Efficient double-circulation cooling device
By integrating the waterways of the cooling tower and the mold temperature machine into one, using closed cooling tower and plate heat exchange to achieve cold and heat exchange, the equipment cost and resource waste of different water quality cooling systems in the production of high-temperature resistant silicone rubber is solved, and the cooling effect with high efficiency and low energy consumption is achieved.
Patent Information
- Application Number
- CN202422490541.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the production of high-temperature resistant silicone rubber and coating products, the powder treatment and stirring and mixing processes require cooling systems with different water quality respectively, resulting in high equipment costs, waste of resources and mismatch in power configuration.
A high-efficiency dual circulation cooling device is designed to combine the water paths of the cooling tower and the mold temperature machine into one, and the cooling and heat exchange is realized through a plate heat exchanger. The closed cooling tower is used to ensure the cleanliness of the water and reduce energy consumption.
It reduces the workshop floor area, reduces power consumption, improves equipment utilization, and meets the cooling needs of different water quality requirements.
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Figure CN223204614U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of high-efficiency dual-circulation cooling, and in particular to a high-efficiency dual-circulation cooling device. Background Art
[0002] In the production of high-temperature silicone rubber and coating products, both the powder handling and mixing processes are subject to cooling requirements: powder handling requires a large amount of cold water to be supplied to the condensation tower to achieve condensation, while mixing requires cooling the reactor. Due to the varying precision and maintenance requirements of the equipment, the water requirements also differ. This necessitates the need for two separate cooling systems, which not only incurs significant equipment costs but also results in a waste of resources. Therefore, we designed and developed this dual-circulation cooling device.
[0003] In production, the internal pipelines of the condensing tower are simple and unobstructed, the water flows fast in the pipeline, is replaced quickly, and is not easy to scale due to high temperature. Therefore, the requirements for the water body are not high, and tap water can be used. The cooling of the stirring kettle is achieved by entering the mold temperature controller with cold water to cool the heating oil, and finally achieve the cooling effect. It is the cooling water for more precise equipment, and the cold water pipeline is thin, the flow rate is low, and it is easy to scale. Therefore, pure water is required for the water body. If two devices are cooled at the same time, at least two chillers are required to work at the same time. Due to different water consumption, the power of the chillers is also different, so many problems will arise: whether the power configuration is sufficient, whether the site area is sufficient, whether the cooling efficiency is matched, etc. For this reason, we propose an efficient double-circulation cooling device to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a high-efficiency double-circulation cooling device to solve the problems raised in the above background technology.
[0005] The embodiments of this application adopt the following technical solutions:
[0006] A high-efficiency dual-circulation cooling device includes a base plate, the upper surface of which is fixedly connected to a condenser body, the upper surface of which is mounted with a condenser water tank, the upper surface of which is fixedly connected to a cooling tower, the outer surface of the condenser body being fixedly connected to the outer surface of the cooling tower via a plurality of first connecting pipes, the upper surface of the base plate being respectively mounted with a mold temperature controller, a heat exchanger, a pure water tank and a first water pump, the front surface of the heat exchanger being respectively fixedly connected to the condenser water tank, the condenser body, the pure water tank and the mold temperature controller via the first connecting pipes, and the outer surface of the pure water tank being fixedly connected to the mold temperature controller via the first connecting pipe.
[0007] Preferably, a control panel is installed on the front of the condenser body, and the control panel is electrically connected to various components in the device through connecting wires.
[0008] Preferably, a second water pump is installed on the right side of the condenser body, and the input end of the second water pump and the output end of the second water pump are fixedly connected to a second connecting pipe and a third connecting pipe respectively.
[0009] Preferably, the upper surface of the pure water tank is fixedly connected to a liquid injection cylinder, and a sealing cover is placed above the liquid injection cylinder.
[0010] Preferably, the front side of the condenser body is fixedly connected to a drain valve, and the bottom surface of the base plate is fixedly connected to a plurality of supporting legs.
[0011] Preferably, the bottom surface of each supporting leg is fixedly connected to an anti-slip pad, and the bottom surface of each anti-slip pad is provided with a plurality of mounting holes.
