Adjusting device and adjusting system with same
Adjusting the circuit board angle through the remote controlled motor and clamps, the problems of low efficiency and equipment damage in circuit board detection are solved, and safe and efficient circuit board detection is achieved.
Patent Information
- Application Number
- CN202422103486.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-28
AI Technical Summary
During the circuit board detection process, the circuit board angle is frequently adjusted to avoid damage to the human body by X-ray irradiation, resulting in low detection efficiency and easy damage to the X-ray equipment.
Design an adjustment device to control the motor and clamps to adjust the circuit board angle in real time through remote control equipment, combine the movable support seat and buffer structure, and adapt to circuit boards of different sizes to avoid frequent switching X-rays.
Improve detection efficiency, ensure the safety of operators, and avoid damage to X-ray equipment.
Smart Images

Figure CN223204043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection, in particular to an adjusting device and an adjusting system with the adjusting device. Background Art
[0002] When inspecting the soldering quality of circuit boards or performing product failure analysis, X-ray equipment is required to irradiate the circuit boards for inspection. During the irradiation process, the angle and placement of the circuit boards must be adjusted to achieve multi-dimensional observation and improve inspection accuracy.
[0003] However, X-ray exposure exceeding the safe dose is harmful to the human body. Therefore, during inspection, X-ray emission must be stopped before the operator adjusts the angle or position of the circuit board to avoid any harm to the operator. However, this significantly reduces inspection efficiency. Furthermore, frequent switching on and off can easily damage the X-ray equipment. Utility Model Content
[0004] The purpose of the utility model is to provide an adjustment device, which can adjust the angle of the circuit board to be tested in real time for detection, greatly improving work efficiency, ensuring the safety of operators, and avoiding damage to X-ray equipment due to frequent switching.
[0005] The utility model provides an adjustment device, which includes a power supply battery, a remote control switch module, a motor, a base, a first support base, and a second support base. The remote control switch module is powered by the power supply battery and can receive a wireless remote control signal from a remote control device. The motor is connected to the remote control switch module, and the output shaft of the motor can rotate forward or reverse under the drive of the remote control switch module. The first support base is fixedly mounted on the base, and the output shaft is arranged on the first support base, and a first clamping member is provided on the output shaft. The second support base is mounted on the base, and a rotating shaft is provided on the second support base. The rotating shaft is arranged opposite to the output shaft and can rotate coaxially, and a second clamping member is provided on the rotating shaft. The first clamping member can cooperate with the second clamping member to clamp a circuit board to be tested. Therefore, the adjustment device can be wirelessly operated in real time by a remote control device to rotate the circuit board to be tested on it to the desired angle, thereby improving work efficiency, ensuring the safety of the operator, and avoiding damage to the X-ray equipment due to frequent switching.
[0006] In another exemplary embodiment of the adjustment device of the present invention, the second support base is movable toward or away from the first support base; and a locking member is provided on the second support base, which is capable of securing the second support base to the base, thereby adapting to circuit boards of different sizes to be tested.
[0007] In another exemplary embodiment of the adjustment device of the present invention, a slide rail is provided on the base, the slide rail extending in a direction parallel to the axial direction of the output shaft; a slider and a locking bolt are fixedly provided on the second support base, the slider being able to slide on the slide rail, and the locking bolt being able to secure the slider to the slide rail. This adapts to a wider range of circuit boards to be tested, and the structure is simple and easy to implement.
[0008] In another exemplary embodiment of the adjustment device of the present invention, a groove is provided on each of the opposing surfaces of the first clamping member and the second clamping member. When the circuit board to be tested is clamped on the adjustment device, portions of the circuit board to be tested are accommodated in the two grooves. This provides for stable clamping of the circuit board, and the structure is simple and easy to implement.
[0009] In another exemplary embodiment of the adjustment device of the present invention, the second support base includes a first support plate, a mounting sleeve is provided on the first support plate, the rotating shaft is provided through the mounting sleeve, and a compression spring is provided between the second clamping member and the first support plate, the compression spring being sleeved on the rotating shaft. The provision of a buffer structure prevents damage to the circuit board and allows for adaptability to circuit boards of a wider range of sizes.
[0010] In another exemplary embodiment of the regulating device of the present invention, the power supply battery and the remote control switch module are fixedly arranged on the base.
[0011] In another exemplary embodiment of the regulating device of the present invention, the remote control switch module includes a wireless signal receiver, a processor, and two control output terminals. The wireless signal receiver is used to receive a wireless remote control signal from a remote control device; the processor is connected to the wireless signal receiver and is used to process the wireless remote control signal; and the two control output terminals are connected to the motor and can drive the output shaft of the motor to rotate forward, reverse, or stop under the control of the processor, facilitating operator operation.
