withstand voltage performance of the entire device, enhancing the safety and reliability of the entire device.
[0026] Furthermore, in an embodiment of the present invention, a high-voltage connector 1, a copper busbar assembly, and a DC contactor 2 are sequentially connected to form the power portion of the power distribution device. A control board 3 is connected to the DC contactor 2 via a weak current connection and is used to control the on and off of the DC contactor 2.
[0027] In one embodiment of the present invention, Figure 2 As shown, the above device further includes: an upper cover 5 and a lower cover 6 , the upper cover 5 is used to fix the copper busbar assembly, the high-voltage connector 1 and the DC contactor 2 , and the lower cover 6 is used to fix the control board 3 and the isolation layer 4 .
[0028] In one embodiment of the present invention, Figure 1 and 3 As shown, the copper busbar assembly includes an input copper busbar 7 and an output copper busbar 8. The input copper busbar 7 is arranged on the center side of the power distribution device, and the output copper busbar 8 is arranged on the outside of the power distribution device.
[0029] In an embodiment of the present invention, the control board includes a PCB (Printed Circuit Board).
[0030] Furthermore, the DC contactor 3 includes at least one to realize multiple output power ports.
[0031] To sum up, according to the power distribution device of the embodiment of the present invention, the new type places the control board at the bottom layer of the device, and an isolation layer is set on the upper layer of the control board to separate the high-voltage side and the low-voltage side. It can not only isolate the heat radiation effect of the outer layer components on the control board, but also improve the insulation and voltage resistance performance of the entire device, thereby improving the safety and reliability of the operation of the entire device.
[0032] Based on the above-mentioned power distribution device, the present invention further proposes a charging pile, comprising the above-mentioned power distribution device of the present invention.
[0033] In an embodiment of the present invention, the charging pile is a DC charging pile.
[0034] According to the charging pile of the embodiment of the present invention, the control board is placed at the bottom layer of the device through the above-mentioned power distribution device, and an isolation layer is provided on the upper layer of the control board to separate the high-voltage side and the low-voltage side. This can not only isolate the heat radiation influence of the outer layer components on the control board, but also improve the insulation and withstand voltage performance of the entire charging pile, thereby improving the safety and reliability of the operation of the charging pile device.
[0035] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0036] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
[0038] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A power distribution device, characterized in that: include: A copper busbar assembly, a high-voltage connector and a DC contactor located on the upper part of the power distribution device; The control board and the isolation layer are located at the bottom of the power distribution device. The control board is placed at the bottom layer of the power distribution device, and the isolation layer is placed on the upper layer of the control board. The isolation layer is used to isolate the heat of the upper components of the power distribution device.
2. The power distribution device according to claim 1, characterized in that: Also includes: Upper cover and lower cover, the upper cover is used to fix the copper busbar assembly, high-voltage connector and DC contactor, and the lower cover is used to fix the control board and isolation layer.
3. The power distribution device according to claim 1, wherein: The control board includes: a PCB board.
4. The power distribution device according to claim 1, wherein: The DC contactor includes at least one.
5. The power distribution device according to claim 1, characterized in that: The high-voltage connector, the copper busbar assembly and the DC contactor are connected in sequence to form the power part of the power distribution device.
6. The power distribution device according to claim 1, characterized in that: The control panel is connected to the DC contactor via a weak current.
7. A charging pile, characterized in that: The invention comprises a power distribution device according to any one of claims 1 to 6.
8. The charging pile according to claim 7, characterized in that: The charging pile is a DC charging pile.