Self-adjusting clutch

The self-adjusting clutch solves the problems of insufficient friction strength and poor wear resistance through the design of the compensation plate and the disassembly structure, and achieves the effect of extending the service life of the friction plate and saving materials.

CN223203526UActive Publication Date: 2025-08-08ZHEJIANG LEIPAI MOTOR VEHICLE PARTS
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Patent Information

Application Number
CN202520084592.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-08-08
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

During use, existing clutch friction plates are prone to insufficient friction and poor wear resistance during use, resulting in frequent replacement, resulting in waste of raw materials and inconvenient use.

Method used

A self-adjusting clutch is designed to use the spring force of the spring to compensate for losses through the compensation plate and the rotation adjustment assembly, and through the friction plate design of the split structure, only the friction block is replaced instead of the friction plate as a whole.

Benefits of technology

It extends the service life of the friction plate, saves raw materials and economic costs, improves the friction strength and wear resistance of the friction plate, and reduces the need for frequent replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-adjusting clutch. The self-adjusting clutch comprises a clutch shell, a diaphragm spring, a pressure plate, a compensating plate and a friction plate, the compensation plate can downwards push the diaphragm spring, the pressure plate and the friction plate by rotating the adjusting assembly to play a compensation role; wherein the friction plate can be disassembled into an abutting block and three friction blocks through a disassembling and assembling assembly; according to the utility model, through the arrangement of the compensating plate, when the friction plate is worn to a certain degree, the compensating plate is pushed to rotate under the action of the spring, so that the diaphragm spring and the pressure plate are pushed to slide towards the direction of an external flywheel, and a compensating effect is achieved; through the arrangement of a detachable structure of the pressing block and the friction block, when the friction plate needs to be replaced, only the friction block needs to be replaced, the whole friction plate does not need to be replaced, and raw materials and economic losses are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clutches, in particular to a self-adjusting clutch. Background Art

[0002] The clutch pressure plate works by disengaging or engaging the friction plate with the flywheel, connecting and disconnecting the engine and transmission. When the driver depresses the clutch pedal, the pressure plate no longer applies pressure to the friction plate, eliminating friction between the plate and the flywheel. This allows the engine speed and the transmission input shaft to decouple, placing the vehicle in neutral. When the driver releases the clutch pedal, the pressure plate reapplies pressure to the friction plate, generating friction between the plate and the flywheel, transferring engine power to the transmission input shaft and enabling normal vehicle operation.

[0003] As can be seen from the above description, the friction plate plays a vital role in the power transmission between the clutch flywheel and the pressure plate. However, the existing clutch friction plate still has the following problems during use:

[0004] 1. The clutch friction plate often loses thickness due to friction during use, which results in less contact between the friction plate and the flywheel surface when the clutch pedal is stepped on, leading to low friction and slippage.

[0005] 2. Existing clutch friction plates are mostly integral structures, which have poor wear resistance. During long-term use, they need to be replaced regularly, resulting in a great waste of raw materials and bringing great inconvenience to people's car use. They cannot meet the actual needs of modern people. Summary of the Invention

[0006] The utility model aims to solve one of the technical problems existing in the prior art.

[0007] The present application provides a self-adjusting clutch, comprising a clutch housing, a diaphragm spring, a pressure plate, a compensation plate, and a friction plate; the compensation plate can push the diaphragm spring, the pressure plate, and the friction plate downward by rotating an adjustment assembly, thereby playing a compensation role;

[0008] The friction plate can be separated into a pressure block and three friction blocks by disassembling and assembling components.

[0009] Furthermore, the rotation adjustment assembly includes an inclined block and an inclined slot, a plurality of inclined blocks are evenly spaced and circumferentially distributed on the end of the compensation plate facing the clutch housing, and a plurality of corresponding inclined slots are provided on the end of the clutch housing facing the compensation plate, and the inclined blocks abut against the inclined slots;

[0010] The compensating plate can be rotated around its axis through the action member.

