Fermentation device for livestock and poultry manure sewage treatment in livestock farm
Through forced oxygen injection and temperature-controlled fermentation device, the problems of uneven fermentation of livestock and poultry manure sewage and difficult to control temperature are solved, and efficient fermentation effect is achieved.
Patent Information
- Application Number
- CN202422351494.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-26
AI Technical Summary
During the fermentation of livestock and poultry manure sewage, insufficient oxygen supply leads to uneven fermentation, resulting in harmful gases and odors, and it is difficult to control the fermentation temperature, affecting the fermentation quality and efficiency.
Centrifugal fan, gas pipe and ring pipe are used to force oxygen injection, and stir through the motor drives the stirring rack and the connecting cylinder. The electric heating tube is controlled to maintain the fermentation temperature in the appropriate range.
It improves the fermentation uniformity and fermentation efficiency of manure and sewage, reduces the production of harmful gases, promotes microbial activities, and improves fermentation quality.
Smart Images

Figure CN223201741U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of manure and sewage fermentation, in particular to a fermentation device for treating livestock and poultry manure and sewage in a breeding farm. Background Art
[0002] With the accelerated pace of intensification of livestock and poultry farming, highly automated farming has gradually taken shape, and farming and planting have become two industries. This has not only led to a significant reduction in the rate of returning livestock and poultry manure to the fields, but also caused the accumulation of manure in suburban livestock and poultry farming areas, polluting the surrounding environment. In order to alleviate this situation, fermentation equipment will be used to convert livestock and poultry manure into organic fertilizer or carry out other forms of treatment.
[0003] When fermenting fecal sewage, the fecal sewage is first transferred to the interior of the fermentation equipment, and then oxygen is injected into the fermentation equipment. Finally, the oxygen causes the fecal sewage to gradually ferment in the fermentation equipment, thereby effectively fermenting the fecal sewage into useful organic fertilizer. However, in actual use, since the fecal sewage is in a static state when fermenting in the fermentation equipment, it is not only prone to lack of oxygen, producing harmful gases and odors, but also affects the fermentation uniformity. At the same time, during the fermentation process, it is difficult to ensure the fermentation temperature of the fecal sewage, which in turn affects the activity of microorganisms and reduces the fermentation quality and efficiency of the fecal sewage.
[0004] In summary, the present invention provides a fermentation device for treating livestock and poultry manure and wastewater in a farm to solve the above problems. Utility Model Content
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A fermentation device for treating livestock and poultry manure and sewage in a farm comprises a fermentation tank, a mixing unit is provided on the top of the fermentation tank, an air injection unit is provided on the surface of the fermentation tank, a temperature sensor is fixedly connected to the inner wall of the fermentation tank, a microcontroller is fixedly connected to the right side of the fermentation tank, the mixing unit comprises a connecting disk, and a motor is fixedly connected to the top of the connecting disk, the output shaft of the motor is transmission-connected to a driving wheel, driven wheels are provided on both sides of the inner cavity of the connecting disk, and a transmission rod is fixedly connected to the bottom of the driven wheel, a stirring frame is fixedly connected to the surface of the transmission rod, and a connecting cylinder is fixedly connected to the inner cavity of the stirring frame, an electric heating pipe is fixedly connected to the inner cavity of the connecting cylinder, and the air injection unit comprises a centrifugal fan, an air supply pipe and a ring pipe.
[0007] Furthermore, in the present invention, a transverse plate is fixedly connected to the bottom of the inner cavity of the connecting disk, and the bottoms of the driven wheel and the driving wheel are movably connected to the transverse plate through bearings, and the bottom of the connecting disk is fixedly connected to the top of the fermentation tank.
[0008] Furthermore, in the present invention, the centrifugal fan is located on the left side of the fermentation tank surface and is fixedly connected to the fermentation tank. The air supply pipe is connected to the air outlet end of the centrifugal fan. The ring tube is located at the bottom of the inner cavity of the fermentation tank and is fixedly connected to the bottom of the inner cavity of the fermentation tank. The ring tube is connected to one end of the air supply pipe, and an air injection hole is provided at the top of the ring tube.
[0009] Furthermore, in the present invention, the bottom of the inner cavity of the fermentation tank is fixedly connected to a bottom plate, the bottom of the transmission rod is movably connected to the top of the bottom plate through a bearing, and the bottom of the fermentation tank is fixedly connected to a base.
[0010] Furthermore, in the present invention, the upper end of the left side of the fermentation tank surface is connected to a liquid injection hopper, the lower end of the right side of the fermentation tank surface is connected to a drain pipe, both sides of the top of the fermentation tank are connected to ventilation pipes, and the inner cavity of the ventilation pipe is fixedly connected to a filter.