[0012] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:
[0013] The utility model discloses a high-efficiency double-circulation cooling device. By matching the appropriate power cooling equipment, it is finally determined that the closed cooling tower has the advantages of ensuring the cleanliness of the water body and low energy consumption during long-term operation. The cooling tower cools the condenser water tank and is equipped with a mold temperature controller water tank at the same time. The water tank is filled with pure water, and the inlet and outlet water are directly connected to the mold temperature controller through the hot water line of the plate heat exchanger, and the cold water line of the heat exchanger is indirectly connected to the condenser water tank, forming a cooling tower double-pipeline circulation system, which combines the double cooling water lines into one, and performs hot and cold exchange through the heat exchanger. The two circulating water lines with different water quality requirements are connected in parallel to meet the cooling needs of various equipment. Therefore, after the improvement of this equipment, the workshop area occupied by the circulating water line is halved, the power consumption is reduced, and the equipment utilization rate is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a high-efficiency double-circulation cooling device of the utility model;
[0016] Figure 2 This is a schematic side sectional view of a high-efficiency double-circulation cooling device according to the present invention;
[0017] Figure 3 This is a schematic diagram of the top view of a high-efficiency double-circulation cooling device of the present invention;
[0018] Figure 4 This is a schematic diagram of the front cross-section structure of a high-efficiency double-circulation cooling device of the present invention;
[0019] Figure 5Schematic diagram of the system structure of a high-efficiency double-circulation cooling device of the present invention.
[0020] In the figure: 1. Base plate; 2. Condenser body; 3. Condenser water tank; 4. Anti-slip mat; 5. Mold temperature controller; 6. Drain valve; 7. Support leg; 8. Control panel; 9. Cooling tower; 10. Second connecting pipe; 11. Second water pump; 12. Third connecting pipe; 13. Pure water tank; 14. Sealing cover; 15. Liquid injection cylinder; 16. Heat exchanger; 17. First connecting pipe; 18. First water pump; 19. Mounting hole. DETAILED DESCRIPTION
[0021] To make the purpose, technical solutions, and advantages of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with the specific embodiments of this application and the corresponding drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0022] The following describes in detail the technical solutions provided by various embodiments of the present application in conjunction with the accompanying drawings.
[0023] See also Figure 1-5 , this utility model provides a technical solution for an efficient double-circulation cooling device:
[0024] A high-efficiency double-circulation cooling device includes a base plate 1, a condenser body 2 is fixedly connected to the upper surface of the base plate 1, a condenser water tank 3 is installed on the upper surface of the condenser body 2, a cooling tower 9 is fixedly connected to the upper surface of the base plate 1, and the outer surface of the condenser body 2 is fixedly connected to the outer surface of the cooling tower 9 through a plurality of first connecting pipes 17. A mold temperature controller 5, a heat exchanger 16, a pure water tank 13 and a first water pump 18 are respectively installed on the upper surface of the base plate 1. The front of the heat exchanger 16 is fixedly connected to the condenser water tank 3, the condenser body 2, the pure water tank 13 and the mold temperature controller 5 through the first connecting pipe 17. The outer surface of the pure water tank 13 is fixedly connected to the mold temperature controller 5 through the first connecting pipe 17. Specifically, by matching Appropriate power cooling equipment was finally determined. The closed cooling tower 9 has the advantage of ensuring water cleanliness and low energy consumption for long-term operation. The cooling tower 9 cools the condenser water tank 3 and is equipped with a mold temperature controller 5 equipment water tank. Pure water is contained in this water tank, and the inlet and outlet water is directly connected to the mold temperature controller 5 through the plate heat exchanger 16 hot water line, and the heat exchanger 16 cold water line is indirectly connected to the condenser water tank 3, forming a cooling tower 9 double-pipeline circulation system, which combines the double cooling water lines into one, and performs heat exchange through the heat exchanger 16. The two circulating water lines with different water quality requirements are connected in parallel to meet the cooling needs of multiple equipment. Therefore, after this equipment improvement, the workshop area occupied by the circulating water line is halved, the power consumption is reduced, and the equipment utilization rate is increased.
