Air leakage detection equipment for motor train unit brake pipeline

Through the structure of pillars, support blocks, support rods, sliders and ropes, combined with servo motors and reel wheels, the difficulty of handheld in the detection of air leakage of the EMU brake pipeline is solved, the lifting support and height adjustment of the equipment is realized, and the convenience of detection is improved.

CN223204146UActive Publication Date: 2025-08-08CRRC QINGDAO SIFANG CO LTD
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Patent Information

Application Number
CN202422670508.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-08-08
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

When detecting air leakage in the brake pipeline of the EMU, maintenance personnel need to squat or lie flat, which leads to difficulty in holding the detection equipment and insufficient operation convenience.

Method used

A leak detection equipment for brake pipelines of EMUs is designed, using a pillar, support block, support rod, slider and rope structure, combined with a servo motor and a reel wheel to realize the lifting support and height adjustment of the equipment.

Benefits of technology

It reduces the labor intensity of maintenance personnel, improves the convenience and flexibility of air leakage detection, and meets different detection needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air leakage detection device for a motor train unit brake pipeline, which comprises a base and a detection device body, the upper end of the base is fixedly connected with a vertically arranged support column, the upper end of the support column is fixedly connected with a support block, the outer side wall of the support block is fixedly connected with a transversely arranged support rod, and the outer side wall of the support block is fixedly connected with the detection device body. The supporting rod is slidably sleeved with a sliding block, a storage groove is formed in the lower end of the sliding block, a control switch is fixedly connected to the outer side wall of the sliding block, a servo motor is fixedly connected to the outer side wall of the sliding block, and the tail end of an output shaft of the servo motor penetrates through the sliding block and is rotationally connected with the inner side wall of the storage groove; an output shaft of the servo motor is rotationally connected with the sliding block, and the output shaft of the servo motor is fixedly sleeved with a winding wheel. According to the utility model, through the arrangement of the sliding block, the coiling wheel and other mechanisms, the hoisting and supporting effects on detection equipment can be realized, the handheld burden of workers is reduced, the lifting adjustment is convenient, and the air leakage detection convenience of the brake pipeline is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air leakage detection, in particular to an air leakage detection device for brake pipelines of electric train sets. Background Art

[0002] The position of the EMU brake pipeline in the EMU is relatively complex, because it needs to run through the entire EMU, connecting the brakes of each wheel and other key components of the braking system. Part of the brake pipeline extends from the master brake cylinder to the bottom of the vehicle. This part is usually connected with a higher-strength copper pipe to ensure its stability and durability.

[0003] At present, maintenance personnel for the brake pipes under the vehicle often need to squat or lie down to perform air leakage detection operations. It is difficult to hold the detection equipment in this position, and the operational convenience needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and to propose an air leakage detection device for the brake pipe of an EMU.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The camshaft is connected to the outer wall of the support block, and the cam is connected to the outer wall of the support block, and a sliding sleeve is provided on the support rod, and a storage groove is provided on the lower end of the slider. A control switch is fixedly connected to the outer wall of the slider, and a servo motor is fixedly connected to the outer wall of the slider, and the output shaft end of the servo motor passes through the slider and is rotatably connected to the inner wall of the storage groove. The output shaft of the servo motor and the slider are rotatably connected, and a winding wheel is fixedly provided on the output shaft of the servo motor, and a lifting rope is wound around the winding wheel. One end of the lifting rope is fixedly connected to the winding wheel, and the lower end of the lifting rope passes through the storage groove, and the detection device body is fixed to the lower end of the lifting rope.

[0007] Preferably, the sliding sleeve on the sling is provided with a wire ring, the outer side wall of the wire ring is fixedly connected to a fixing rod, and one end of the fixing rod is fixedly connected to the inner side wall of the storage groove.

[0008] Preferably, a triangular fixing block is fixedly connected between the outer side wall of the pillar and the lower end of the supporting block.

[0009] Preferably, a fixing ring is fixedly sleeved on one end of the support rod close to the support block, and one side of the fixing ring is fixedly connected to the outer side wall of the support block.

[0010] Preferably, one end of the support rod away from the support block is fixedly connected to an anti-fall-off block.

[0011] Preferably, the sling is made of nylon.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The present invention provides pillars, support blocks, support rods, sliders and lifting ropes to support the main body of the detection equipment during lifting, making it more convenient for users to conduct air leakage detection on the brake line under the vehicle, reducing the burden on their hands and operational errors caused by fatigue. The present invention provides control switches, servo motors, winding wheels and lifting ropes to facilitate users to adjust the height of the main body of the detection equipment to meet different detection needs. The present invention provides mechanisms such as sliders and winding wheels to support the detection equipment during lifting, reducing the burden on workers holding the equipment, facilitating lifting and adjusting, and improving the convenience of brake line leakage detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of an air leakage detection device for EMU brake pipes proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of an air leakage detection device for EMU brake pipes proposed by the utility model;

[0016] Figure 3 This is a structural schematic diagram of position A of an air leakage detection device for brake pipes of an EMU proposed by the present invention.

