Online flat steel wire width detection mechanism with winding function

Abstract

The utility model relates to the field of flat steel wire production, in particular to an on-line flat steel wire width detection mechanism with a winding function, which comprises a connecting plate, a winding roller rotationally connected to one side of the connecting plate, a flat steel wire arranged on the outer side of the winding roller, a servo motor arranged on one side of the connecting plate, and a servo motor arranged on the other side of the connecting plate. A servo motor is arranged on the connecting plate, an output shaft of the servo motor is in transmission connection with the winding roller through a coupler, a detection table is arranged on one side of the connecting plate, a hollow groove is formed in the upper side of the detection table, and a detection mechanism is arranged on the upper side of the detection table. And when the width of the flat steel wire is slightly changed, the rotating ring block can move along with the width of the flat steel wire, and the rotating ring block drives the pointer to move together when moving, so that workers can observe and record the width of the flat steel wire through the scale groove.

Description

Technical Field

[0001] The utility model belongs to the technical field of flat steel wire production, in particular to an online flat steel wire width detection mechanism with a winding function. Background Art

[0002] Flat wire is a type of steel wire with a flat cross-section, commonly used in various engineering and manufacturing applications. Compared to round wire, flat wire has a larger surface area and different mechanical properties. Flat wire can be used as reinforcement in concrete to increase the strength and stability of structures, and is used to manufacture various connectors such as clamps, brackets, and supports.

[0003] After searching, the prior art, Chinese Patent Publication No.: CN212300258U, Authorization Date: 2021-01-05, discloses an online flat steel wire width detection mechanism, comprising a detection component and a plurality of pressure rollers and rollers arranged at both ends of the detection component; the detection component includes a laser emitter, a laser receiver and a controller, the laser emitter and the laser receiver being located above and below each other, and both being electrically connected to the controller; during operation, the laser emitter emits a continuous laser signal to the surface of the flat steel wire, the laser receiver is used to receive the laser signal not blocked by the flat steel wire, and the controller calculates the width of the flat steel wire through analog-to-electric conversion based on the difference in the laser signal; the pressure roller is arranged above the roller; during operation, the pressure roller and the roller clamp the flat steel wire in opposite directions to keep the flat steel wire straight. The utility model can be directly installed on the flat steel wire production line, and through the continuity of laser emission, it can realize online real-time detection of the width of the flat steel wire, thereby ensuring production continuity and reducing labor costs.

[0004] However, the device still has the following defects: although the width of the flat steel wire can be detected by the cooperation of the laser transmitter and the laser receiver to reduce labor costs, when the flat steel wire is detected by the laser transmitter, if the surface of the flat steel wire is stained with dust or pollutants, it may have a certain impact on the detection of the flat steel wire. At the same time, the smoothness of the surface of the flat steel wire will also affect the laser signal and reflect part of the laser signal, thereby increasing the possibility of errors in the width of the flat steel wire when being detected. Utility Model Content

[0005] In response to the above problems, the utility model provides an online flat steel wire width detection mechanism with a winding function, comprising a connecting plate, one side of the connecting plate is rotatably connected to a winding roller, the outer side of the winding roller is provided with a flat steel wire, one side of the connecting plate is provided with a servo motor, the output shaft of the servo motor is transmission-connected to the winding roller through a coupling, one side of the connecting plate is provided with a detection platform, the upper side of the detection platform is provided with a hollow groove, and the upper side of the detection platform is provided with a detection mechanism;

[0006] The detection mechanism includes an extension plate fixedly connected to one side of the detection platform, a moving rod is slidably connected to the inner side of the hollow groove, a rotating ring block is rotatably connected to the outer side of the moving rod, a pointer is fixedly connected to the upper end of the moving rod, and a scale groove is opened on the upper side of the detection platform, and multiple scale grooves are provided.

[0007] Furthermore, a moving block is fixedly connected to the outer side of the moving rod, a pushing spring is fixedly connected to one side of the moving block, a pressure plate is fixedly connected to the end of the pushing spring away from the moving block, a pressure sensor alarm is provided on one side of the pressure plate, a fixed plate is fixedly connected to the upper side of the extension plate, and the pressure sensor alarm is provided between the pressure plate and the fixed plate.

[0008] Furthermore, a rebound rubber block is fixedly connected to one side of the moving block, an end of the rebound rubber block away from the moving block is fixedly connected to the pressure plate, and the rebound rubber block is arranged on the inner side of the pushing spring.

[0009] Furthermore, a mounting groove is opened on one side of the fixing plate, a clamping spring is fixedly connected to the inner side of the fixing plate, and the clamping spring is arranged on the inner side of the mounting groove, one end of the clamping spring is fixedly connected to the clamping plate, and the clamping plate is arranged on the outside of the pressure sensor alarm.

