Motor detection equipment
By designing automated lifting and adjustment components, combined with clamping components, the problem of insufficient lateral adjustment in the motor detection equipment is solved, and the precise alignment of the motor output end and the test box coupling is achieved, which improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202422228161.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing motor detection equipment lacks a lateral adjustment mechanism, which causes the position of the motor output end to be offset from the coupling of the test box, which requires manual adjustment, which is time-consuming and error-free.
A motor detection device including a working frame, a moving frame, a driving mechanism, a lifting assembly, an adjustment assembly and a detection assembly are designed. Through the cooperation of the hydraulic telescopic rod, a servo motor and a stepper motor, the automatic and accurate adjustment of the motor output end and the test box coupling are realized, and combined with the clamping assembly to adapt to motors of different sizes.
It realizes automatic and precise adjustment of the motor output end and the test box coupling, reduces the need for manual adjustment, improves detection efficiency and accuracy, and enhances equipment adaptability and flexibility.
Smart Images

Figure CN223205628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor detection, in particular to a motor detection device. Background Art
[0002] The motor is a core component of new energy vehicles, and its characteristics determine the vehicle's primary performance. Therefore, to calibrate the vehicle's performance, motor performance testing is often performed. Because automotive motors vary in size, testing motors of varying sizes requires prefabricating supports tailored to the size of the motor being tested, completing the testing process.
[0003] After searching, the Chinese patent number CN217954662U discloses a motor testing device, including a workbench, a test device for testing the motor is provided on the workbench, an adjustment device is provided on the workbench, the adjustment device includes a horizontal adjustment mechanism and a height adjustment mechanism, the horizontal adjustment mechanism includes a slide, an adjustment assembly and a fine-tuning assembly, the slide is installed on the workbench, the adjustment assembly includes an adjustment rack, an adjustment gear and a driving member, the adjustment rack is installed on the workbench, the adjustment gear and the driving member are installed on the slide, the adjustment gear is engaged with the adjustment rack, the driving member is connected to the adjustment gear, the fine-tuning assembly is installed on the slide, and the height adjustment mechanism is installed on the slide and connected to the fine-tuning assembly. This application improves the problem of low detection efficiency when detecting motors of different sizes in traditional methods, and can drive the effect of improving the detection efficiency of the motor.
[0004] The above-mentioned motor detection equipment is to fix the motor and then move the motor to the vicinity of the test box, and use the test box to complete the motor detection task. However, in the actual operation process, the sizes of the motors are different. After the motor is clamped, it is impossible to ensure that the output end of the motor and the coupling of the test box are located at the same height and the same position. The above-mentioned equipment only has a relatively complex and cumbersome height adjustment mechanism at the motor, and lacks the necessary lateral adjustment mechanism for the position offset between the motor output end and the coupling. This means that the staff needs to manually adjust it based on experience, which not only takes a lot of time to fix and adjust the motor, but also there will be certain errors. Based on this, the utility model designs a motor detection equipment to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a motor detection device, which solves the problem of lack of lateral adjustment in the background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] A motor testing device, comprising:
[0008] Working frame: A moving frame is installed on the top of the working frame and is used to fix the motor. A first rack is installed on the back of the moving frame;
[0009] Driving mechanism: The driving mechanism is installed at the bottom of the inner cavity of the working frame and is used to move the moving frame;
[0010] Working mechanism: The working mechanism is installed on one side of the inner cavity of the working frame and is used for detecting the motor. The working mechanism includes a lifting assembly, an adjustment assembly and a detection assembly. The lifting assembly is installed at the bottom of the inner cavity of the working frame and is used for adjusting the height of the detection assembly. The adjustment assembly is installed on the top of the lifting assembly and is used for lateral adjustment of the detection assembly. The detection assembly is located on one side of the adjustment assembly and is used for detecting the motor.
[0011] Preferably, the lifting assembly includes a hydraulic telescopic rod installed at the bottom of the working frame cavity, a lifting frame is installed on the top of the hydraulic telescopic rod, and a limiting rod is also installed between the lifting frame and the bottom of the working frame cavity, and the limiting rod is distributed in a matrix array.