[0011] Furthermore, the action member includes a push block, and a plurality of push blocks are distributed circumferentially at equal intervals on one end of the compensation plate facing the clutch housing. A movable groove is provided on the clutch housing, and the push blocks are installed in the movable groove.

[0012] Among them, the outer surface of the pushing block is movably sleeved with a spring, the spring is in a compressed state, a No. 1 clamping part is provided on the movable groove, a No. 2 clamping part is provided on the pushing block, and the two ends of the spring are respectively clamped on the No. 1 clamping part and the No. 2 clamping part.

[0013] Furthermore, a tooth block is provided on the end surface of the inclined block abutting against the inclined groove, and a tooth groove is provided on the end surface of the inclined groove abutting against the inclined block.

[0014] Furthermore, a plurality of limit blocks are circumferentially distributed at equal intervals on one end of the compensation plate facing the clutch housing, a limit slot is provided on the clutch housing, and the limit blocks are installed in the limit slot.

[0015] Furthermore, the disassembly and assembly assembly includes a plug-in hole and an adjustment hole, the end of the pressure block facing away from the diaphragm spring is provided with a plug-in hole and an adjustment hole, the plug-in hole is connected to the adjustment hole, a convex block with an elliptical groove is provided in the plug-in hole, the friction block is provided with a plug-in block, the plug-in block can be inserted into the plug-in hole and the adjustment hole, the plug-in block is provided with a groove, and the convex block is plugged into the groove;

[0016] Wherein, the plug-in block is locked in the plug-in hole by a limiting member.

[0017] Furthermore, the limiting member includes an elliptical block and a rotating block, the elliptical block and the rotating block are fixedly connected by a connecting cylinder, the outer side of the pressing block is provided with a circular groove connected to the elliptical groove, the cylinder is slidably installed in the circular groove, the elliptical block is slidably installed in the elliptical groove, and the thickness of the elliptical block is the same as the thickness of the adjusting hole;

[0018] The elliptical block is completely slid into the adjustment hole, and the plug-in block can be locked in the plug-in hole by rotating 90 degrees.

[0019] Furthermore, a mounting groove is provided at one end of the circular groove facing away from the plug-in block, a mounting block is mounted on the mounting groove by a snap, a stop groove is provided at one end of the mounting block facing the rotating block, and the rotating block is plugged into the stop groove.

[0020] The beneficial effects of the utility model are as follows:

[0021] 1. Through the setting of the compensation plate, when the friction plate is worn to a certain extent, the elastic force of the spring pushes the compensation plate to rotate clockwise around its axis, thereby pushing the diaphragm spring and the pressure plate as a whole to slide toward the external flywheel, playing a compensation role;

[0022] 2. By setting up the detachable structure of the pressure block and the friction block, when replacement is needed after long-term use, only the friction block needs to be replaced instead of the entire block, which saves raw materials and economic losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic structural diagram of a self-adjusting clutch in an embodiment of the present application;

[0024] Figure 2 An exploded view of a self-adjusting clutch in an embodiment of the present application;

[0025] Figure 3 for Figure 1 Schematic diagram of the cross-sectional structure in the AA direction;

[0026] Figure 4 This is a schematic diagram of the structure of the compensation sheet in the embodiment of the present application;

[0027] Figure 5 This is a schematic structural diagram of the clutch housing in an embodiment of the present application;

[0028] Figure 6 This is a schematic diagram of the internal structure of the friction plate in the embodiment of the present application;

[0029] Figure 7 for Figure 6 Schematic diagram of the enlarged structure at B in the middle;

[0030] Figure 8 This is a schematic structural diagram of the protrusion, plug-in block, limit piece, buckle, mounting block and anti-rotation groove in the embodiment of the present application.

