Automatic oiling device for emulsion pump station

Abstract

The utility model belongs to the field of emulsion pump station equipment, and particularly discloses an automatic oiling device for an emulsion pump station, which integrates a base, an oil storage tank, an oil pump and an emulsion pump station oil tank and realizes an automatic oiling function. The oil storage tank is provided with an oil inlet, an oil suction pipe, a filter, a liquid level sensor and a temperature sensor, and oil quality and safety monitoring are ensured. The oil pump is connected with the oil storage tank and the pump station oil tank through a pipeline and is provided with a control panel, a signal receiving device and a flow meter, and accurate oiling and monitoring are achieved. And the pump station oil tank is provided with a liquid level sensor and a signal transmitting device which are linked with an oil pump control panel to realize automatic oiling response. Particularly, the oil is emulsified oil, the filter contains activated carbon filler, the oil storage tank can be made of HDPE materials and is provided with a liquid level alarm lamp, the number of the temperature sensors is three, the control panel is provided with a touch control screen, and the operation convenience and the equipment intelligence level are improved.

Description

Technical Field

[0001] The utility model belongs to the field of emulsion pump station equipment, and particularly discloses an automatic refueling device for an emulsion pump station. Background Art

[0002] In industries such as mining, metallurgy, and construction, emulsion pump stations are key components of hydraulic systems, and their stability and reliability are directly linked to production efficiency and safety. The emulsified oil in the emulsion pump station tank is essential for the proper operation of the system. However, traditional refueling methods often rely on manual operation, which can lead to problems such as delayed refueling, inaccurate oil quantity control, and a high risk of emulsion oil contamination. Prior art refueling of emulsion pump stations typically requires manual monitoring of the tank level and manual activation of the pump when the level falls below a set point. This approach is not only inefficient but also prone to over-refueling due to human negligence, potentially affecting the proper functioning of the hydraulic system. Furthermore, since oil can become contaminated during storage and transportation, adding it directly to the emulsion pump station tank can introduce impurities and damage the system. Furthermore, the oil level and temperature in the emulsion pump station tank are crucial indicators of system operational status. Traditional methods of monitoring these parameters through manual inspection or simple level gauges are not only time-consuming and labor-intensive, but also have limited accuracy, making it difficult to detect and resolve problems in a timely manner. In summary, existing technologies for emulsion pump station refueling and level and temperature monitoring have significant shortcomings, manifested in a lack of automation in the refueling process, lax oil quality control, and outdated monitoring methods. These issues severely restrict the safety and efficiency of emulsion pump station operations and require urgent resolution. Utility Model Content

[0003] In order to solve the above problems, the utility model discloses an automatic refueling device for an emulsion pumping station, which aims to achieve timely and accurate refueling of the emulsion pumping station tank through automated and intelligent means, and to realize real-time monitoring and alarm of the oil level and temperature, thereby improving the safety and operation efficiency of the emulsion pumping station.

[0004] The technical solution of the utility model is as follows:

[0005] An automatic refueling device for an emulsion pump station, comprising a base, an oil storage tank, an oil pump, and an emulsion pump station oil tank;

[0006] The oil storage tank and the oil pump are arranged in parallel on the base;

[0007] Universal wheels are provided below the base;

[0008] The top of the oil storage tank is provided with an oil storage tank oil inlet, the oil storage tank is provided with an oil suction pipe, and the end of the oil suction pipe is provided with a filter; the side wall of the oil storage tank is vertically provided with an oil storage tank liquid level sensor; the side wall of the oil storage tank is also vertically provided with a plurality of temperature sensors at intervals;

[0009] The oil pump is connected to the oil suction pipe through a pipeline; a control panel is provided on the oil pump; a signal receiving device is provided on the control panel;

[0010] The emulsion pump station oil tank is arranged on the emulsion pump station, the emulsion pump station oil tank is provided with an emulsion pump station oil tank inlet, and the emulsion pump station oil tank is provided with an emulsion pump station oil tank level sensor; the emulsion pump station oil tank is also provided with a signal transmitter, and the signal transmitter is electrically connected to the emulsion pump station oil tank level sensor;

[0011] The oil pump is connected to the oil tank inlet of the emulsion pump station through a pipeline. A flow meter is provided on the pipeline, and the flow meter is electrically connected to the control panel.

[0012] Furthermore, in the above-mentioned automatic refueling device for an emulsion pump station, the oil is emulsified oil.

[0013] Furthermore, in the above-mentioned automatic refueling device for an emulsion pump station, an activated carbon filler is provided in the filter.

[0014] Furthermore, in the above-mentioned automatic refueling device of the emulsion pump station, a liquid level alarm light is provided on the oil storage tank.

[0015] Furthermore, in the above-mentioned automatic refueling device of the emulsion pump station, the oil storage tank is made of HDPE material.

