Bridge deck concrete distributing device
By introducing agitating components and deflectors into the bridge deck concrete fabric device, the problems of concrete accumulation and precipitation in the hopper are solved, and the smooth flow and quality assurance of concrete are achieved.
Patent Information
- Application Number
- CN202422527412.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In the existing bridge deck concrete fabric device, concrete is prone to accumulation in the hopper, causing blockage and sedimentation, affecting the quality of the concrete.
A bridge deck concrete fabric device is designed, including a hopper, a moving frame, agitating assembly and a cloth pipe. The concrete is stirred through the motor-driven rotary shaft to avoid stacking and precipitation and ensure quality.
It effectively avoids the accumulation and precipitation of concrete in the hopper, ensures the flowability and quality of concrete, and reduces the workload of subsequent leveling operations.
Smart Images
Figure CN223202212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bridge deck pavement, in particular to a bridge deck concrete distributing device. Background Art
[0002] In bridge construction, concrete is often laid on the bridge deck to prevent direct wheel wear, distribute wheel loads, and provide a smooth, non-slip driving surface for vehicles. Existing methods for spreading concrete for paving often involve using a hopper to receive the concrete, which then flows through the hopper's outlet onto the bridge deck. During this process, concrete can easily accumulate in the hopper, causing blockages, depending on the speed of workers laying the concrete. Furthermore, it can easily cause sedimentation and stratification, impacting concrete quality. Utility Model Content
[0003] The purpose of the utility model is to provide a bridge deck concrete spreading device to solve the problems that when a hopper is used for bridge deck concrete spreading operations, concrete is easily accumulated in the hopper, causing blockage, and sedimentation and stratification are easily caused, affecting the quality of the concrete.
[0004] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
[0005] A bridge deck concrete distribution device includes a hopper and a movable frame; the upper portion of the movable frame is connected to the hopper; the lower opening of the hopper is closed by a closing plate; and the device further includes a plurality of distribution pipes, the upper ends of which penetrate the closing plate.
[0006] The device further comprises a first rotating shaft; the front end of the first rotating shaft is rotatably connected to the front side of the hopper, the rear end of the first rotating shaft is rotatably connected to the rear side of the hopper, and the first rotating shaft is driven by a motor; the first rotating shaft is evenly provided with a plurality of stirring assemblies along the axial direction; the stirring assemblies include a plurality of first stirring rods perpendicular to the first rotating shaft and radially distributed around the first rotating shaft; two second stirring rods are connected to the front side of the first stirring rod and two second stirring rods are also connected to the rear side;
[0007] It also includes a support rod; the support rod is located below the first rotating shaft, and the front end of the support rod is connected to the front side of the hopper and the rear end is connected to the rear side of the hopper; it also includes multiple fixed rods; the fixed rods and the stirring assembly are arranged alternately and the lower ends of the fixed rods are connected to the support rods; the front side of the fixed rod is connected to the third stirring rod and the rear side is also connected to the third stirring rod, and the third stirring rod is arranged alternately with the second stirring rod.
[0008] Furthermore, the first rotating shaft sleeve is provided with a first pulley, and the first pulley is located outside the hopper; it also includes a second rotating shaft, and the second rotating shaft is located below the support rod; the front end of the second rotating shaft is rotatably connected to the front side of the hopper, and the rear end is rotatably connected to the rear side of the hopper; the second rotating shaft sleeve is provided with a second pulley, and the second pulley is located outside the hopper; the first pulley is connected to the second pulley through a belt;
[0009] A helically arranged guide plate is provided outside the second rotating shaft.
[0010] Furthermore, the second rotating shaft is evenly connected to a plurality of stirring columns along the axial direction.
[0011] Furthermore, it also includes a fourth stirring rod; the fourth stirring rod and the second stirring rod form a cross-shaped component.
[0012] Furthermore, it also includes a horizontal rotating shaft and multiple spiral rollers; the horizontal rotating shaft passes through the centers of the multiple spiral rollers in sequence; the movable frame is connected to two brackets; the two ends of the horizontal rotating shaft are respectively connected to the two brackets; the spiral roller is higher than the lowest point of the movable frame, and the spiral roller is used for preliminary leveling of the concrete.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The mobile frame is moved so that the outlet of the distribution pipe faces the location where concrete distribution is required. The motor is started, which drives the first rotating shaft, which in turn drives the first and second stirring rods. Together with the third stirring rod, which is arranged alternately with the second stirring rod, the mixing operation mixes the concrete fed into the hopper, preventing accumulation and blockage of concrete in the hopper and preventing sedimentation and stratification that affects its quality. The mixed concrete flows through the distribution pipe to the bridge deck, where workers then carry out the subsequent concrete leveling operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an overall schematic diagram of the utility model.
[0016] Figure 2 It is a partial cross-sectional schematic diagram of the present utility model.
[0017] Figure 3 for Figure 2 Schematic diagram of area A in the middle.