[0012] In another exemplary embodiment of the adjusting device of the present invention, the wireless remote control signal is a Bluetooth signal, a 3G, 4G, 5G or WiFi signal.
[0013] In another exemplary embodiment of the regulating device of the present invention, the remote control device includes a housing and a wireless signal transmitter. The housing is provided with a forward button, a reverse button, and a stop button. The wireless signal transmitter is configured to transmit a forward signal when the forward button is pressed, a reverse signal when the reverse button is pressed, and a stop signal when the stop button is pressed.
[0014] Another purpose of the present utility model is to provide an adjustment system that can adjust the angle of the circuit board to be tested in real time for detection, greatly improving work efficiency, ensuring the safety of operators, and avoiding damage to X-ray equipment due to frequent switching.
[0015] The utility model provides an adjustment system, which comprises a remote control device and the adjustment device described in any one of the above embodiments. The motor of the adjustment device can rotate forward, reverse or stop under the control of the remote control device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The following drawings are only used to illustrate and explain the present invention, and do not limit the scope of the present invention.
[0017] Figure 1 It is a schematic structural diagram for illustrating the regulating device of the present invention.
[0018] Figure 2 for Figure 1 The adjusting device shown in FIG. 1 is a schematic diagram of a circuit board to be tested.
[0019] Figure 3 for Figure 1 Schematic diagram of the structure of the adjustment device shown in another perspective.
[0020] Figure 4 It is a structural schematic diagram for illustrating the adjustment system of the present invention from another perspective.
[0021] The accompanying drawings are numerals as follows:
[0022] 10 Remote Control Devices
[0023] 11 Forward button
[0024] 12 Stop button
[0025] 13 Reverse button
[0026] 20 Remote control switch module
[0027] 30 motors
[0028] 31 Output shaft
[0029] 41 First support seat
[0030] 411 first clamping member
[0031] 42 Second support seat
[0032] 421 Rotation Axis
[0033] 422 second clamping member
[0034] 423 Locking Bolt
[0035] 424 First Support Plate
[0036] 425 Second support plate
[0037] 426 Installation Casing
[0038] 427 Compression Spring
[0039] 43 base
[0040] 431 Slide Rail
[0041] 50 circuit boards under test DETAILED DESCRIPTION
[0042] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific embodiments of the present invention are now described with reference to the accompanying drawings. The same reference numerals in the drawings represent components with the same structure or similar structures but the same functions.
[0043] In this document, “illustrative” means “serving as an example, instance or illustration”, and any diagram or implementation described in this document as “illustrative” should not be interpreted as a more preferred or more advantageous technical solution.
[0044] To simplify the drawings, only the parts related to the present invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically shown or labeled.
[0045] In this article, "one" not only means "only one", but also means "more than one". In this article, "first", "second", etc. are only used to distinguish each other, rather than to indicate their importance or order.
[0046] Figure 1 It is a schematic structural diagram for illustrating the regulating device of the present invention. Figure 3 Shown Figure 1 Schematic diagram of the structure of the adjustment device from another perspective.
[0047] like Figure 1 As shown, the regulating device includes a control part and a frame part.
[0048] The control unit includes a power supply battery, a remote control switch module 20, and a motor 30. The power supply battery can be independent of the remote control switch module 20 or integrated therein. The power supply battery provides power to the remote control switch module 20. The motor 30 is connected to the remote control switch module 20, and its output shaft can rotate forward or reverse under the control of the remote control switch module 20. The remote control switch module 20 can receive a wireless remote control signal from a remote control device, which is used to control the remote control switch module 20 to operate the motor 30.
[0049] The frame includes a base 43, a first support base 41, and a second support base 42. The first support base 41 and the second support base 42 are mounted on the base 43. Specifically, the first support base 41 is fixedly mounted to the base 43. The motor 30 is fixedly mounted on the first support base 41. The output shaft 31 of the motor 30 passes through the plate of the first support base 41, and a first clamping member 411 is provided at the end of the output shaft 31 extending from the plate. The second support base 42 is fixedly mounted to the base 43, or it can be removably mounted thereto. A rotating shaft 421 is provided on the second support base 42. The rotating shaft 421 can be implemented as a rod with a circular cross-section. The rotating shaft 421 is arranged opposite the output shaft 31, and both can rotate about the same axis. A second clamping member 422 is provided on the end of the rotating shaft 421 near the first support base 41. The first clamping member 411 can cooperate with the second clamping member 422 to clamp a circuit board 50 under test. In order to facilitate the operation of the staff, the power supply battery and the remote control switch module 20 can be fixedly arranged on the base 43.
[0050] The adjustment device described above can adjust the angle of the circuit board to be tested in real time for detection, which greatly improves work efficiency, ensures the safety of operators, and avoids damage to the X-ray equipment due to frequent switching.