[0011] Furthermore, in the present invention, the output end of the temperature sensor is connected to the input end of the microcontroller, and the output end of the microcontroller is connected to the input ends of the motor and the centrifugal fan respectively.
[0012] Beneficial effects: The utility model has the following beneficial effects:
[0013] The utility model provides space for the fermentation of fecal sewage through a fermentation tank, and can forcibly inject external air into the inner cavity of the fermentation tank through the cooperation of a centrifugal fan, an air supply pipe and a ring pipe, thereby increasing the oxygen supply, thereby facilitating the fermentation of fecal sewage. The output shaft of the motor drives the driving wheel to rotate, so that the driving wheel drives the driven wheel and the transmission rod to rotate, and the transmission rod drives the stirring frame and the connecting cylinder to rotate to stir the fecal sewage, so that it is in an active state, which is convenient for reaction with oxygen and at the same time can improve the uniformity of the fecal sewage. The internal temperature of the fermentation tank can be monitored by a temperature sensor, and the microcontroller can control the electric heating tube to start operation, so that the electric heating tube generates heat and transmits it to the connecting cylinder. The fecal sewage is heated by the connecting cylinder in cooperation with the electric heating tube, so that the temperature is within the fermentation temperature value range, thereby facilitating the activity of microorganisms and improving the fermentation efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the fermentation tank of the present invention;
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the connection disk of the utility model;
[0017] Figure 4 It is a schematic structural diagram of the cross-sectional state of the connection between the stirring rack and the electric heating tube of the utility model.
[0018] In the picture:
[0019] 1. Fermentation tank; 11. Drain pipe; 12. Vent pipe; 13. Liquid injection bucket; 14. Base; 2. Mixing unit; 21. Connecting plate; 22. Motor; 23. Driving wheel; 24. Driven wheel; 25. Transmission rod; 251. Bottom plate; 26. Stirring frame; 27. Connecting tube; 28. Electric heating tube; 3. Gas injection unit; 31. Centrifugal fan; 32. Gas pipe; 33. Ring pipe; 4. Temperature sensor; 5. Microcontroller. DETAILED DESCRIPTION
[0020] In order to better understand the technical content of the present invention, specific embodiments are given and described as follows in conjunction with the accompanying drawings. Various aspects of the present invention are described in this disclosure with reference to the accompanying drawings, in which many illustrative embodiments are shown. The embodiments of the present disclosure are not necessarily defined to include all aspects of the present invention. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present invention are not limited to any implementation method. In addition, some aspects disclosed in the present invention can be used alone or in any appropriate combination with other aspects disclosed in the present invention.
[0021] Example 1
[0022] like Figure 1-4 The figure shows the first embodiment of the present invention, which provides a fermentation device for treating livestock and poultry manure and sewage in a farm, including a fermentation tank 1, a mixing unit 2 is provided on the top of the fermentation tank 1, an injection unit 3 is provided on the surface of the fermentation tank 1, and a temperature sensor 4 is fixedly connected to the inner wall of the fermentation tank 1, and a microcontroller 5 is fixedly connected to the right side of the fermentation tank 1, the mixing unit 2 includes a connecting disk 21, and a motor 22 is fixedly connected to the top of the connecting disk 21, the output shaft of the motor 22 is transmission-connected to the driving wheel 23, driven wheels 24 are provided on both sides of the inner cavity of the connecting disk 21, and a transmission rod 25 is fixedly connected to the bottom of the driven wheel 24, a stirring frame 26 is fixedly connected to the surface of the transmission rod 25, and the inner cavity of the stirring frame 26 is fixedly connected to a connecting cylinder 27, and the inner cavity of the connecting cylinder 27 is fixedly connected to an electric heating pipe 28, and the injection unit 3 includes a centrifugal fan 31, an air supply pipe 32 and a ring pipe 33.
[0023] like Figure 1-4As shown, the fermentation tank 1 provides space for the fermentation of fecal sewage. Through the cooperation of the centrifugal fan 31, the air supply pipe 32 and the ring pipe 33, external air can be forced into the inner cavity of the fermentation tank 1 to increase the oxygen supply, thereby facilitating the fermentation of fecal sewage. The output shaft of the motor 22 drives the driving wheel 23 to rotate, so that the driving wheel 23 drives the driven wheel 24 and the transmission rod 25 to rotate, and the transmission rod 25 drives the stirring frame 26 and the connecting cylinder 27 to rotate to stir the fecal sewage, so that it is in an active state, which is convenient for reaction with oxygen and at the same time can improve the uniformity of the fecal sewage. The internal temperature of the fermentation tank 1 can be monitored by the temperature sensor 4, and the microcontroller 5 can control the electric heating tube 28 to start operation, so that the electric heating tube 28 generates heat and transfers it to the connecting cylinder 27. The fecal sewage is heated by the connecting cylinder 27 in cooperation with the electric heating tube 28, so that the temperature of the fecal sewage and the internal temperature of the fermentation tank 1 are within a preset fermentation temperature value range, thereby keeping the interior of the fermentation tank 1 in a constant temperature state, which is convenient for promoting microbial activity and improving fermentation efficiency and quality.