[0031] Reference numerals

[0032] 1-clutch housing, 11-oblique groove, 12-movable groove, 13-No. 1 clamping part, 14-tooth groove, 15-limiting groove, 2-diaphragm spring, 3-pressure plate, 4-compensation plate, 41-oblique block, 42-acting member, 43-pushing block, 44-spring, 45-No. 2 clamping part, 46-tooth block, 47-limiting block, 5-friction plate, 51-pressure block, 511-plug-in hole, 512-adjusting hole, 513-bump, 514-circular groove, 515-elliptical groove, 52-friction block, 521-plug-in block, 522-groove, 53-limiting member, 531-elliptical block, 532-rotating block, 533-connecting cylinder, 54-mounting groove, 55-clip buckle, 56-mounting block, 57-stop groove, 6-rotation adjustment assembly, 7-disassembly and assembly assembly. DETAILED DESCRIPTION

[0033] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0034] The terms "first," "second," and the like in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than that illustrated or described herein, and that the objects distinguished by "first," "second," and the like are generally of the same type, and do not limit the number of objects; for example, the first object can be one or more. In addition, the term "and / or" in the specification and claims refers to at least one of the connected objects, and the character " / " generally indicates that the objects connected are in an "or" relationship.

[0035] A self-adjusting clutch provided in an embodiment of the present application is described in detail below with reference to the accompanying drawings through specific embodiments and their application scenarios.

[0036] Example 1:

[0037] like Figures 1 to 5 As shown, an embodiment of the present application provides a self-adjusting clutch, comprising a clutch housing 1, a diaphragm spring 2, a pressure plate 3, a compensation plate 4, and a friction plate 5, wherein the compensation plate 4 can push the diaphragm spring 2, the pressure plate 3 and the friction plate 5 downward by rotating the adjustment component 6, thereby playing a compensation role; wherein the friction plate 5 can be disassembled into a pressure block 51 and three friction blocks 52 by a disassembly and assembly component 7.

[0038] Furthermore, the rotation adjustment assembly 6 includes a bevel block 41 and a bevel groove 11, and a plurality of bevel blocks 41 are distributed circumferentially at equal intervals on the end of the compensation plate 4 facing the clutch housing 1, and a plurality of corresponding bevel grooves 11 are provided on the end of the clutch housing 1 facing the compensation plate 4, and the bevel blocks 41 abut against the bevel grooves 11; wherein, the compensation plate 4 can rotate around its axis through the action member 42.

[0039] Furthermore, the action member 42 includes a pushing block 43, and a plurality of pushing blocks 43 are equidistantly distributed circumferentially at one end of the compensation plate 4 facing the clutch housing 1. A movable groove 12 is provided on the clutch housing 1, and the pushing block 43 is installed in the movable groove 12; wherein, a spring 44 is movably sleeved on the outer surface of the pushing block 43, and the spring 44 is in a compressed state, a No. 1 clamping portion 13 is provided on the movable groove 12, and a No. 2 clamping portion 45 is provided on the pushing block 43, and the two ends of the spring 44 are respectively clamped on the No. 1 clamping portion 13 and the No. 2 clamping portion 45.

[0040] Furthermore, a tooth block 46 is provided on the end surface of the inclined block 41 abutting against the inclined groove 11 , and a tooth groove 14 is provided on the end surface of the inclined groove 11 abutting against the inclined block 41 .

[0041] Furthermore, a plurality of limit blocks 47 are equidistantly distributed circumferentially on one end of the compensation plate 4 facing the clutch housing 1 . A limit slot 15 is provided on the clutch housing 1 , and the limit blocks 47 are installed in the limit slot 15 .

[0042] In this embodiment of the present application, due to the adoption of the above-mentioned structure, when the friction plate 5 is not worn, the two ends of the friction plate 5 are respectively in contact with the external flywheel and the pressure plate 3, and the friction plate 5 rotates with the external flywheel, thereby realizing power transmission. When the friction plate 5 is worn to a certain extent, a gap is generated between the friction plate 5 and the external flywheel. Under the elastic force of the spring 44, the compensation plate 4 is pushed to rotate clockwise around its axis, thereby pushing the diaphragm spring 2 and the pressure plate 3 as a whole to slide toward the direction of the external flywheel, thereby playing a compensation role.