[0012] Preferably, the adjustment component includes a servo motor installed in the inner cavity of the lifting frame, a connecting seat is installed on the back of the servo motor, a screw rod is installed between the servo motor and the connecting seat, the outer ring of the screw rod is threadedly connected to a moving block, and a fixed rod is also installed between the servo motor and the connecting seat, and the moving block is slidably sleeved on the outer ring of the fixed rod.
[0013] Preferably, the detection assembly includes a detection box installed on one side of the moving block, a detection shaft is installed in the inner cavity of the detection box, and a coupling is installed on one side of the detection shaft.
[0014] Preferably, the driving mechanism includes a stepper motor installed at the bottom of the inner cavity of the working frame, a rotating shaft is installed on the top of the stepper motor, a first gear is fixedly connected to the top of the rotating shaft, the first gear and the first rack are engaged with each other, and a limiting component is also installed between the moving frame and the working frame.
[0015] Preferably, the limiting assembly includes a slide groove opened at the bottom of the inner cavity of the working frame, a slider is installed at the bottom of the movable frame, the slider is slidably connected in the inner cavity of the slide groove, and a clamping assembly is also installed on the top of the movable frame.
[0016] Preferably, the clamping assembly includes a fixed frame installed on the top of the movable frame, an electric push rod is installed at the bottom of the inner cavity of the fixed frame, a second rack is installed on the top of the electric push rod, a pin is installed in the inner cavity of the fixed frame, a second gear is installed on the outer ring of the pin, the second gear and the second rack are engaged with each other, a clamping plate is installed on the top of the second gear, and the clamping frame is installed on the top of the clamping plate.
[0017] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0018] 1. The utility model realizes automatic and precise adjustment of the height and lateral position of the motor output end and the test box coupling through the cooperation of the lifting component and the adjustment component. Compared with traditional equipment, this automatic adjustment mechanism greatly reduces the need for manual adjustment, which not only saves the time and energy of the staff, but also avoids the alignment errors caused by lack of human experience or operational errors, thereby significantly improving the detection efficiency and accuracy.
[0019] 2. The clamping assembly designed in the present invention can be applied to motors of different sizes. The clamping plate and clamping frame driven by the electric push rod automatically adjust the spacing and firmly clamp the motor without replacing or adjusting the fixture. This enhances the adaptability and flexibility of the equipment, can cope with diverse testing needs, and improves the utilization rate of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a side view of the utility model;
[0022] Figure 3 For this utility model Figure 2 A magnified view of point A;
[0023] Figure 4 It is a schematic diagram of the internal structure of the utility model.
[0024] Among them: 1. Working frame; 2. Moving frame; 3. First rack; 4. Hydraulic telescopic rod; 5. Lifting frame; 6. Limit rod; 7. Servo motor; 8. Connecting seat; 9. Screw; 10. Moving block; 11. Fixed rod; 12. Detection box; 13. Detection shaft; 14. Coupling; 15. Stepper motor; 16. Rotating shaft; 17. First gear; 18. Slide; 19. Slider; 20. Fixed frame; 21. Electric push rod; 22. Second rack; 23. Pin; 24. Second gear; 25. Clamping plate; 26. Clamping frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Please refer to Figure 1-Figure 3, a motor detection device, comprising:
[0027] Working frame 1: A moving frame 2 is installed on the top of the working frame 1 and is used to fix the motor. A first rack 3 is installed on the back of the moving frame 2;
[0028] Driving mechanism: The driving mechanism is installed at the bottom of the inner cavity of the working frame 1 and is used to move the moving frame 2;
[0029] Working mechanism: The working mechanism is installed on one side of the inner cavity of the working frame 1 and is used for detecting the motor. The working mechanism includes a lifting assembly, an adjustment assembly and a detection assembly. The lifting assembly is installed at the bottom of the inner cavity of the working frame 1 and is used for adjusting the height of the detection assembly. The adjustment assembly is installed on the top of the lifting assembly and is used for lateral adjustment of the detection assembly. The detection assembly is located on one side of the adjustment assembly and is used for detecting the motor.