[0051] In order to adapt to circuit boards of different sizes, the second support base 42 can be designed to move relative to the first support base 41, for example, it can move toward the first support base 41 or away from the first support base 41. During testing, in order to prevent the second support base 42 from moving relative to the first support base 41, a locking member can be provided on the second support base 42, which can fix the second support base 42 to the base 43. Figure 1As shown, the second support base 42 may include a first support plate 424 and a second support plate 425. The second support plate 425 is mounted on the base 43, with its plane parallel to the support surface of the base 43. The first support plate 424 is positioned perpendicular to the second support plate 425. To enhance the stability of the first support plate 424, a fixing plate may be further disposed on the side of the first support plate 424, with one side of the fixing plate connected to the first support plate 424 and the other side connected to the second support plate 425. Two slide rails 431 are disposed on the surface of the base 43 facing the second support plate 425. The slide rails 431 extend parallel to the axial direction of the output shaft 31 of the motor 30. A slider is fixedly mounted on the surface of the second support plate 425 facing the base 43. The slider is capable of sliding on the slide rails 431. A locking bolt 423 may also be disposed on the slider to secure it to the slide rail 431. For example, the locking bolt 423 can be designed to pass through the slider, and the screwing direction of the locking bolt 423 is toward a surface of the slide rail 431. Thus, when the locking bolt 423 is further screwed in, the end of the locking bolt 423 will abut against the slide rail 431, thereby restricting the second support base 42 to the current position.
[0052] Figure 2 for Figure 1 The adjusting device shown in FIG. 1 is a schematic diagram of a circuit board to be tested.
[0053] like Figure 2 As shown, the circuit board 50 to be tested is clamped between the first clamping member 411 and the second clamping member 422. The first clamping member 411 and the second clamping member 422 can be clips or block-shaped clamping blocks. When the first clamping member 411 and the second clamping member 422 are clamping blocks, a groove can be provided on each of the two opposing surfaces of the clamping blocks to accommodate a portion of the circuit board 50 to be tested. As a result, when the circuit board 50 to be tested is clamped on the clamping blocks, the two sidewalls of the groove can provide support for the circuit board 50 to be tested, thereby preventing the circuit board 50 from falling off the first clamping member 411 and the second clamping member 422.
[0054] When clamping the circuit board 50 to be tested, it is necessary to apply pressure towards the center of the circuit board on both sides of the circuit board 50 to be tested. If the force is not well controlled, the circuit board 50 to be tested may be damaged. Therefore, a buffer structure can be provided on the rotating shaft 421. Specifically, Figure 2As shown, a mounting sleeve 426 can be fixedly mounted on the first support plate 424 of the second support base 42. The rotating shaft 421 passes through the mounting sleeve 426. A second clamping member 422 is provided at the end of the rotating shaft 421 facing the first clamping member 411, and a retaining ring is provided at the end of the rotating shaft 421 facing away from the first clamping member 411. The outer diameter of the retaining ring is larger than the inner diameter of the mounting sleeve 426, thereby preventing the rotating shaft 421 from dislodging from the mounting sleeve 426. A compression spring 427 is disposed between the second clamping member 422 and the first support plate 424, and is sleeved on the rotating shaft 421. Thus, when the circuit board 50 to be tested is clamped between the first clamping member 411 and the second clamping member 422, since the rotating shaft 421 can slide in the mounting sleeve 426, the compression spring 427 can be compressed by the second clamping member 422. Therefore, the second clamping member 422 can cooperate with the first clamping member 411 to clamp the circuit board 50 to be tested. Moreover, due to the spring structure, the circuit board 50 to be tested can be prevented from being damaged by excessive force.
[0055] The regulating device of the present invention, its remote control switch module 20 includes a wireless signal receiver, a processor and two control output terminals. Among them, the wireless signal receiver is used to receive a wireless remote control signal from a remote control device 10; the processor is connected to the wireless signal receiver and is used to process the wireless remote control signal; the two control output terminals are connected to the motor 30, and can drive the output shaft 31 of the motor 30 to rotate forward, reverse or stop under the control of the processor. The wireless remote control signal is a Bluetooth signal, 3G, 4G, 5G or WiFi signal. Specifically, when the wireless signal processor receives a wireless remote control signal, it sends the wireless remote control signal to the processor, the processor processes the wireless remote control signal, and controls the output current and the current direction of the two control output terminals according to the instructions indicated by the wireless remote control signal, thereby controlling the motor to rotate forward, reverse or stop.