[0025] In this embodiment, a control panel 8 is installed on the front of the condenser body 2, and the control panel 8 is electrically connected to various components in the device through connecting wires; a second water pump 11 is installed on the right side of the condenser body 2, and the input end and output end of the second water pump 11 are fixedly connected to a second connecting pipe 10 and a third connecting pipe 12 respectively; specifically, the control panel 8 can be used to conveniently control various components in the device, thereby facilitating the use of the device. The control panel 8 is a switching device for controlling electrical equipment or circuits, which is widely used in industrial, commercial and household fields to realize switching, switching and control operations of circuits. Its core purpose is to provide a reliable and safe means to control the flow of current. It is usually composed of a mechanical switch and a matching electrical component, and can be switched by manual operation or other control signals. The main function of the control panel 8 is to open, close or switch the flow path of current in the circuit, thereby realizing control of the electrical equipment. Its design and function vary depending on the application scenario, but are all intended to improve the convenience and safety of operation. The second water pump 11 can enable the normal operation of the device.
[0026] In this embodiment, the upper surface of the pure water tank 13 is fixedly connected to a liquid injection cylinder 15, and a sealing cover 14 is placed above the liquid injection cylinder 15; the front of the condenser body 2 is fixedly connected to a drain valve 6, and the bottom surface of the base plate 1 is fixedly connected to a plurality of support legs 7; the bottom surface of each support leg 7 is fixedly connected to an anti-slip pad 4, and the bottom surface of each anti-slip pad 4 is provided with a plurality of mounting holes 19; specifically, through the provided liquid injection cylinder 15, pure water can be conveniently added to the pure water tank 13, and through the provided sealing cover 14, the pure water tank 13 can be sealed, and through the cooperation of the provided multiple support legs 7, the anti-slip pad 4 and the mounting holes 19, the device can be made more stable when in use.
[0027] Working principle: When this high-efficiency double-circulation cooling device is used, the condenser water tank 3 is first cooled by the installed cooling tower 9, and then the equipment water tank of the mold temperature controller 5 is cooled. Since the water tank is filled with pure water, the inlet and outlet water is directly connected to the mold temperature controller 5 through the hot water line of the plate heat exchanger 16, and finally the cold water line of the heat exchanger 16 is indirectly connected to the condenser water tank 3, so that the device constitutes a cooling tower 9 double-pipeline circulation system.
[0028] The foregoing is merely an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should all be included within the scope of the claims of the present application.
Claims
1. A high-efficiency dual-circulation cooling device, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to a condenser body (2), and a condenser water tank (3) is installed on the upper surface of the condenser body (2). The upper surface of the base plate (1) is fixedly connected to a cooling tower (9), and the outer surface of the condenser body (2) is fixedly connected to the outer surface of the cooling tower (9) through a plurality of first connecting pipes (17). The upper surface of the base plate (1) is respectively installed with a mold temperature controller (5), a heat exchanger (16), a pure water tank (13) and a first water pump (18). The front surface of the heat exchanger (16) is respectively fixedly connected to the condenser water tank (3), the condenser body (2), the pure water tank (13) and the mold temperature controller (5) through the first connecting pipe (17). The outer surface of the pure water tank (13) is fixedly connected to the mold temperature controller (5) through the first connecting pipe (17).
2. The high-efficiency dual-circulation cooling device according to claim 1, characterized in that: A control panel (8) is installed on the front of the condenser body (2), and the control panel (8) is electrically connected to various components in the device via connecting wires.
3. The high-efficiency dual-circulation cooling device according to claim 1, characterized in that: A second water pump (11) is installed on the right side of the condenser body (2), and the input end of the second water pump (11) and the output end of the second water pump (11) are fixedly connected to a second connecting pipe (10) and a third connecting pipe (12), respectively.
4. The high-efficiency dual-circulation cooling device according to claim 1, characterized in that: The upper surface of the pure water tank (13) is fixedly connected to a liquid injection cylinder (15), and a sealing cover (14) is placed above the liquid injection cylinder (15).
5. The high-efficiency dual-circulation cooling device according to claim 1, characterized in that: The front surface of the condenser body (2) is fixedly connected to a drain valve (6), and the bottom surface of the base plate (1) is fixedly connected to a plurality of support legs (7).
6. The high-efficiency dual-circulation cooling device according to claim 5, characterized in that: The bottom surface of each support leg (7) is fixedly connected to an anti-skid pad (4), and the bottom surface of each anti-skid pad (4) is provided with a plurality of mounting holes (19).