Silicon carbide smelting furnace
By using a rotating shaft and fan blade system driven by a servo motor in a silicon carbide smelting furnace, combined with a filter plate and a cleaning plate, the harm problem of dust to the human body during the silicon carbide smelting process is solved, and an effective dust reduction effect is achieved.
Patent Information
- Application Number
- CN202422375038.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-27
AI Technical Summary
During the smelting of silicon carbide, the dust generated during the waste gas and feeding cause harm to the health of on-site personnel, and it is difficult for the existing technology to effectively reduce dust.
A silicon carbide smelting furnace was designed, which used a servo motor to drive the rotating shaft and fan blade to form wind power, filter dust and impurities through the filter plate, and scrape off the attached dust with the cleaning plate, while spraying water under the action of wind power to degrade impurities.
Effectively filter and remove dust, avoid the harm of dust to the human body, and achieve the dust reduction effect of feed and waste gas.
Smart Images

Figure CN223204715U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon carbide smelting, in particular to a silicon carbide smelting furnace. Background Art
[0002] Silicon carbide, also known as corundum grit or refractory sand, has the molecular formula SiC. Its hardness lies between that of corundum and diamond, while its mechanical strength is higher than that of corundum. It is resistant to high temperatures, wear, thermal shock, chemical corrosion, radiation, and exhibits good electrical and thermal conductivity. Besides being used as an abrasive, it is widely used in metallurgy, chemical engineering, ceramics, aerospace, and other fields. Due to its low natural content, silicon carbide is primarily artificially produced. A common method involves mixing quartz sand with coke, utilizing the silica and petroleum coke, adding salt and sawdust, and heating the mixture in an electric furnace to approximately 2000°C. After undergoing various chemical processes, silicon carbide powder is obtained.
[0003] During the silicon carbide smelting process, the exhaust gas needs to be discharged. When discharged, it usually creates a large amount of dust, which affects the health of on-site personnel. When adding raw materials before smelting, a large amount of dust will also be discharged from the feed port, which is harmful to the human body. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a silicon carbide smelting furnace, which has the advantage of reducing dust on the feed and exhaust gas, thus avoiding the problem of dust harming the human body.
[0005] In order to achieve the purpose of dust reduction for feeding and exhaust gas, the utility model provides the following technical solutions:
[0006] A silicon carbide smelting furnace comprises a furnace body, a feed pipe is fixedly connected to a side wall of the furnace body, an air outlet pipe is fixedly connected to the other side wall of the furnace body, and further comprises:
[0007] A connection box is fixedly connected to the middle of the air outlet duct, a filter plate is fixedly connected to the inner wall of the connection box, a servo motor is fixedly connected to the inner wall of the air outlet duct on the left side of the connection box, a rotating shaft is fixedly connected to the output end of the servo motor, and the rotating shaft passes through the filter plate, a fan blade is fixedly connected to the side wall of the rotating shaft on the left side of the filter plate, and a cleaning plate is fixedly connected to the side wall of the rotating shaft on the right side of the filter plate, and the cleaning plate is in contact with the surface of the filter plate.
[0008] According to some embodiments, a water tank is fixedly connected to the top of the air outlet pipe above the connection box, and a collection box is clamped to the bottom of the connection box.
[0009] According to some embodiments, a partition is fixedly connected to the middle of the inner wall of the water tank, a sliding plate is slidably connected between the partition and the water tank, and a spring is fixedly connected between the sliding plate and the inner wall of the water tank.
[0010] According to some embodiments, a connecting column is fixedly connected to the bottom of the sliding plate, and the connecting column extends to the inner cavity of the air outlet duct, and a collision block is fixedly connected to the bottom end of the connecting column above the fan blade.
[0011] According to some embodiments, an atomizing port is fixedly connected to the bottom of the water tank on the right side of the partition, a water inlet pipe is fixedly connected to the top of the water tank, and both the atomizing port and the inner cavity of the water inlet pipe are provided with a one-way valve.
[0012] According to some embodiments, the bottom of the collision block is configured to be arc-shaped, and the collision block can fit the fan blade.
[0013] Beneficial effects
[0014] The utility model provides a silicon carbide smelting furnace, which has the following beneficial effects:
[0015] The silicon carbide smelting furnace uses a servo motor to drive the rotating shaft and fan blades to rotate to generate wind force, sucking air from the feed pipe and then discharging it from the outlet pipe. When the feed pipe is used to add materials, the dust of the raw materials in the inner cavity of the feed pipe will be sucked in and then discharged from the outlet pipe, and the exhaust gas generated by smelting silicon carbide will also be discharged from the outlet pipe. The dust and impurities in the exhaust gas can be filtered out by the filter plate, so that they adhere to the surface of the filter plate. When the rotating shaft rotates, the rotating shaft also drives the cleaning plate to rotate, and the cleaning plate will scrape the dust from the surface of the filter plate to avoid blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the device of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the device of the utility model (front view);
[0018] Figure 3 This is a schematic structural diagram of the air outlet pipe of the utility model (front section);
[0019] Figure 4 This is a schematic structural diagram of the air outlet pipe of the utility model (side section).