[0010] Furthermore, a limiting rod is provided on the inner side of the hollow groove, both ends of the limiting rod are fixedly connected to the detection platform, and the moving block and the moving rod are slidably connected to the outer side of the limiting rod.

[0011] Furthermore, a limiting groove is provided on the inner side of the rotating ring block, and a fixed ring block is fixedly connected to the outer side of the moving rod, and the fixed ring block is arranged on the inner side of the limiting groove.

[0012] Furthermore, the outer side of the rotating ring block is fixedly connected to the limiting ring block, the lower side of the connecting plate is fixedly connected to the support plate, and the upper side of the support plate is fixedly connected to the extension plate.

[0013] Furthermore, a connecting groove is provided on one side of the detection platform close to the connecting plate, and a rotating rod is rotatably connected to the inner side of the detection platform, and the rotating rod is arranged on the inner side of the connecting groove.

[0014] The beneficial effects of the utility model are:

[0015] 1. In this device, the elasticity of the pushing spring and the rebound rubber block is used to make the rotating ring block smoothly adhere to the outside of the flat steel wire. When the width of the flat steel wire changes slightly, the rotating ring block will move according to the width of the flat steel wire. When the rotating ring block moves, it will drive the pointer to move together, so that the staff can observe and record the width of the flat steel wire through the scale groove.

[0016] 2. In this device, when the width of the flat steel wire becomes abnormal, the moving rod will drive the moving block to move a longer distance, and the elastic pressure of the pushing spring and the rebound rubber block on the pressure plate will change significantly. At this time, the pressure data detected by the pressure sensor alarm will also change significantly, thereby reminding the staff through the alarm.

[0017] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 Shows a structural main body diagram according to an embodiment of the present utility model;

[0020] Figure 2 A schematic structural diagram of a scale groove and a rotating rod according to an embodiment of the present utility model is shown;

[0021] Figure 3 A schematic cross-sectional view of a limiting rod according to an embodiment of the present utility model is shown;

[0022] Figure 4 A schematic structural diagram of a moving rod and a rebound rubber block according to an embodiment of the present utility model is shown;

[0023] Figure 5 Shown according to the utility model Figure 3 Schematic diagram of the enlarged structure at A in the middle;

[0024] Figure 6 A schematic cross-sectional view of the clamping plate and the clamping spring according to an embodiment of the present utility model is shown.

[0025] In the figure: 1. Connecting plate; 2. Winding roller; 3. Flat steel wire; 4. Servo motor; 51. Testing platform; 52. Hollow groove; 6. Testing mechanism; 61. Extension plate; 621. Pointer; 622. Scale groove; 63. Moving rod; 64. Rotating ring block; 65. Moving block; 66. Pushing spring; 67. Pressure plate; 68. Pressure sensor alarm; 69. Fixed plate; 7. Limiting rod; 81. Mounting groove; 82. Clamping spring; 83. Clamping plate; 9. Rebound rubber block; 101. Limiting groove; 102. Fixed ring block; 11. Limiting ring block; 12. Support plate; 131. Connecting groove; 132. Rotating rod. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0027] The embodiment of the present utility model provides an online flat steel wire width detection mechanism with a winding function, including a connecting plate 1, for example, Figure 1 and Figure 2 As shown, one side of the connecting plate 1 is rotatably connected to a winding roller 2, and a flat steel wire 3 is provided on the outside of the winding roller 2. A servo motor 4 is provided on one side of the connecting plate 1, and the output shaft of the servo motor 4 is connected to the winding roller 2 through a coupling. A detection platform 51 is provided on one side of the connecting plate 1, and a hollow groove 52 is provided on the upper side of the detection platform 51. A detection mechanism 6 is provided on the upper side of the detection platform 51.

[0028] The detection mechanism 6 includes an extension plate 61 fixedly connected to one side of the detection platform 51, a moving rod 63 is slidably connected to the inner side of the hollow groove 52, a rotating ring block 64 is rotatably connected to the outer side of the moving rod 63, and a pointer 621 is fixedly connected to the upper end of the moving rod 63. A scale groove 622 is opened on the upper side of the detection platform 51, and a plurality of scale grooves 622 are provided.

[0029] The outer side of the moving rod 63 is fixedly connected to a moving block 65, one side of the moving block 65 is fixedly connected to a pushing spring 66, the end of the pushing spring 66 away from the moving block 65 is fixedly connected to a pressure plate 67, one side of the pressure plate 67 is provided with a pressure sensor alarm 68, the upper side of the extension plate 61 is fixedly connected to a fixed plate 69, and the pressure sensor alarm 68 is provided between the pressure plate 67 and the fixed plate 69.

