Winding device for antenna reflecting plate assembly line machining

By designing a winding device including load bearing, winding and tightening mechanism, the problem of uneven winding of conductive tape in the processing of antenna reflector plate assembly line is solved, and efficient use of materials and reduced waste is achieved.

CN223201339UActive Publication Date: 2025-08-08JIANGSU BOFIT PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422489231.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-08
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing winding device for the processing of antenna reflector plate assembly line lacks effective tension control, resulting in a different tightness of conductive tape during the winding process, affecting material reuse and even leading to material loss.

Method used

A winding device including a load bearing mechanism, a winding mechanism and a tightening mechanism is designed. By evenly distributing the residual material and adjusting the tension, it ensures that the residual material is neither loose nor tight during the winding process, avoiding wrinkles and fractures, and improving material utilization.

Benefits of technology

The uniform distribution and tension adjustment of residual materials are achieved, material loss is avoided, material reuse rate is improved, and waste generation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a winding device for assembly line processing of an antenna reflecting plate, which belongs to the technical field of material processing and comprises a bottom plate, and a fixing frame is fixedly mounted on the top surface of the bottom plate. The winding mechanism comprises two supporting frames fixedly installed on the surface of the top of the fixing frame. The tightening mechanism comprises a supporting plate fixedly connected to the surface of the top of the fixing frame. According to the utility model, the excess materials are uniformly distributed on the surface of the receiving roller, so that the problems of wrinkling, breakage and the like of the excess materials in the winding process can be avoided, the original performance of the materials is maintained, and the effect of improving the utilization rate of the materials is achieved; by adjusting the tensioning degree of the excess material, it can be ensured that the excess material is not too loose or too tight in the winding process, waste caused by excessive stretching or loosening of the excess material is reduced, the excess material is easier to reuse, material loss caused by irregular winding is reduced, and the excess material utilization rate is further increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material processing, and in particular relates to a winding device for production line processing of antenna reflectors. Background Art

[0002] The winding device used in the production line processing of antenna reflectors plays an important role in the production and processing process. During the production process of antenna reflectors, there will be some remaining conductive tapes and other materials. The winding device can recycle these materials to reduce material waste. By recycling the remaining materials, enterprises can reduce the consumption of raw materials and thus save production costs.

[0003] Some traditional winding devices in the existing technology may lack effective tension control, resulting in uneven tightness of the conductive tape during the winding process. If the conductive tape is not wound evenly, some areas may be too tight or too loose, thereby affecting the reuse of the material. Loose winding may also cause damage to the material during storage or transportation, and may even make some materials unusable. Utility Model Content

[0004] The purpose of the present utility model is to provide a winding device for production line processing of antenna reflectors, aiming to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A winding device for processing an antenna reflector assembly line comprises a bearing mechanism including a bottom plate, a fixing frame being fixedly mounted on the top surface of the bottom plate;

[0007] The winding mechanism includes a support frame fixedly mounted on the top surface of the fixed frame, wherein the number of the support frames is two, and the inner wall surfaces of the two support frames are rotatably connected to the same unwinding roller;

[0008] The tightening mechanism comprises a support plate fixedly connected to the top surface of the fixing frame, and a movable plate is provided on the top surface of the support plate.

[0009] As a preferred solution of the present invention, a fixing block is fixedly connected to the top surface of the fixing frame, and the number of the fixing blocks is two.

[0010] As a preferred solution of the present invention, one side surface of the two fixed blocks is respectively fixedly mounted with a same reciprocating roller via bearings, and the surface of the reciprocating roller is slidably connected to a movable plate.

[0011] As a preferred solution of the present invention, the winding mechanism also includes two fixed plates, one side surface of which is adapted to be mounted with a motor, and the output end of the motor extends to the other side surface of one of the fixed plates.

[0012] As a preferred solution of the present invention, the winding mechanism further includes a receiving roller fixedly connected to the output end of the motor, and the other end of the receiving roller is fixedly mounted on a side surface of another fixed plate through a bearing.

[0013] As a preferred solution of the present invention, a limiting groove is provided on the top surface of the support plate, a screw rod is fixedly installed on one side surface of the limiting groove through a bearing, and an internal thread block is threadedly connected to the surface of the screw rod.

[0014] As a preferred solution of the present invention, the tightening mechanism further includes a handwheel rotatably connected to one side of the inner surface of the support plate, and one end of the handwheel is fixedly connected to the other end of the screw rod.