[0020] In the figure: 1. furnace body; 101. feed pipe; 102. air outlet pipe; 2. connecting box; 201. filter plate; 202. servo motor; 203. rotating shaft; 204. fan blade; 205. cleaning plate; 206. water tank; 207. collecting box; 3. sliding plate; 301. spring; 302. connecting column; 303. collision block; 304. atomizing port; 305. water inlet pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Reference Figure 1-4 A silicon carbide smelting furnace includes a furnace body 1, a feed pipe 101 is fixedly connected to the side wall of the furnace body 1, and an air outlet pipe 102 is fixedly connected to the other side wall of the furnace body 1, and further includes:
[0023] The middle part of the air outlet pipe 102 is fixedly connected to the connection box 2, and the inner wall of the connection box 2 is fixedly connected to the filter plate 201. The inner wall of the air outlet pipe 102 on the left side of the connection box 2 is fixedly connected to the servo motor 202. The output end of the servo motor 202 is fixedly connected to the rotating shaft 203, and the rotating shaft 203 passes through the filter plate 201. The fan blade 204 is fixedly connected to the side wall of the rotating shaft 203 on the left side of the filter plate 201. The cleaning plate 205 is fixedly connected to the side wall of the rotating shaft 203 on the right side of the filter plate 201, and the cleaning plate 205 is in contact with the surface of the filter plate 201.
[0024] A water tank 206 is fixedly connected to the top of the air outlet pipe 102 above the connection box 2, and a collection box 207 is clamped to the bottom of the connection box 2;
[0025] It should be noted that: when the servo motor 202 is turned on, the servo motor 202 drives the rotating shaft 203 to rotate, and the rotating shaft 203 drives the fan blades 204 to rotate to generate wind force, sucking air from the feed pipe 101 and then discharging it from the air outlet pipe 102. When the feed pipe 101 is used to add materials, the dust of the raw materials in the inner cavity of the feed pipe 101 will be sucked into the inner cavity of the furnace body 1 and then discharged from the air outlet pipe 102, and when the furnace body 1 smelts silicon carbide, the exhaust gas generated will also be discharged from the air outlet pipe 102, and the filter plate 201 set in the inner cavity of the connecting box 2 can filter out all the dust and impurities in the exhaust gas, so that they adhere to the surface of the filter plate 201, and while the rotating shaft 203 rotates, the rotating shaft 203 will also drive the cleaning plate 205 to rotate, and the cleaning plate 205 will scrape the dust off the surface of the filter plate 201 and enter the inner cavity of the collection box 207 for collection.
[0026] Reference Figure 1-4 A partition is fixedly connected to the middle of the inner wall of the water tank 206, a sliding plate 3 is slidably connected between the partition and the water tank 206, and a spring 301 is fixedly connected between the sliding plate 3 and the inner wall of the water tank 206;
[0027] The bottom of the sliding plate 3 is fixedly connected to a connecting column 302, and the connecting column 302 extends to the inner cavity of the air outlet pipe 102. The bottom end of the connecting column 302 above the fan blade 204 is fixedly connected to a collision block 303;
[0028] The bottom of the water tank 206 on the right side of the partition is fixedly connected to an atomizing port 304, and the top of the water tank 206 is fixedly connected to a water inlet pipe 305, and the inner cavities of the atomizing port 304 and the water inlet pipe 305 are both provided with a one-way valve;
[0029] It should be noted that when the rotating shaft 203 drives the fan blade 204 to rotate, the fan blade 204 will collide with the collision block 303, so that the collision block 303 drives the sliding plate 3 to slide upward toward the inner cavity of the water tank 206 through the connecting column 302. At the same time, the spring 301 is squeezed to generate a rebound force. At this time, the water in the inner cavity of the water tank 206 is squeezed and sprayed out from the atomization port 304, quickly degrading the dust in the inner cavity of the air outlet pipe 102 and the impurities in the exhaust gas, and then flows into the collection box 207. cavity, and when the fan blade 204 is away from the collision block 303, under the action of the rebound force of the spring 301, the collision block 303 returns to its original position, waiting for the next collision with the fan blade 204, so that the atomizing port 304 can continue to spray water to reduce dust, wherein the atomizing port 304 and the inner cavity of the water inlet pipe 305 are both provided with a one-way valve, so that the water inlet pipe 305 can only take in water and air, and the atomizing port 304 can only spray water, thereby ensuring that the water tank 206 can always use the atomizing port 304 to spray water.