[0043] The cooperation between the tooth block 46 and the tooth groove 14 can ensure the tightness and stability of the contact between the compensation plate 4 and the clutch housing 1, so that the clutch maintains a relatively fixed position relationship inside during operation, ensuring the normal operation of the clutch;

[0044] During the rotation of the clutch housing 1 , the limiting block 47 and the pushing block 43 drive the compensation plate 4 to rotate together, thereby extending the service life of the spring 44 and preventing the inclined block 41 from being separated from the inclined slot 11 .

[0045] Example 2:

[0046] like Figures 6 to 8 As shown, in this embodiment, in addition to the structural features of the aforementioned embodiments, the disassembly and assembly component 7 includes a plug-in hole 511 and an adjustment hole 512, and the end of the pressure block 51 facing away from the diaphragm spring 2 is provided with a plug-in hole 511 and an adjustment hole 512, the plug-in hole 511 is communicated with the adjustment hole 512, and a protrusion 513 with an elliptical groove 515 is provided in the plug-in hole 511, and a plug-in block 521 is provided on the friction block 52, and the plug-in block 521 can be inserted into the plug-in hole 511 and the adjustment hole 512, and a groove 522 is provided on the plug-in block 521, and the protrusion 513 is plugged into the groove 522; wherein, the plug-in block 521 is locked in the plug-in hole 511 by a limit member 53.

[0047] Furthermore, the limiting member 53 includes an elliptical block 531 and a rotating block 532, and the elliptical block 531 and the rotating block 532 are fixedly connected via a connecting cylinder 533. The outer side surface of the pressing block 51 is provided with a circular groove 514 connected to the elliptical groove 515. The cylinder 511 is slidably installed in the circular groove 514, and the elliptical block 531 is slidably installed in the elliptical groove 515, and the thickness of the elliptical block 531 is the same as the thickness of the adjusting hole 512; wherein, the elliptical block 531 slides completely into the adjusting hole 512, and rotating 90 degrees can lock the plug-in block 521 in the plug-in hole 511.

[0048] Furthermore, the circular groove 514 is provided with a mounting groove 54 at the end facing away from the plug-in block 521, and the mounting groove 54 is installed with a mounting block 56 through a buckle 55. The mounting block 56 is provided with a stop groove 57 at the end facing the rotating block 532, and the rotating block 532 is inserted into the stop groove 57.

[0049] In this embodiment of the present application, due to the adoption of the above-mentioned structure, the staff takes out the friction plate 5, then takes out the mounting block 56 from the mounting groove 54, and rotates the rotating block 532 90 degrees. The rotating block 532 drives the connecting cylinder 533 and the elliptical block 531 to rotate together, so that the elliptical block 531 is completely aligned with the elliptical groove 515, and then pulls the rotating block 532 outward. The rotating block 532 drives the connecting cylinder 533 and the elliptical block 531 to slide outward until the elliptical block 531 completely enters the elliptical groove 515. At this time, the plug-in block 521 can slide from the plug-in hole 511 into the adjustment hole 512, so that the protrusion 513 is separated from the groove 522, so that the friction block 52 can be taken out, and then the plug-in block 521 on the new friction block 52 is inserted into the adjustment hole 512 and moved outward. Push the friction block 52 so that the plug-in block 521 slides into the plug-in hole 511, and the protrusion 513 is inserted into the groove 522. Then push the rotating block 532 inward. The rotating block 532 drives the connecting cylinder 533 and the elliptical block 531 to slide inward until the elliptical block 531 completely enters the adjustment hole 512. Then rotate the rotating block 532 90 degrees. The rotating block 532 drives the connecting cylinder 533 and the elliptical block 531 to rotate together. At this time, the plug-in block 521 cannot slide into the adjustment hole 512. Then, the anti-rotation groove 57 is aligned with the rotating block 532, and the mounting block 56 is re-installed in the mounting groove 54 through the buckle 55. At this time, the replacement of one of the friction blocks 52 is completed. The remaining friction blocks 52 can be replaced through the same operation without having to replace them as a whole, saving raw materials and economic losses.