[0015] Compared with the prior art, the beneficial effects of the present invention are: by evenly distributing the residual material on the surface of the receiving roller, it is possible to avoid problems such as wrinkles and breakage of the residual material during the winding process, thereby maintaining the original properties of the material, so as to achieve the effect of improving material utilization; by adjusting the tension of the residual material, it is possible to ensure that it is neither too loose nor too tight during the winding process, thereby reducing the waste of residual material caused by excessive stretching or relaxation, making the residual material easier to be reused, reducing material loss caused by irregular winding, and further improving the utilization rate of the residual material, so as to achieve the effect of reducing waste generation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 A partial enlarged schematic diagram of point A in the middle;

[0019] Figure 3 For this utility model Figure 1 The intention of the local enlargement of point B in the middle;

[0020] Figure 4It is an enlarged schematic diagram of the local structure of the tightening mechanism in the present invention.

[0021] In the figure: 100, bearing mechanism; 101, bottom plate; 102, fixed frame; 200, winding mechanism; 201, support frame; 202, unwinding roller; 203, fixed block; 204, reciprocating roller; 205, movable plate; 206, fixed plate; 207, motor; 208, winding roller; 300, tightening mechanism; 301, support plate; 302, movable plate; 303, limiting groove; 304, screw rod; 305, internal thread block; 306, handwheel. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] Example 1

[0026] Reference Figures 1 to 3 , is the first embodiment of the present utility model, which provides a winding device for processing an antenna reflector assembly line, comprising:

[0027] The supporting mechanism 100 includes a base plate 101 , and a fixing frame 102 is fixedly mounted on the top surface of the base plate 101 ;

[0028] Among them, the bottom plate of the base plate 101 is fixedly connected with an anti-skid rubber pad, which can increase the friction between the base plate 101 and the ground, prevent the device from sliding or moving during use, and ensure the stability of the device during operation.

[0029] The winding mechanism 200 includes a support frame 201 fixedly mounted on the top surface of the fixed frame 102. There are two support frames 201. The inner wall surfaces of the two support frames 201 are rotatably connected to the same unwinding roller 202.

[0030] The top of the support frame 201 is an open design, which makes it easy for the staff to quickly take out and put in the unwinding roller 202, thereby improving the efficiency of the winding work.

[0031] The tightening mechanism 300 includes a support plate 301 fixedly connected to the top surface of the fixing frame 102 , and a movable plate 302 is provided on the top surface of the support plate 301 .

[0032] Specifically, a top surface of the fixing frame 102 is fixedly connected with two fixing blocks 203 .

[0033] The fixing frame 102 is used to firmly support the two fixing blocks 203 , thereby preventing the positions of the two fixing blocks 203 from shifting.

[0034] Furthermore, a same reciprocating roller 204 is fixedly mounted on one side surface of the two fixed blocks 203 via bearings, and a movable plate 205 is slidably connected to the surface of the reciprocating roller 204 .

[0035] When the movable plate 205 rotates, it can reciprocate on the surface of the reciprocating roller 204 .

[0036] Preferably, the winding mechanism 200 further includes two fixed plates 206 , wherein a motor 207 is adapted to be mounted on one side surface of one of the fixed plates 206 , and an output end of the motor 207 extends through the other side surface of one of the fixed plates 206 .

[0037] The fixing plate 206 is used to support the motor 207 , and the output end of the motor 207 is rotatably connected to the inner surface of one of the fixing plates 206 .

[0038] It should be noted that the winding mechanism 200 further includes a receiving roller 208 fixedly connected to the output end of the motor 207 , and the other end of the receiving roller 208 is fixedly mounted on a side surface of another fixed plate 206 via a bearing.

[0039] When the output end of the motor 207 rotates, it can drive the receiving roller 208 to rotate synchronously.

[0040] When in use, the discharge roller 202 with residual material is placed on the inner wall surface of the support frame 201, one end of the conductive tape is stretched and fixed to the surface of the receiving roller 208, and the surface of the conductive tape is made to fit the surface of the movable plate 205. The motor 207 is turned on to drive the receiving roller 208 to rotate. While the residual material on the surface of the discharge roller 202 is wound by the rotation of the receiving roller 208, the friction force generated when the residual material contacts the movable plate 205 drives the movable plate 205 to rotate, so that the movable plate 205 drives the residual material to reciprocate on the surface of the reciprocating roller 204, so that the residual material can be evenly distributed on the surface of the receiving roller 208.