[0018] Figure 4 This is a partial schematic diagram of the second rotating shaft of the present invention.
[0019] The meanings of the numbers in the figure are: 1. hopper; 2. movable frame; 3. feeding pipe; 4. motor; 5. first rotating shaft; 6. first stirring rod; 7. second stirring rod; 8. support rod; 9. fixed rod; 10. third stirring rod; 11. first pulley; 12. second rotating shaft; 13. second pulley; 14. belt; 15. guide plate; 16. stirring column; 17. fourth stirring rod; 18. horizontal rotating shaft; 19. spiral roller; 20. bracket. DETAILED DESCRIPTION
[0020] The technical solution of the present invention is described clearly and completely below in conjunction with the accompanying drawings and specific implementation methods. The described embodiment is only one embodiment of the present invention, and the present invention may also have other implementation methods.
[0021] Example:
[0022] See also Figures 1 to 3 The utility model is a bridge deck concrete distribution device, comprising a hopper 1 and a mobile frame 2; the upper portion of the mobile frame 2 is connected to the hopper 1; the lower opening of the hopper 1 is closed by a closing plate; and a plurality of distribution pipes 3, the upper ends of the distribution pipes 3 passing through the closing plate;
[0023] The first rotating shaft 5 is further provided with a first stirring rod 6, the front end of which is rotatably connected to the front side of the hopper 1 and the rear end of which is rotatably connected to the rear side of the hopper 1. The first rotating shaft 5 is driven by a motor 4. The first rotating shaft 5 is evenly provided with a plurality of stirring assemblies along the axial direction. The stirring assemblies include a plurality of first stirring rods 6 perpendicular to the first rotating shaft 5 and radially distributed around the first rotating shaft 5. Two second stirring rods 7 are connected to the front side of the first stirring rod 6 and two second stirring rods 7 are also connected to the rear side.
[0024] It also includes a support rod 8; the support rod 8 is located below the first rotating shaft 5, and the front end of the support rod 8 is connected to the front side of the hopper 1, and the rear end is connected to the rear side of the hopper 1; it also includes multiple fixed rods 9; the fixed rods 9 are staggered with the stirring assembly and the lower end of the fixed rod 9 is connected to the support rod 8; the front side of the fixed rod 9 is connected to the third stirring rod 10 and the rear side is also connected to the third stirring rod 10, and the third stirring rod 10 is staggered with the second stirring rod 7.
[0025] In this embodiment, the movable frame 2 is moved, with the outlet of the distribution pipe 3 facing the location where concrete distribution is required. The motor 4 is started, which drives the first rotating shaft 5 to rotate. The first rotating shaft 5 drives the first stirring rod 6 and the second stirring rod 7 to rotate. Together with the third stirring rod 10, which is arranged alternately with the second stirring rod 7, the concrete fed into the hopper 1 is stirred, preventing the accumulation of concrete in the hopper from causing blockage and the sedimentation and stratification of the concrete that affects its quality. The stirred concrete flows through the distribution pipe 3 to the bridge deck, and then workers carry out the subsequent concrete leveling operation.
[0026] In this embodiment, the closing plate at the bottom of the hopper 1 is sloped toward the top of the distribution pipe 3. This prevents concrete from accumulating on the closing plate and allows for smoother flow toward the distribution pipe 3. The movable frame 2 comprises an upper frame and lower rollers, but may also employ other conventionally movable frame structures. A valve is installed on the distribution pipe 3 to open and close it. This allows it to be closed when distribution is temporarily unavailable and reopened when needed.
[0027] As a preferred embodiment, see Figure 4 The first rotating shaft 5 is provided with a first pulley 11, and the first pulley 11 is located outside the hopper 1; it also includes a second rotating shaft 12, and the second rotating shaft 12 is located below the support rod 8; the front end of the second rotating shaft 12 is rotatably connected to the front side of the hopper 1, and the rear end is rotatably connected to the rear side of the hopper 1; the second rotating shaft 12 is provided with a second pulley 13, and the second pulley 13 is located outside the hopper 1; the first pulley 11 is connected to the second pulley 13 through a belt 14;
[0028] A helically arranged guide plate 15 is provided outside the second rotating shaft 12 .
[0029] In this embodiment, the motor 4 is started, and the motor 4 drives the first rotating shaft 5 to rotate, and the first pulley 11 rotates accordingly, thereby driving the second pulley 13 to rotate through the belt 14, and the second pulley 13 drives the second rotating shaft 12 to rotate, thereby driving the spiral guide plate 15 to rotate accordingly; the guide plate 15 rotates to further stir the concrete passing through it.
[0030] As a preferred embodiment, see Figure 3 、 Figure 4 The second rotating shaft 12 is evenly connected to a plurality of stirring columns 16 along the axial direction.
[0031] In this embodiment, when the guide plate 15 rotates to further stir the concrete passing through it, the stirring column 16 rotates accordingly to stir the concrete more fully. The shape of the stirring column 16 can be flexibly designed to fully stir the concrete.