[0016] Furthermore, in the above-mentioned automatic refueling device for an emulsion pump station, the number of the temperature sensors is 3.

[0017] Furthermore, in the above-mentioned automatic refueling device for an emulsion pump station, a touch control screen is provided on the control panel.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] This new automatic refueling system for an emulsion pump station integrates components such as an oil tank, an oil pump, and liquid level and temperature sensors to achieve automatic refueling and intelligent monitoring of emulsion oil. The automatic refueling function ensures a stable oil level in the tank, improving work efficiency. The filter and activated carbon filler effectively remove impurities from the oil, ensuring oil quality. Real-time monitoring and alarms from the liquid level and temperature sensors prevent oil shortages and overheating risks. The touchscreen control panel enhances operational convenience, and the overall design improves the safety and operational stability of the emulsion pump station. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of an automatic refueling device for an emulsion pump station in Example 1;

[0021] Figure 2 This is a schematic diagram of an automatic refueling device for an emulsion pump station in Example 2;

[0022] Wherein: base 100, universal wheel 110, oil storage tank 200, oil storage tank oil inlet 210, oil suction pipe 220, filter 221, oil storage tank liquid level sensor 230, temperature sensor 240, liquid level alarm light 250, oil pump 300, control panel 310, signal receiving device 320, flow meter 330, emulsion pump station oil tank 400, emulsion pump station oil tank inlet 410, emulsion pump station oil tank liquid level sensor 420, signal transmitting device 430, DETAILED DESCRIPTION

[0023] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The reagents or instruments used in the embodiments of the present invention without indicating the manufacturer are all conventional reagent products that can be obtained through commercial purchase.

[0025] Example 1

[0026] like Figure 1 The automatic refueling device of an emulsion pump station shown includes a base 100, an oil storage tank 200, an oil pump 300, and an emulsion pump station oil tank 400;

[0027] The oil storage tank 200 and the oil pump 300 are arranged in parallel on the base 100;

[0028] A universal wheel 110 is provided below the base 100;

[0029] The top of the oil tank 200 is provided with an oil inlet 210, an oil suction pipe 220 is provided in the oil tank 200, and a filter 221 is provided at the end of the oil suction pipe 220; an oil tank level sensor 230 is vertically provided on the side wall of the oil tank 200; and a plurality of temperature sensors 240 are also vertically provided at intervals on the side wall of the oil tank 200;

[0030] The oil pump 300 is connected to the oil suction pipe 220 through a pipeline; a control panel 310 is provided on the oil pump 300; a signal receiving device 320 is provided on the control panel 310;

[0031] The emulsion pump station oil tank 400 is provided on the emulsion pump station, and is provided with an emulsion pump station oil tank inlet 410. An emulsion pump station oil tank level sensor 420 is provided in the emulsion pump station oil tank 400; the emulsion pump station oil tank 400 is also provided with a signal transmitter 430, and the signal transmitter 430 is electrically connected to the emulsion pump station oil tank level sensor 420;

[0032] The oil pump 300 is connected to the oil tank inlet 410 of the emulsion pump station via a pipeline. A flow meter 330 is provided on the pipeline. The flow meter 330 is electrically connected to the control panel 310 .

[0033] The working method of the above device is roughly as follows:

[0034] The working method of the automatic refueling device of the emulsion pump station can be roughly inferred as follows:

[0035] Initialization and setup:

[0036] First, the oil pump 300 is initialized and set through the control panel 310, including setting the minimum and maximum liquid level thresholds that the emulsion pump station oil tank 400 needs to maintain.

[0037] Ensure that there is enough emulsified oil in the oil storage tank 200 and replenish it through the oil storage tank oil inlet 210.

[0038] Automatic monitoring and signal transmission:

[0039] The emulsion pump station tank liquid level sensor 420 continuously monitors the liquid level in the emulsion pump station tank 400 and transmits real-time liquid level data to the signal transmitter 430 .

[0040] When the liquid level in the emulsion pump station tank 400 is lower than a preset minimum liquid level threshold, the signal transmitting device 430 automatically sends a refueling signal to the signal receiving device 320 on the control panel 310 .

[0041] Start the refueling process:

[0042] After receiving the refueling signal, the control panel 310 determines through internal logic that the refueling program needs to be started, and then activates the oil pump 300.

[0043] The oil pump 300 starts working and extracts lubricating oil or emulsion from the oil suction pipe 220 of the oil storage tank 200 through the pipeline. The filter 221 at the end of the oil suction pipe ensures that the extracted liquid is pure and free of impurities.

[0044] Flow control and liquid level monitoring:

[0045] During the refueling process, the flow meter 330 monitors and records the liquid flow through the pipeline in real time, and feeds the data back to the control panel 310.

[0046] At the same time, the oil tank level sensor 230 and the temperature sensor 240 continuously monitor the liquid level and temperature of the oil tank 200 to ensure that the oil in the oil tank is sufficient and the temperature is appropriate.