[0041] In summary, by evenly distributing the residual material on the surface of the receiving roller 208, problems such as wrinkles and breaks in the residual material during the winding process can be avoided, thereby maintaining the original properties of the material and achieving the effect of improving material utilization.

[0042] Example 2

[0043] Reference Figure 1 and Figure 4 , which is the second embodiment of the present invention. Different from the previous embodiment, this embodiment provides a tightening mechanism 300 that can adjust the tension of the residual material during the process of winding the residual material.

[0044] Specifically, a limiting groove 303 is provided on the top surface of the support plate 301 , a screw rod 304 is fixedly mounted on one side surface of the limiting groove 303 via a bearing, and an internal thread block 305 is threadedly connected to the surface of the screw rod 304 .

[0045] The internal thread block 305 is slidably connected to the limiting groove 303 , and the limiting groove 303 limits the internal thread block 305 so that the internal thread block 305 can perform linear motion through the rotation of the screw rod 304 .

[0046] Furthermore, the tightening mechanism 300 further includes a handwheel 306 rotatably connected to one side of the inner surface of the support plate 301 , and one end of the handwheel 306 is fixedly connected to the other end of the screw rod 304 .

[0047] The rotating hand wheel 306 can drive the screw rod 304 to rotate synchronously.

[0048] When in use, the hand wheel 306 is turned to drive the screw rod 304 to rotate synchronously, and the internal thread block 305 is limited by the limiting groove 303, so that the internal thread block 305 is caused to move linearly through the rotation of the screw rod 304, and then the internal thread block 305 drives the movable plate 302 to move linearly, and the movable plate 302 drives the fixed plate 206 to move linearly, and then the fixed plate 206 drives the receiving roller 208 to move linearly, so that the distance between the receiving roller 208 and the discharging roller 202 can be changed, thereby adjusting the tension of the excess material.

[0049] In summary, by adjusting the tension of the surplus material, it can be ensured that it is neither too loose nor too tight during the winding process, thereby reducing the waste of surplus material caused by excessive stretching or relaxation, making the surplus material easier to reuse, reducing material loss caused by irregular winding, and further improving the utilization rate of surplus material, so as to achieve the effect of reducing waste generation.

[0050] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0051] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0052] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0053] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A winding device for processing an antenna reflector assembly line, characterized by: include, The carrying mechanism (100) comprises a bottom plate (101), and a fixing frame (102) is fixedly mounted on the top surface of the bottom plate (101); The winding mechanism (200) comprises a support frame (201) fixedly mounted on the top surface of the fixed frame (102), wherein the number of the support frames (201) is two, and the inner wall surfaces of the two support frames (201) are rotatably connected to the same unwinding roller (202); The tightening mechanism (300) comprises a support plate (301) fixedly connected to the top surface of the fixing frame (102), and a movable plate (302) is provided on the top surface of the support plate (301).

2. The antenna reflector assembly line processing winding device according to claim 1, characterized in that: A fixing block (203) is fixedly connected to the top surface of the fixing frame (102), and the number of the fixing blocks (203) is two.

3. The antenna reflector assembly line processing winding device according to claim 2, characterized in that: The same reciprocating roller (204) is fixedly mounted on one side surface of the two fixed blocks (203) via bearings, and the surface of the reciprocating roller (204) is slidably connected to a moving plate (205).

4. The antenna reflector assembly line processing winding device according to claim 3, characterized in that: The winding mechanism (200) further comprises a fixed plate (206), wherein the number of the fixed plates (206) is two, wherein a motor (207) is adapted to be mounted on one side surface of one of the fixed plates (206), and an output end of the motor (207) extends through the other side surface of one of the fixed plates (206).

5. The antenna reflector assembly line processing winding device according to claim 4, characterized in that: The winding mechanism (200) further comprises a receiving roller (208) fixedly connected to the output end of the motor (207), and the other end of the receiving roller (208) is fixedly mounted on a side surface of another fixed plate (206) via a bearing.

6. The winding device for processing an antenna reflector assembly line according to claim 5, characterized in that: A limiting groove (303) is provided on the top surface of the support plate (301), a screw rod (304) is fixedly mounted on one side surface of the limiting groove (303) via a bearing, and an internal thread block (305) is threadedly connected to the surface of the screw rod (304).

7. The antenna reflector winding device for production line processing according to claim 6, characterized in that: The tightening mechanism (300) further comprises a hand wheel (306) rotatably connected to one side of the inner surface of the support plate (301), and one end of the hand wheel (306) is fixedly connected to the other end of the screw rod (304).