[0024] Example 2
[0025] Reference Figure 1 、 2 and 4, which are the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.
[0026] In this embodiment, the bottom of the inner cavity of the connecting disk 21 is fixedly connected to a transverse plate, and the bottoms of the driven wheel 24 and the driving wheel 23 are movably connected to the transverse plate through bearings, and the bottom of the connecting disk 21 is fixedly connected to the top of the fermentation tank 1.
[0027] The centrifugal fan 31 is located on the left side of the surface of the fermentation tank 1 and is fixedly connected to the fermentation tank 1. The air supply pipe 32 is connected to the air outlet end of the centrifugal fan 31. The ring pipe 33 is located at the bottom of the inner cavity of the fermentation tank 1 and is fixedly connected to the bottom of the inner cavity of the fermentation tank 1. The ring pipe 33 is connected to one end of the air supply pipe 32, and an air injection hole is provided at the top of the ring pipe 33.
[0028] like Figure 1 、 2 As shown in Figure 4, the stability of the driven wheel 24 and the driving wheel 23 can be ensured by the transverse plate. The external air will be sucked in by the centrifugal fan 31 and transmitted to the inner cavity of the air pipe 32. The air pipe 32 transmits the air to the inner cavity of the ring tube 33. Finally, the external air can be forced into the inner cavity of the fermentation tank 1 through the air injection hole on the top of the ring tube 33, thereby increasing the oxygen supply inside the fermentation tank 1 and facilitating the fermentation operation of the fecal sewage.
[0029] Example 3
[0030] Reference Figure 1-3 , which is the third embodiment of the present utility model, is based on the first two embodiments.
[0031] In this embodiment, the bottom of the inner cavity of the fermenter 1 is fixedly connected to the bottom plate 251 , the bottom of the transmission rod 25 is movably connected to the top of the bottom plate 251 via a bearing, and the bottom of the fermenter 1 is fixedly connected to the base 14 .
[0032] The upper end of the left side of the fermentation tank 1 surface is connected to a liquid injection hopper 13, the lower end of the right side of the fermentation tank 1 surface is connected to a drain pipe 11, both sides of the top of the fermentation tank 1 are connected to ventilation pipes 12, and the inner cavity of the ventilation pipes 12 is fixedly connected to a filter.
[0033] The output end of the temperature sensor 4 is connected to the input end of the microcontroller 5 , and the output end of the microcontroller 5 is connected to the input ends of the motor 22 and the centrifugal fan 31 respectively.
[0034] like Figure 1-3 As shown, the fermented fecal and sewage can be discharged through the drain pipe 11 for later use. The ventilation pipe 12 can be used to ventilate the interior of the fermentation tank 1 to facilitate oxygen circulation and improve the fermentation quality. The fecal and sewage can be transferred to the fermentation tank 1 for fermentation through the liquid injection hopper 13. The fermentation tank 1 can be stably supported by the base 14. The temperature sensor 4 and the microcontroller 5 are connected to receive the temperature data monitored by the temperature sensor 4, and the temperature data can be compared and analyzed. The microcontroller 5 is respectively connected to the motor 22 and the centrifugal fan 31 to control the opening or closing of the centrifugal fan 31 and the motor 22.