[0030] The lifting assembly includes a hydraulic telescopic rod 4 installed at the bottom of the inner cavity of the working frame 1, a lifting frame 5 is installed on the top of the hydraulic telescopic rod 4, and a limit rod 6 is also installed between the lifting frame 5 and the bottom of the inner cavity of the working frame 1. The limit rod 6 is distributed in a matrix array.
[0031] The adjustment component includes a servo motor 7 installed in the inner cavity of the lifting frame 5, a connecting seat 8 is installed on the back of the servo motor 7, a screw rod 9 is installed between the servo motor 7 and the connecting seat 8, the outer ring of the screw rod 9 is threadedly connected to a moving block 10, and a fixed rod 11 is also installed between the servo motor 7 and the connecting seat 8. The moving block 10 is slidably sleeved on the outer ring of the fixed rod 11.
[0032] The detection assembly includes a detection box 12 installed on one side of the moving block 10 . A detection shaft 13 is installed in the inner cavity of the detection box 12 , and a coupling 14 is installed on one side of the detection shaft 13 .
[0033] In this embodiment of the present invention, stepper motor 15 is activated to drive movable frame 2, causing coupling 14 to connect to the motor output terminal. Then, the relevant testing equipment within test box 12 is activated to perform various performance tests on the motor. Testing shaft 13 rotates synchronously with the motor output terminal via coupling 14, thereby simulating actual motor operation and ensuring the accuracy and reliability of the test results. The specific operating principle can be found in patent publication number CN217954662U and will not be detailed here.
[0034] Please refer to Figures 1-4 The driving mechanism includes a stepper motor 15 installed at the bottom of the inner cavity of the working frame 1. A rotating shaft 16 is installed on the top of the stepper motor 15. A first gear 17 is fixedly connected to the top of the rotating shaft 16. The first gear 17 is engaged with the first rack 3. A limiting component is also installed between the moving frame 2 and the working frame 1.
[0035] The limiting assembly includes a slide groove 18 opened at the bottom of the inner cavity of the working frame 1, a slider 19 is installed at the bottom of the moving frame 2, and the slider 19 is slidably connected in the inner cavity of the slide groove 18. A clamping assembly is also installed on the top of the moving frame 2.
[0036] The clamping assembly includes a fixed frame 20 installed on the top of the moving frame 2, an electric push rod 21 is installed at the bottom of the inner cavity of the fixed frame 20, a second rack 22 is installed on the top of the electric push rod 21, a pin 23 is installed in the inner cavity of the fixed frame 20, a second gear 24 is installed on the outer ring of the pin 23, the second gear 24 and the second rack 22 are engaged with each other, a clamping plate 25 is installed on the top of the second gear 24, and a clamping frame 26 is installed on the top of the clamping plate 25.
[0037] In the embodiment of the present invention, the electric push rod 21 is started to retract, driving the second rack 22 to move downward. Since the second rack 22 is engaged with the second gear 24, the second gear 24 rotates accordingly, driving the top clamping plate 25 and the clamping frame 26 to move closer to the center until the motor is firmly clamped.
[0038] During use, the motor to be tested is placed in the fixed frame 20 at the top of the mobile frame 2. The electric push rod 21 is started to retract, driving the second rack 22 to move downward. Since the second rack 22 is engaged with the second gear 24, the second gear 24 rotates accordingly, driving the clamping plate 25 and the clamping frame 26 at the top to move closer to the center until the motor is firmly clamped. Start the stepper motor 15 at the bottom of the inner cavity of the working frame 1, drive the rotating shaft 16 to rotate, and then drive the first gear 17 fixed at the top to rotate. Since the first gear 17 is engaged with the first rack 3 on the back of the mobile frame 2, the mobile frame 2 is driven in the horizontal direction to the vicinity of the detection box 12, realizing the initial positioning of the motor. The cooperation between the slide 18 and the slider 19 can limit the moving direction of the mobile frame 2.