[0047] Automatic stop and feedback:

[0048] When the liquid level in the emulsion pump station tank 400 reaches the preset maximum liquid level threshold, the emulsion pump station tank level sensor 420 sends a signal to the signal transmitter 430 again, and then the signal receiver 320 receives a stop signal.

[0049] The control panel 310 controls the oil pump 300 to stop working according to the received stop signal, thereby ending the refueling process.

[0050] Example 2

[0051] like Figure 2 The automatic refueling device of an emulsion pump station shown includes a base 100, an oil storage tank 200, an oil pump 300, and an emulsion pump station oil tank 400;

[0052] The oil storage tank 200 and the oil pump 300 are arranged in parallel on the base 100;

[0053] A universal wheel 110 is provided below the base 100;

[0054] The top of the oil tank 200 is provided with an oil inlet 210, an oil suction pipe 220 is provided in the oil tank 200, and a filter 221 is provided at the end of the oil suction pipe 220; an oil tank level sensor 230 is vertically provided on the side wall of the oil tank 200; and a plurality of temperature sensors 240 are also vertically provided at intervals on the side wall of the oil tank 200;

[0055] The oil pump 300 is connected to the oil suction pipe 220 through a pipeline; a control panel 310 is provided on the oil pump 300; a signal receiving device 320 is provided on the control panel 310;

[0056] The emulsion pump station oil tank 400 is provided on the emulsion pump station, and is provided with an emulsion pump station oil tank inlet 410. An emulsion pump station oil tank level sensor 420 is provided in the emulsion pump station oil tank 400; the emulsion pump station oil tank 400 is also provided with a signal transmitter 430, and the signal transmitter 430 is electrically connected to the emulsion pump station oil tank level sensor 420;

[0057] The oil pump 300 is connected to the oil tank inlet 410 of the emulsion pump station through a pipeline, and a flow meter 330 is provided on the pipeline, and the flow meter 330 is electrically connected to the control panel 310; preferably, the oil is emulsified oil; further, an activated carbon filler is provided in the filter 221; in particular, a liquid level alarm light 250 is provided on the oil storage tank 200; further, the oil storage tank 200 is made of HDPE material; in particular, the number of the temperature sensors 240 is 3; and a touch control screen is provided on the control panel 310.

[0058] The working method is the same as in Example 1.

[0059] The above are limited to several preferred embodiments of the present invention. Although the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the concept of the present invention, and such modifications and improvements are all within the scope of protection of the present invention.

Claims

1. An automatic refueling device for an emulsion pump station, characterized in that: It comprises a base (100), an oil storage tank (200), an oil pump (300), and an emulsion pump station oil tank (400); The oil storage tank (200) and the oil pump (300) are arranged in parallel on the base (100); A universal wheel (110) is provided below the base (100); The top of the oil storage tank (200) is provided with an oil storage tank inlet (210); an oil suction pipe (220) is provided in the oil storage tank (200); a filter (221) is provided at the end of the oil suction pipe (220); an oil storage tank liquid level sensor (230) is vertically provided on the side wall of the oil storage tank (200); and a plurality of temperature sensors (240) are also vertically provided at intervals on the side wall of the oil storage tank (200); The oil pump (300) is connected to the oil suction pipe (220) through a pipeline; a control panel (310) is provided on the oil pump (300); a signal receiving device (320) is provided on the control panel (310); The emulsion pump station oil tank (400) is arranged on the emulsion pump station, an emulsion pump station oil tank inlet (410) is arranged on the emulsion pump station oil tank (400), and an emulsion pump station oil tank level sensor (420) is arranged inside the emulsion pump station oil tank (400); a signal transmitter (430) is also arranged on the emulsion pump station oil tank (400), and the signal transmitter (430) is electrically connected to the emulsion pump station oil tank level sensor (420); The oil pump (300) is connected to the oil tank inlet (410) of the emulsion pump station via a pipeline. A flow meter (330) is provided on the pipeline. The flow meter (330) is electrically connected to the control panel (310).

2. The automatic refueling device for an emulsion pump station according to claim 1, characterized in that: The oil is an emulsified oil.

3. The automatic refueling device for an emulsion pump station according to claim 1, characterized in that: The filter (221) is provided with activated carbon filler.

4. The automatic refueling device for an emulsion pump station according to claim 1, characterized in that: The oil storage tank (200) is provided with a liquid level warning light (250).

5. The automatic refueling device for an emulsion pump station according to claim 1, characterized in that: The oil storage tank (200) is made of HDPE material.

6. The automatic refueling device for an emulsion pump station according to claim 1, characterized in that: The number of the temperature sensors (240) is 3.

7. The automatic refueling device for an emulsion pump station according to claim 1, characterized in that: The control panel (310) is provided with a touch control screen.

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