[0030] Reference Figure 1-4 , the bottom of the collision block 303 is set to be arc-shaped, and the collision block 303 and the fan blade 204 can fit together;
[0031] It should be noted that the arrangement of the collision block 303 allows the collision block 303 to slide upward when the fan blade 204 collides with the collision block 303, thereby preventing the fan blade 204 and the collision block 303 from being stuck to each other.
[0032] Operation method: Turn on the servo motor 202, the servo motor 202 drives the rotating shaft 203 to rotate, and the rotating shaft 203 drives the fan blades 204 to rotate to generate wind force, sucking air from the feed pipe 101 and then discharging it from the air outlet pipe 102. When the feed pipe 101 is used to add materials, the dust of the raw materials in the inner cavity of the feed pipe 101 will be sucked into the inner cavity of the furnace body 1 and then discharged from the air outlet pipe 102. When the furnace body 1 smelts silicon carbide, the exhaust gas generated will also be discharged from the air outlet pipe 102. The filter plate 201 provided in the inner cavity of the connecting box 2 can filter out all the dust and impurities in the exhaust gas and make them adhere to the surface of the filter plate 201. When the rotating shaft 203 rotates, the rotating shaft 203 also drives the cleaning plate 205 to rotate. The cleaning plate 205 will scrape the dust from the surface of the filter plate 201 and enter the inner cavity of the collection box 207 for collection.
[0033] When the rotating shaft 203 drives the fan blades 204 to rotate, the fan blades 204 will collide with the collision block 303, so that the collision block 303 drives the sliding plate 3 to slide upwards in the inner cavity of the water tank 206 through the connecting column 302, and at the same time the spring 301 is squeezed to generate a rebound force. At this time, the water in the inner cavity of the water tank 206 is squeezed and sprayed out from the atomization port 304, quickly degrading the dust in the inner cavity of the air outlet pipe 102 and the impurities in the exhaust gas, and then flows into the inner cavity of the collection box 207, and when the fan blades 204 are away from the collision block 303, under the action of the rebound force of the spring 301, the collision block 303 returns to its original position, waiting for the next collision with the fan blades 204, so that the atomization port 304 can continue to spray water to reduce dust.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A silicon carbide smelting furnace, comprising a furnace body (1), characterized in that: The side wall of the furnace body (1) is fixedly connected to a feed pipe (101), and the other side wall of the furnace body (1) is fixedly connected to an air outlet pipe (102), and further comprises: The middle of the air outlet pipe (102) is fixedly connected to a connection box (2), the inner wall of the connection box (2) is fixedly connected to a filter plate (201), the inner wall of the air outlet pipe (102) located on the left side of the connection box (2) is fixedly connected to a servo motor (202), the output end of the servo motor (202) is fixedly connected to a rotating shaft (203), and the rotating shaft (203) passes through the filter plate (201), the side wall of the rotating shaft (203) located on the left side of the filter plate (201) is fixedly connected to a fan blade (204), and the side wall of the rotating shaft (203) located on the right side of the filter plate (201) is fixedly connected to a cleaning plate (205), and the cleaning plate (205) is in contact with the surface of the filter plate (201).
2. A silicon carbide smelting furnace according to claim 1, characterized in that: A water tank (206) is fixedly connected to the top of the air outlet pipe (102) located above the connection box (2), and a collection box (207) is clamped to the bottom of the connection box (2).
3. A silicon carbide smelting furnace according to claim 2, characterized in that: A partition is fixedly connected to the middle of the inner wall of the water tank (206), a sliding plate (3) is slidably connected between the partition and the water tank (206), and a spring (301) is fixedly connected between the sliding plate (3) and the inner wall of the water tank (206).
4. A silicon carbide smelting furnace according to claim 3, characterized in that: The bottom of the sliding plate (3) is fixedly connected to a connecting column (302), and the connecting column (302) extends to the inner cavity of the air outlet pipe (102). The bottom end of the connecting column (302) above the fan blade (204) is fixedly connected to a collision block (303).
5. The silicon carbide smelting furnace according to claim 4, characterized in that: The bottom of the water tank (206) located on the right side of the partition is fixedly connected to an atomizing port (304), the top of the water tank (206) is fixedly connected to a water inlet pipe (305), and the inner cavities of the atomizing port (304) and the water inlet pipe (305) are both provided with one-way valves.
6. The silicon carbide smelting furnace according to claim 5, characterized in that: The bottom of the collision block (303) is configured to be arc-shaped, and the collision block (303) and the fan blade (204) can fit together.