[0030] Specifically, the servo motor 4 can drive the winding roller 2 to rotate during operation, thereby winding the flat steel wire 3. The movable rod 63 can be connected to the rotating ring block 64. At the same time, the rotating ring block 64 can limit the flat steel wire 3 when the flat steel wire 3 is wound, so that it is not easy to deviate.

[0031] In addition, the fixed plate 69 and the pressure plate 67 can play a certain role in placing the pressure sensor alarm 68. Since the rotating ring block 64 is in contact with the flat steel wire 3, when the width of the flat steel wire 3 changes, the rotating ring block 64 and the moving rod 63 will be pushed, causing the moving rod 63 to move. The moving rod 63 can detect the width of the flat steel wire 3 through the pointer 621 and the scale groove 622.

[0032] In addition, when the width of the flat steel wire 3 changes significantly, the moving rod 63 will drive the moving block 65 to move, causing the squeezing force of the moving block 65 on the pushing spring 66 to change, and the pushing spring 66 can change the squeezing force of the pressure plate 67 on the pressure sensor alarm 68, thereby changing the pressure detection value of the pressure sensor alarm 68, and the pressure sensor alarm 68 can sound an alarm at this time, thereby reminding the staff to observe the status of the flat steel wire 3. At the same time, the pressure alarm threshold of the pressure sensor alarm 68 can be adjusted according to actual conditions.

[0033] One side of the moving block 65 is fixedly connected to a rebound rubber block 9, and one end of the rebound rubber block 9 away from the moving block 65 is fixedly connected to the pressure plate 67. The rebound rubber block 9 is arranged on the inner side of the pushing spring 66. Figure 1 and Figure 2 shown.

[0034] A mounting groove 81 is provided on one side of the fixing plate 69, and a clamping spring 82 is fixedly connected to the inner side of the fixing plate 69, and the clamping spring 82 is arranged on the inner side of the mounting groove 81. One end of the clamping spring 82 is fixedly connected to a clamping plate 83, and the clamping plate 83 is arranged on the outer side of the pressure sensor alarm 68.

[0035] A limiting rod 7 is provided inside the hollow groove 52 . Both ends of the limiting rod 7 are fixedly connected to the detection platform 51 . The moving block 65 and the moving rod 63 are slidably connected to the outside of the limiting rod 7 .

[0036] Specifically, the rebound rubber block 9 can not only exert a pushing force on the pressure sensor alarm 68 through its own elasticity, but also play a certain role in limiting the use of the pushing spring 66, reducing the possibility of deformation and bending thereof during expansion and contraction;

[0037] In addition, the fixing plate 69 can be connected to the clamping plate 83 through the clamping spring 82. The clamping plate 83 can restrict the pressure sensor alarm 68 through the elastic tension of the clamping spring 82, thereby increasing the stability of the pressure sensor alarm 68 when in use.

[0038] In addition, the limiting rod 7 can increase the stability of the moving rod 63 and the moving block 65 during movement, making it difficult for them to slide out from the inner side of the hollow groove 52 during movement.

[0039] The inner side of the rotating ring block 64 is provided with a limiting groove 101, and the outer side of the moving rod 63 is fixedly connected with a fixed ring block 102, and the fixed ring block 102 is arranged on the inner side of the limiting groove 101. Figure 1 and Figure 2 shown.

[0040] The outer side of the rotating ring block 64 is fixedly connected to the limiting ring block 11 , the lower side of the connecting plate 1 is fixedly connected to the supporting plate 12 , and the upper side of the supporting plate 12 is fixedly connected to the extension plate 61 .

[0041] A connecting groove 131 is formed on one side of the detection platform 51 close to the connecting plate 1 . A rotating rod 132 is rotatably connected to the inner side of the detection platform 51 , and the rotating rod 132 is disposed inside the connecting groove 131 .

[0042] Specifically, the fixed ring block 102 can limit the rotation of the rotating ring block 64 through the connection between itself and the limiting groove 101, so that the rotating ring block 64 is not easy to slide off the outer side of the moving rod 63 during rotation and use;

[0043] In addition, the limiting ring block 11 can further restrict the flat steel wire 3, so that the flat steel wire 3 is not prone to warping when being wound and transported. The support plate 12 can provide certain support and reinforcement for the use of the extension plate 61, thereby increasing the stability of the extension plate 61 when in use.

[0044] In addition, the arrangement of the rotating rod 132 prevents the flat steel wire 3 from being easily abraded against the edge of the detection platform 51 close to the connecting plate 1 when being wound, thereby making the winding of the flat steel wire 3 smoother.