[0032] As a preferred embodiment, see Figure 3 , further comprising a fourth stirring rod 17; the fourth stirring rod 17 and the second stirring rod 7 form a cross-shaped component.
[0033] In this embodiment, the rotation of the second stirring rod 7 drives the fourth stirring rod 17 to rotate accordingly. The second stirring rod 7 is perpendicular to the fourth stirring rod 17. The rotation of the fourth stirring rod 17 can stir the concrete from another direction, further improving the overall effect of concrete mixing.
[0034] As a preferred embodiment, see Figure 1 , also includes a horizontal rotating shaft 18 and multiple spiral rollers 19; the horizontal rotating shaft 18 passes through the centers of the multiple spiral rollers 19 in sequence; the mobile frame 2 is connected to two brackets 20; the two ends of the horizontal rotating shaft 18 are respectively connected to the two brackets 20; the spiral roller 19 is higher than the lowest point of the mobile frame 2, and the spiral roller 19 is used to perform preliminary leveling of the concrete.
[0035] In this embodiment, the moving frame 2 consists of an upper frame and lower rollers, with the spiral roller 19 being taller than the rollers of the moving frame 2. As the moving frame 2 moves, the spiral roller 19 follows until it contacts concrete flowing from the distribution pipe 3 and deposited on the bridge deck. At this point, the spiral roller 19 begins to rotate and initially level the concrete, reducing the subsequent leveling workload for workers.
[0036] The terms "connection", "fixation" and "docking" appearing in the description of this utility model may refer to fixed connection, processing and forming, welding, or mechanical connection. The specific meanings of the above terms in this utility model shall be understood according to the specific circumstances.
[0037] In the description of the present invention, the terms "inside", "upper", "lower", "end", "side", "outer", etc., which indicate the orientation or position relationship, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A bridge deck concrete placing device, characterized by: It comprises a hopper (1) and a movable frame (2); the upper portion of the movable frame (2) is connected to the hopper (1); the lower opening of the hopper (1) is closed by a closing plate; and it also comprises a plurality of distribution pipes (3), the upper ends of the distribution pipes (3) passing through the closing plate; It also includes a first rotating shaft (5); the front end of the first rotating shaft (5) is rotatably connected to the front side of the hopper (1), and the rear end is rotatably connected to the rear side of the hopper (1), and the first rotating shaft (5) is driven by a motor (4); the first rotating shaft (5) is evenly provided with a plurality of stirring components along the axial direction; the stirring components include a plurality of first stirring rods (6) perpendicular to the first rotating shaft (5) and radially distributed around the first rotating shaft (5); the front side of the first stirring rod (6) is connected to two second stirring rods (7), and the rear side is also connected to two second stirring rods (7); The invention also includes a support rod (8); the support rod (8) is located below the first rotating shaft (5), and the front end of the support rod (8) is connected to the front side of the hopper (1), and the rear end is connected to the rear side of the hopper (1); and a plurality of fixing rods (9); the fixing rods (9) and the stirring assembly are arranged in a staggered manner, and the lower ends of the fixing rods (9) are connected to the support rod (8); the front side of the fixing rod (9) is connected to a third stirring rod (10), and the rear side is also connected to the third stirring rod (10), and the third stirring rod (10) and the second stirring rod (7) are arranged in a staggered manner.
2. The bridge deck concrete placing device according to claim 1, characterized in that: The first rotating shaft (5) is provided with a first pulley (11), and the first pulley (11) is located outside the hopper (1); it also includes a second rotating shaft (12), and the second rotating shaft (12) is located below the support rod (8); the front end of the second rotating shaft (12) is rotatably connected to the front side of the hopper (1), and the rear end is rotatably connected to the rear side of the hopper (1); the second rotating shaft (12) is provided with a second pulley (13), and the second pulley (13) is located outside the hopper (1); the first pulley (11) is connected to the second pulley (13) through a belt (14); A helically arranged guide plate (15) is provided outside the second rotating shaft (12).
3. The bridge deck concrete placing device according to claim 2, characterized in that: The second rotating shaft (12) is evenly connected to a plurality of stirring columns (16) along the axial direction.
4. The bridge deck concrete placing device according to claim 1, characterized in that: It also includes a fourth stirring rod (17); the fourth stirring rod (17) and the second stirring rod (7) form a cross-shaped component.
5. The bridge deck concrete placing device according to claim 1, characterized in that: The utility model further comprises a horizontal rotating shaft (18) and a plurality of spiral rollers (19); the horizontal rotating shaft (18) sequentially passes through the centers of the plurality of spiral rollers (19); the movable frame (2) is connected to two brackets (20); the two ends of the horizontal rotating shaft (18) are respectively connected to the two brackets (20); the spiral rollers (19) are higher than the lowest point of the movable frame (2), and the spiral rollers (19) are used for performing preliminary leveling on the concrete.