[0035] During use, the fecal sewage is first transferred to the inner cavity of the fermentation tank 1 through the liquid injection hopper 13, and the fermentation tank 1 provides space for the fermentation of fecal sewage. Then, the centrifugal fan 31 is turned on by the microcontroller 5, and the centrifugal fan 31 will absorb the external air and transfer it to the inner cavity of the air supply pipe 32. The air supply pipe 32 transfers the air to the inner cavity of the ring tube 33. Finally, the external air can be forced into the inner cavity of the fermentation tank 1 through the air injection hole on the top of the ring tube 33, thereby increasing the oxygen supply inside the fermentation tank 1 and facilitating the fermentation operation of the fecal sewage. During the fermentation process, the motor 22 is turned on by the microcontroller 5, and the output shaft of the motor 22 drives the driving wheel 23 to rotate, so that the driving wheel 23 drives the driven wheel 24 and the transmission rod 25 to rotate, and the transmission rod 25 drives the stirring frame 26 and the connecting cylinder 27 to rotate. The fecal sewage is stirred dynamically to keep it in an active state, so as to facilitate the reaction with oxygen and improve the uniformity of the fecal sewage. While stirring, the internal temperature of the fermentation tank 1 can be monitored by the temperature sensor 4, and the monitored temperature value is transmitted to the microcontroller 5. The microcontroller 5 compares the temperature value. When the temperature value is lower than the preset temperature value, the microcontroller 5 can control the electric heating tube 28 to start operation, so that the electric heating tube 28 generates heat and transfers it to the connecting tube 27, and the connecting tube 27 transfers the heat to the fermentation tank 1 and the fecal sewage. The fecal sewage is heated by the connecting tube 27 in cooperation with the electric heating tube 28, so that the temperature of the fecal sewage and the internal temperature of the fermentation tank 1 are within the preset fermentation temperature value range, thereby keeping the inside of the fermentation tank 1 in a constant temperature state, which is convenient for promoting microbial activity and improving fermentation efficiency and quality.
[0036] The standard parts used in this application document can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field. In addition, this application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.
[0037] While the present invention has been described above with reference to preferred embodiments, this is not intended to limit the present invention. Persons skilled in the art will readily appreciate that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the claims.
Claims
1. A fermentation device for treating livestock and poultry wastewater in a farm, comprising a fermentation tank (1), characterized in that: The top of the fermentation tank (1) is provided with a mixing unit (2), the surface of the fermentation tank (1) is provided with an air injection unit (3), the inner wall of the fermentation tank (1) is fixedly connected to a temperature sensor (4), the right side of the fermentation tank (1) is fixedly connected to a microcontroller (5), the mixing unit (2) includes a connecting disk (21), and the top of the connecting disk (21) is fixedly connected to a motor (22), and the output shaft of the motor (22) is transmission-connected to a driving wheel (23). Driven wheels (24) are provided on both sides of the inner cavity of the connecting disk (21), and the bottom of the driven wheel (24) is fixedly connected to a transmission rod (25), the surface of the transmission rod (25) is fixedly connected to a stirring frame (26), and the inner cavity of the stirring frame (26) is fixedly connected to a connecting cylinder (27), and the inner cavity of the connecting cylinder (27) is fixedly connected to an electric heating pipe (28), and the gas injection unit (3) includes a centrifugal fan (31), an air delivery pipe (32) and a ring pipe (33).
2. The fermentation device for treating livestock and poultry wastewater in a farm as claimed in claim 1, characterized in that: The bottom of the inner cavity of the connecting disk (21) is fixedly connected to a transverse plate, and the bottoms of the driven wheel (24) and the driving wheel (23) are movably connected to the transverse plate through bearings. The bottom of the connecting disk (21) is fixedly connected to the top of the fermentation tank (1).
3. The fermentation device for treating livestock and poultry wastewater in a farm as claimed in claim 1, characterized in that: The centrifugal fan (31) is located on the left side of the surface of the fermentation tank (1) and is fixedly connected to the fermentation tank (1). The air supply pipe (32) is connected to the air outlet end of the centrifugal fan (31). The ring pipe (33) is located at the bottom of the inner cavity of the fermentation tank (1) and is fixedly connected to the bottom of the inner cavity of the fermentation tank (1). The ring pipe (33) is connected to one end of the air supply pipe (32), and an air injection hole is opened on the top of the ring pipe (33).
4. The fermentation device for treating livestock and poultry wastewater in a farm as claimed in claim 1, characterized in that: The bottom of the inner cavity of the fermentation tank (1) is fixedly connected to a bottom plate (251), the bottom of the transmission rod (25) is movably connected to the top of the bottom plate (251) via a bearing, and the bottom of the fermentation tank (1) is fixedly connected to a base (14).
5. The fermentation device for treating livestock and poultry wastewater in a farm as claimed in claim 1, characterized in that: The upper end on the left side of the surface of the fermentation tank (1) is connected to a liquid injection hopper (13), the lower end on the right side of the surface of the fermentation tank (1) is connected to a liquid discharge pipe (11), and both sides of the top of the fermentation tank (1) are connected to ventilation pipes (12), and the inner cavity of the ventilation pipe (12) is fixedly connected to a filter screen.
6. The fermentation device for treating livestock and poultry wastewater in a farm as claimed in claim 1, characterized in that: The output end of the temperature sensor (4) is connected to the input end of the microcontroller (5), and the output end of the microcontroller (5) is connected to the input ends of the motor (22) and the centrifugal fan (31) respectively.