[0050] It should be noted that, in this article, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be noted that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0051] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. A self-adjusting clutch comprising a clutch housing (1), a diaphragm spring (2), a pressure plate (3), a compensation plate (4), and a friction plate (5), characterized in that: The compensation plate (4) can push the diaphragm spring (2), the pressure plate (3) and the friction plate (5) downward by rotating the adjustment component (6), thereby playing a compensation role; The friction plate (5) can be separated into a pressing block (51) and three friction blocks (52) by disassembling and assembling a component (7).

2. A self-adjusting clutch according to claim 1, characterized in that: The rotation adjustment assembly (6) includes an inclined block (41) and an inclined slot (11), a plurality of inclined blocks (41) are equidistantly distributed around the circumference of one end of the compensation plate (4) facing the clutch housing (1), and a plurality of corresponding inclined slots (11) are provided on one end of the clutch housing (1) facing the compensation plate (4), and the inclined blocks (41) abut against the inclined slots (11); The compensating plate (4) is rotatable about its axis via an operating member (42).

3. A self-adjusting clutch according to claim 2, characterized in that: The action member (42) includes a push block (43), and a plurality of push blocks (43) are equidistantly distributed circumferentially on one end of the compensation plate (4) facing the clutch housing (1). A movable groove (12) is provided on the clutch housing (1), and the push blocks (43) are installed in the movable groove (12). The outer surface of the pushing block (43) is movably sleeved with a spring (44), the spring (44) is in a compressed state, a first clamping portion (13) is provided on the movable groove (12), a second clamping portion (45) is provided on the pushing block (43), and two ends of the spring (44) are respectively clamped on the first clamping portion (13) and the second clamping portion (45).

4. A self-adjusting clutch according to claim 2, characterized in that: The inclined block (41) is provided with a tooth block (46) on the end surface of the inclined groove (11), and the inclined groove (11) is provided with a tooth groove (14) on the end surface of the inclined block (41).

5. The self-adjusting clutch according to claim 1, characterized in that: A plurality of limit blocks (47) are circumferentially distributed at equal intervals on one end of the compensation plate (4) facing the clutch housing (1); a limit slot (15) is provided on the clutch housing (1); and the limit blocks (47) are installed in the limit slot (15).

6. The self-adjusting clutch according to claim 1, characterized in that: The disassembly assembly (7) includes a plug hole (511) and an adjustment hole (512), and the end of the pressure block (51) facing away from the diaphragm spring (2) is provided with a plug hole (511) and an adjustment hole (512), the plug hole (511) and the adjustment hole (512) are communicated with each other, a convex block (513) with an elliptical groove (515) is provided in the plug hole (511), and a plug block (521) is provided on the friction block (52), the plug block (521) can be inserted into the plug hole (511) and the adjustment hole (512), a groove (522) is provided on the plug block (521), and the convex block (513) is plugged into the groove (522); The plug-in block (521) is locked in the plug-in hole (511) via a limiting member (53).

7. The self-adjusting clutch according to claim 6, characterized in that: The limiting member (53) includes an elliptical block (531) and a rotating block (532), wherein the elliptical block (531) and the rotating block (532) are fixedly connected via a connecting cylinder (533), and a circular groove (514) communicating with the elliptical groove (515) is provided on the outer side surface of the pressing block (51), and the connecting cylinder (533) is slidably mounted in the circular groove (514), and the elliptical block (531) is slidably mounted in the elliptical groove (515), and the thickness of the elliptical block (531) is the same as the thickness of the adjusting hole (512); The elliptical block (531) completely slides into the adjustment hole (512), and the plug-in block (521) can be locked in the plug-in hole (511) by rotating 90 degrees.

8. The self-adjusting clutch according to claim 7, characterized in that: The circular groove (514) is provided with a mounting groove (54) at one end facing away from the plug-in block (521), a mounting block (56) is mounted in the mounting groove (54) via a buckle (55), and a rotation-stopping groove (57) is provided at one end of the mounting block (56) facing the rotating block (532), and the rotating block (532) is plugged into the rotation-stopping groove (57).