[0017] In the figure: 1-base, 2-pillar, 3-fixed block, 4-support block, 5-fixed ring, 6-slider, 7-support rod, 8-anti-slip block, 9-detection equipment body, 10-control switch, 11-servo motor, 12-winding wheel, 13-hanging rope, 14-wire ring, 15-fixed rod. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Reference Figure 1-3, a leakage detection device for the brake pipeline of an EMU, comprising a base 1 and a detection device body 9, the detection device body 9 being an ultrasonic leakage detector, the upper end of the base 1 being fixedly connected to a vertically arranged pillar 2 for supporting a support block 4, the upper end of the pillar 2 being fixedly connected to a support block 4 for supporting a support rod 7, a triangular fixed block 3 being fixedly connected between the outer side wall of the pillar 2 and the lower end of the support block 4 for supporting the support block 4, a transversely arranged support rod 7 being fixedly connected to the outer side wall of the support block 4 for supporting a slider 6, a fixed ring 5 being fixedly sleeved on one end of the support rod 7 close to the support block 4 for improving the firmness between the support rod 7 and the support block 4, one side of the fixed ring 5 being fixedly connected to the outer side wall of the support block 4, and an anti-slip block 8 being fixedly connected to one end of the support rod 7 away from the support block 4 for preventing the slider 6 from slipping off the support rod 7;

[0020] In this embodiment, a slider 6 is provided on the sliding sleeve of the support rod 7 for facilitating user adjustment of the left and right position of the detection device body 9. A storage slot is provided at the lower end of the slider 6. A control switch 10 is fixedly connected to the outer wall of the slider 6 for controlling the start and stop of the servo motor 11. The output end of the control switch 10 is electrically connected to the input end of the servo motor 11. A servo motor 11 is fixedly connected to the outer wall of the slider 6 for driving the winding reel 12 to rotate. The end of the output shaft of the servo motor 11 passes through the slider 6 and is rotatably connected to the inner wall of the storage slot. The output shaft of the servo motor 11 is rotatably connected to the slider 6.

[0021] In this embodiment, a winding wheel 12 is fixedly provided on the output shaft of the servo motor 11 for winding and unwinding the lifting rope 13. A lifting rope 13 is wound around the winding wheel 12 for lifting the detection equipment body 9. The lifting rope 13 is made of nylon material to improve strength. One end of the lifting rope 13 is fixedly connected to the winding wheel 12, and the lower end of the lifting rope 13 passes through the storage slot. The detection equipment body 9 is fixed to the lower end of the lifting rope 13. A wire ring 14 is provided on the sliding sleeve of the lifting rope 13 for guiding the movement and lifting of the lifting rope 13. A fixing rod 15 is fixedly connected to the outer wall of the wire ring 14 for supporting the wire ring 14. One end of the fixing rod 15 is fixedly connected to the inner wall of the storage slot.

[0022] In this embodiment, first, the detection device body 9 is held by hand toward the pipeline to be detected, so as to perform the air leakage detection operation. The detection device body 9 is supported by the lifting rope 13 to avoid the hand from bearing the weight of the detection device body 9, thereby reducing labor intensity. At the same time, the slider 6 is manually pushed to slide left and right on the support rod 7. The left and right position of the detection device body 9 is adjusted by sliding the slider 6 left and right, so as to perform detection operations on pipelines at different positions under the vehicle. At the same time, the servo motor 11 is controlled to start and stop by the control switch 10, and the winding wheel 12 is driven by the servo motor 11 to be installed or reversed, so that the winding wheel 12 can reel and unwind the hanging rope 13, thereby realizing the height adjustment of the detection device body 9 to meet the usage requirements in different scenarios.

[0023] As mentioned above, the detection device body and servo motor are both existing mature technologies. Their working principles and internal structures are well known to those skilled in the art. This application only utilizes their functions and does not improve their internal structures. Therefore, they are not described in detail.

[0024] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An air leakage detection device for a brake line of an EMU train, comprising a base (1) and a detection device body (9), characterized in that: The upper end of the base (1) is fixedly connected to a vertically arranged pillar (2), the upper end of the pillar (2) is fixedly connected to a support block (4), the outer side wall of the support block (4) is fixedly connected to a horizontally arranged support rod (7), a sliding block (6) is provided on the sliding sleeve of the support rod (7), the lower end of the sliding block (6) is provided with a storage groove, the outer side wall of the sliding block (6) is fixedly connected to a control switch (10), the outer side wall of the sliding block (6) is fixedly connected to a servo motor (11), the servo motor (11) is fixedly connected to the outer side wall of the sliding block (6), and the servo motor (11) is fixedly connected to the outer side wall of the sliding block (6). The end of the output shaft of the servo motor (11) passes through the slider (6) and is rotatably connected to the inner wall of the storage groove. The output shaft of the servo motor (11) is rotatably connected to the slider (6). A winding wheel (12) is fixedly sleeved on the output shaft of the servo motor (11). A hanging rope (13) is wound around the winding wheel (12). One end of the hanging rope (13) is fixedly connected to the winding wheel (12). The lower end of the hanging rope (13) passes through the storage groove. The detection device body (9) is fixed to the lower end of the hanging rope (13).

2. The air leakage detection device for brake pipes of an EMU according to claim 1, characterized in that: A wire ring (14) is provided on the sliding sleeve of the hanging rope (13), a fixing rod (15) is fixedly connected to the outer wall of the wire ring (14), and one end of the fixing rod (15) is fixedly connected to the inner wall of the storage groove.

3. The air leakage detection device for brake pipes of an EMU according to claim 1, characterized in that: A triangular fixed block (3) is fixedly connected between the outer side wall of the pillar (2) and the lower end of the support block (4).

4. The air leakage detection device for brake pipes of an EMU according to claim 1, characterized in that: A fixing ring (5) is fixedly sleeved on one end of the support rod (7) close to the support block (4), and one side of the fixing ring (5) is fixedly connected to the outer side wall of the support block (4).

5. The air leakage detection device for brake pipes of an EMU according to claim 1, characterized in that: An anti-drop block (8) is fixedly connected to one end of the support rod (7) away from the support block (4).

6. The air leakage detection device for brake pipes of an EMU according to claim 1, characterized in that: The sling (13) is made of nylon.