[0039] Once the motor is in position, the hydraulic telescopic rod 4 is activated. Its telescopic motion causes the lifting frame 5 and all components on it to rise or fall vertically until the coupling 14 in the detection box 12 approaches the motor's output terminal. During this process, the limit rod 6 ensures the stable movement of the lifting frame 5, preventing it from shifting.
[0040] After the lifting assembly completes height adjustment, servo motor 7 is activated. This drives screw 9 to rotate. Because screw 9 is threadedly connected to moving block 10, which is slidably mounted on fixed rod 11, moving block 10 moves laterally along the axis of fixed rod 11. This movement drives detection box 12 and its coupling 14 laterally until coupling 14 and the motor output are precisely aligned, completing the subsequent detection process.
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A motor detection device, characterized in that: include: Working frame (1): a moving frame (2) is installed on the top of the working frame (1) and is used to fix the motor, and a first rack (3) is installed on the back of the moving frame (2); Driving mechanism: the driving mechanism is installed at the bottom of the inner cavity of the working frame (1) and is used for moving the moving frame (2); Working mechanism: The working mechanism is installed on one side of the inner cavity of the working frame (1) and is used for detecting the motor. The working mechanism includes a lifting component, an adjustment component and a detection component. The lifting component is installed at the bottom of the inner cavity of the working frame (1) and is used for adjusting the height of the detection component. The adjustment component is installed on the top of the lifting component and is used for adjusting the lateral direction of the detection component. The detection component is located on one side of the adjustment component and is used for detecting the motor.
2. The motor detection device according to claim 1, characterized in that: The lifting assembly comprises a hydraulic telescopic rod (4) installed at the bottom of the inner cavity of the working frame (1); a lifting frame (5) is installed on the top of the hydraulic telescopic rod (4); and a limiting rod (6) is also installed between the lifting frame (5) and the bottom of the inner cavity of the working frame (1); the limiting rods (6) are distributed in a matrix array.
3. The motor detection device according to claim 1, characterized in that: The adjustment assembly comprises a servo motor (7) installed in the inner cavity of the lifting frame (5), a connecting seat (8) is installed on the back of the servo motor (7), a screw rod (9) is installed between the servo motor (7) and the connecting seat (8), the outer ring of the screw rod (9) is threadedly connected to a moving block (10), and a fixed rod (11) is also installed between the servo motor (7) and the connecting seat (8), and the moving block (10) is slidably sleeved on the outer ring of the fixed rod (11).
4. The motor detection device according to claim 1, characterized in that: The detection assembly comprises a detection box (12) installed on one side of the moving block (10), a detection shaft (13) is installed in the inner cavity of the detection box (12), and a coupling (14) is installed on one side of the detection shaft (13).
5. The motor detection device according to claim 1, characterized in that: The driving mechanism comprises a stepper motor (15) mounted at the bottom of the inner cavity of the working frame (1); a rotating shaft (16) is mounted on the top of the stepper motor (15); a first gear (17) is fixedly connected to the top of the rotating shaft (16); the first gear (17) and the first rack (3) are meshed with each other; and a limiting assembly is also mounted between the moving frame (2) and the working frame (1).
6. The motor detection device according to claim 5, characterized in that: The limiting component includes a slide groove (18) provided at the bottom of the inner cavity of the working frame (1); a slider (19) is installed at the bottom of the moving frame (2); the slider (19) is slidably connected in the inner cavity of the slide groove (18); and a clamping component is also installed at the top of the moving frame (2).
7. The motor detection device according to claim 6, characterized in that: The clamping assembly includes a fixed frame (20) installed on the top of the moving frame (2), an electric push rod (21) is installed at the bottom of the inner cavity of the fixed frame (20), a second rack (22) is installed on the top of the electric push rod (21), a pin shaft (23) is installed in the inner cavity of the fixed frame (20), a second gear (24) is installed on the outer ring of the pin shaft (23), the second gear (24) and the second rack (22) are meshed with each other, a clamping plate (25) is installed on the top of the second gear (24), and a clamping frame (26) is installed on the top of the clamping plate (25).
Citation Information
Patent Citations
Motor detection equipment
CN217954662U