[0056] Figure 4 Schematic diagram for explaining the structure of the regulating system of the present invention. Figure 4FIG. 1 shows an adjustment system of the present invention, which includes a remote control device 10 and an adjustment device according to any of the embodiments described above. The remote control device 10 includes a housing and a wireless signal transmitter disposed within the housing. The housing is provided with a forward button 11, a reverse button 13, and a stop button 12. The wireless signal transmitter is configured to: a) transmit a forward signal when the forward button 11 is pressed; b) transmit a reverse signal when the reverse button 13 is pressed; and c) transmit a stop signal when the stop button 12 is pressed. The remote control switch module 20 of the adjustment device includes a wireless signal receiver, a processor, and two control output terminals. The wireless signal receiver is configured to receive a wireless remote control signal from the remote control device 10; the processor is connected to the wireless signal receiver for processing the wireless remote control signal; and the two control output terminals are connected to the motor 30 and, under the control of the processor, can drive the output shaft 31 of the motor 30 to rotate forward, reverse, or stop according to the wireless remote control signal transmitted by the remote control device 10.
[0057] It should be understood that although this specification describes various embodiments, not every embodiment contains only one independent technical solution. This description is for clarity only. Those skilled in the art should consider this specification as a whole. The technical solutions in the various embodiments may also be appropriately combined to form other implementation methods that are understandable to those skilled in the art. Nouns and pronouns related to people in this patent application are not limited to specific genders.
[0058] The series of detailed descriptions listed above are merely specific descriptions of feasible embodiments of the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent implementation scheme or changes that do not depart from the technical spirit of the present invention, such as the combination, division or repetition of features, should be included in the scope of protection of the present invention.
Claims
1. A regulating device, characterized in that: include: Power supply battery; a remote control switch module (20), which is powered by the power supply battery and is capable of receiving a wireless remote control signal from a remote control device (10); a motor (30) connected to the remote control switch module (20), wherein an output shaft (31) of the motor (30) is capable of rotating forward or reverse under the drive of the remote control switch module (20); Base (43); a first support seat (41) fixedly mounted on the base (43); the output shaft (31) is disposed on the first support seat (41); and a first clamping member (411) is disposed on the output shaft (31); and a second support seat (42) mounted on the base (43); a rotating shaft (421) is provided on the second support seat (42); the rotating shaft (421) is arranged opposite to the output shaft (31) and can rotate coaxially; a second clamping member (422) is provided on the rotating shaft (421); The first clamping member (411) can cooperate with the second clamping member (422) to clamp a circuit board (50) to be tested.
2. The adjusting device according to claim 1, characterized in that: The second support seat (42) is capable of moving toward or away from the first support seat (41); A locking member is provided on the second support seat (42), and the locking member is capable of fixing the second support seat (42) to the base (43).
3. The adjusting device according to claim 1, characterized in that: A slide rail (431) is provided on the base (43), and the extension direction of the slide rail (431) is parallel to the axial direction of the output shaft (31); A slider and a locking bolt (423) are fixedly provided on the second support seat (42); the slider can slide on the slide rail (431); and the locking bolt (423) can fix the slider to the slide rail (431).
4. The adjusting device according to claim 1, characterized in that: A groove is respectively provided on two opposite surfaces of the first clamping member (411) and the second clamping member (422); When the circuit board (50) to be tested is clamped on the adjustment device, part of the circuit board (50) to be tested is accommodated in the two grooves.
5. The adjusting device according to claim 1, characterized in that: The second support seat (42) includes a first support plate (424), a mounting sleeve (426) is provided on the first support plate (424), the rotating shaft (421) is provided in the mounting sleeve (426), a compression spring (427) is provided between the second clamping member (422) and the first support plate (424), and the compression spring (427) is sleeved on the rotating shaft (421).
6. The adjusting device according to claim 1, characterized in that: The power supply battery and the remote control switch module (20) are fixedly arranged on the base (43).
7. The adjusting device according to claim 1, characterized in that The remote control switch module (20) comprises: A wireless signal receiver, used for receiving the wireless remote control signal from the remote control device (10); a processor connected to the wireless signal receiver and configured to process the wireless remote control signal; Two control output terminals are connected to the motor (30) and can drive the output shaft (31) of the motor (30) to rotate forward, reverse or stop rotating under the control of the processor.
8. The adjusting device according to claim 7, characterized in that: The wireless remote control signal is a Bluetooth signal, 3G, 4G, 5G or WiFi signal.
9. The adjusting device according to claim 1, characterized in that The remote control device (10) comprises: a housing on which a forward button (11), a reverse button (13) and a stop button (12) are provided; and Wireless signal transmitter, which is used for When the forward button (11) is pressed, a forward signal is sent. When the reversal button (13) is pressed, a reversal signal is sent. When the stop button (12) is pressed, a stop signal is sent.
10. A regulating system, characterized in that The invention comprises a remote control device (10) and an adjusting device according to any one of claims 1 to 9, wherein the motor (30) of the adjusting device can rotate forward, reverse or stop under the control of the remote control device (10).