[0045] An online flat steel wire width detection mechanism with a winding function proposed by an embodiment of the utility model has the following working principle: in this device, the staff can place one end of the flat steel wire 3 to the outside of the rotating ring block 64, and then place it to the outside of the flat steel wire 3, so that the servo motor 4 can realize the winding of the flat steel wire 3 through the winding roller 2 when it is in operation. When winding, due to the elasticity of the pushing spring 66 and the rebound rubber block 9, the rotating ring block 64 will be smoothly attached to the outside of the flat steel wire 3, and the rotating ring block 64 will move due to the width of the flat steel wire 3. When moving, the rotating ring block 64 will drive the pointer 621 to move together. At this time, the staff can observe the width of the flat steel wire 3 through the scale groove 622.

[0046] When the width of the flat steel wire 3 becomes abnormal, the rotating ring block 64 will drive the moving block 65 to move toward or away from the pressure sensor alarm 68. When it moves toward the side away from the pressure sensor alarm 68, the force with which the pushing spring 66 and the rebound rubber block 9 are squeezed will be reduced, thereby causing a large change in the pressure detection value of the pressure sensor alarm 68. At this time, the pressure sensor alarm 68 will sound an alarm to remind the staff.

[0047] When the pressure plate 67 moves toward the side close to the pressure sensor alarm 68, the squeezing force on the pressure sensor alarm 68 will be increased. At this time, the pressure detection value of the pressure sensor alarm 68 will also change significantly, thereby also serving to remind the staff.

[0048] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An online flat steel wire width detection mechanism with a winding function, comprising a connecting plate (1), characterized in that: A winding roller (2) is rotatably connected to one side of the connecting plate (1), a flat steel wire (3) is provided on the outer side of the winding roller (2), a servo motor (4) is provided on one side of the connecting plate (1), an output shaft of the servo motor (4) is transmission-connected to the winding roller (2) via a coupling, a detection platform (51) is provided on one side of the connecting plate (1), a hollow groove (52) is provided on the upper side of the detection platform (51), and a detection mechanism (6) is provided on the upper side of the detection platform (51); The detection mechanism (6) comprises an extension plate (61) fixedly connected to one side of the detection platform (51); a moving rod (63) is slidably connected to the inner side of the hollow groove (52); a rotating ring block (64) is rotatably connected to the outer side of the moving rod (63); a pointer (621) is fixedly connected to the upper end of the moving rod (63); a scale groove (622) is opened on the upper side of the detection platform (51), and a plurality of scale grooves (622) are provided.

2. The online flat steel wire width detection mechanism with winding function according to claim 1, characterized in that: The outer side of the moving rod (63) is fixedly connected to a moving block (65), one side of the moving block (65) is fixedly connected to a pushing spring (66), one end of the pushing spring (66) away from the moving block (65) is fixedly connected to a pressure plate (67), one side of the pressure plate (67) is provided with a pressure sensor alarm (68), the upper side of the extension plate (61) is fixedly connected to a fixed plate (69), and the pressure sensor alarm (68) is provided between the pressure plate (67) and the fixed plate (69).

3. The online flat steel wire width detection mechanism with winding function according to claim 2, characterized in that: A rebound rubber block (9) is fixedly connected to one side of the moving block (65), and an end of the rebound rubber block (9) away from the moving block (65) is fixedly connected to the pressure plate (67). The rebound rubber block (9) is arranged on the inner side of the pushing spring (66).

4. The online flat steel wire width detection mechanism with winding function according to claim 3, characterized in that: A mounting groove (81) is provided on one side of the fixing plate (69), a clamping spring (82) is fixedly connected to the inner side of the fixing plate (69), and the clamping spring (82) is arranged on the inner side of the mounting groove (81), and one end of the clamping spring (82) is fixedly connected to a clamping plate (83), and the clamping plate (83) is arranged on the outer side of the pressure sensor alarm (68).

5. The online flat steel wire width detection mechanism with winding function according to claim 4, characterized in that: A limiting rod (7) is provided inside the hollow groove (52), both ends of the limiting rod (7) are fixedly connected to the detection platform (51), and the moving block (65) and the moving rod (63) are both slidably connected to the outside of the limiting rod (7).

6. The online flat steel wire width detection mechanism with winding function according to claim 3, characterized in that: A limiting groove (101) is provided on the inner side of the rotating ring block (64), and a fixed ring block (102) is fixedly connected to the outer side of the moving rod (63), and the fixed ring block (102) is arranged on the inner side of the limiting groove (101).

7. The online flat steel wire width detection mechanism with winding function according to claim 6, characterized in that: The outer side of the rotating ring block (64) is fixedly connected to the limiting ring block (11), the lower side of the connecting plate (1) is fixedly connected to the support plate (12), and the upper side of the support plate (12) is fixedly connected to the extension plate (61).

8. The online flat steel wire width detection mechanism with winding function according to claim 6, characterized in that: A connecting groove (131) is provided on one side of the detection platform (51) close to the connecting plate (1). A rotating rod (132) is rotatably connected to the inner side of the detection platform (51), and the rotating rod (132) is arranged on the inner side of the connecting groove (131).

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