Elastic sheet terminal mounting jig for charger shell

By designing a flash terminal installation fixture, the rapid riveting of the flash terminal is achieved by extruding the riveting column and pin, which solves the problem of low connection efficiency of the charger housing and improves production efficiency.

CN223206605UActive Publication Date: 2025-08-08DONGGUAN GENGWEI IND CO LTD
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Patent Information

Application Number
CN202421792855.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-28
Publication Date
2025-08-08
Estimated Expiration
2034-07-28

AI Technical Summary

Technical Problem

The existing charger housing and shrapnel terminals are inefficient in connection with low efficiency and rely on manual operation.

Method used

A shrapnel terminal installation fixture is designed, including a base block, a workbench, a riveted column and an elastic guide mechanism, and the rapid riveting of shrapnel terminals is achieved through the extrusion of the riveted column and the pin.

Benefits of technology

It improves the connection efficiency between the charger housing and the shrapnel terminal, simplifies the operation process, and reduces manual dependence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charger shell assembly, in particular to an elastic sheet terminal installation jig for a charger shell. The device comprises a base block, a working table is arranged above the base block, an elastic guide mechanism is arranged between the working table and the base block, and the working table can move up and down relative to the base block; a cushion block is arranged in the middle of the workbench, a boss used for being connected with a charger shell in a sleeved mode is arranged in the middle of the cushion block, a penetrating hole matched with a contact pin is formed in the middle of the boss, and a counter bore used for being in lap joint with an elastic piece terminal is formed in the upper end of the penetrating hole. The base block is connected with a riveting column, the upper end of the riveting column extends into the penetrating hole, and a gap is reserved between the riveting column and the upper end face of the boss. According to the utility model, the charger shell is pressed downwards, so that the contact pin in the charger shell is extruded by the riveting column to rivet the elastic sheet terminal, the operation is convenient, and the overall structure is simple.
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Description

Technical Field

[0001] The utility model relates to the technical field of charger shell assembly, in particular to a spring terminal installation fixture for a charger shell. Background Art

[0002] Currently, chargers generally consist of a charger shell and an internal circuit board. When the charger shell is formed, its external shell and the pins are formed together. When the charger is assembled, the pins need to be electrically connected to the internal circuit board, that is, the pins need to be connected to the power supply end of the circuit board through a conductor. Previously, this was generally done by welding wires, but the efficiency was low. Currently, a spring terminal is generally connected to the pin, and then the spring terminal is electrically connected to the circuit board. When connecting the spring terminal, it still mainly relies on manual labor. Although the efficiency has improved, it is still relatively slow. Summary of the Invention

[0003] The purpose of the present utility model is to address the deficiencies of the prior art and to provide a spring terminal mounting jig for a charger housing, which can quickly rivet the pins and spring terminals, thereby effectively improving production efficiency.

[0004] The technical solution adopted by this utility model is:

[0005] A spring terminal mounting fixture for a charger housing, comprising:

[0006] A base block, a workbench is provided above the base block, an elastic guide mechanism is provided between the workbench and the base block, and the workbench can move up and down relative to the base block;

[0007] A pad is provided in the middle of the workbench, a boss is provided in the middle of the pad for sleeve connection with the charger housing, a through hole is provided in the middle of the boss for matching with the pin, and a countersunk hole is provided at the upper end of the through hole for overlapping the spring terminal;

[0008] The base block is connected with a riveted column, the upper end of the riveted column extends into the through hole, and a gap is left between the riveted column and the upper end surface of the boss.

[0009] Furthermore, the spring terminal installation fixture also includes a cover body for abutting against the upper end of the charger shell, and the upper end of the cover body is connected to a pressure block.

[0010] Furthermore, the elastic guide mechanism includes a mounting hole arranged on the upper end surface of the base block, the mounting hole is connected to a guide column, the workbench is provided with a vertical guide groove matching the guide column, the guide column is inserted into the vertical guide groove, and an elastic member for lifting the workbench upward is provided between the base block and the workbench.

[0011] Furthermore, the elastic member is a spring, the upper end surface of the base block is provided with an upper accommodating hole for accommodating the lower end of the spring, the lower end of the workbench is provided with a lower accommodating hole for accommodating the upper end of the spring, the two ends of the spring are respectively located in the upper accommodating hole and the lower accommodating hole and the two ends of the spring are respectively abutted against the workbench and the base block.

[0012] Furthermore, the workbench is provided with a through hole, the upper end of the through hole is provided with a countersunk hole, a bolt is provided in the countersunk hole, the base block is provided with a threaded hole matching the bolt, one end of the bolt passes through the through hole and is threadedly connected to the base block.

[0013] Furthermore, a base plate is provided under the base block, and the base block is fixedly connected to the base plate; a limit head is provided at the lower end of the guide column, and a receiving hole matching the limit head is provided at the lower end of the base block, and the upper end of the guide column passes through the base block and is inserted into the vertical guide groove of the workbench.

[0014] Preferably, the lower end of the riveted column is provided with a T-shaped head, and the base block is provided with a mounting hole that matches the T-shaped head.

[0015] Furthermore, a slot for fixing the elastic terminal is provided on the side surface of the boss.

[0016] The beneficial effects of the utility model are as follows: the utility model presses the charger housing downward so that the pins in the charger housing are riveted to the spring terminal under the extrusion of the rivet column, the operation is convenient, and the overall structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural diagram of the embodiment when it is working.

[0018] Figure 2 for Figure 1 Schematic diagram of one result of removing the base block.

[0019] Figure 3 for Figure 1 Schematic diagram from another perspective.

[0020] Figure 4 This is a schematic diagram of another structural application of this embodiment.

[0021] Figure 5 This is another structural diagram of the embodiment without the cover.

[0022] Figure 6 for Figure 5 A schematic diagram of the charger housing with the outer shell removed.

[0023] Figure 7 for Figure 5 A schematic diagram with the charger housing removed.

[0024] Figure 8for Figure 4 A cross-sectional schematic diagram of .

[0025] Reference numerals:

[0026] 1 - Guide column; 2 - Pressure block; 3 - Cover; 4 - Charger housing; 5 - Workbench; 6 - Base block; 7 - Through hole; 8 - Bolt; 9 - Riveted column; 11 - Spring; 12 - Base plate; 13 - Pin; 14 - Spacer; 15 - Countersunk hole; 16 - Through hole; 17 - Slot; 18 - Gap; 19 - Boss; 20 - Spring clip terminal; 21 - Mounting portion. DETAILED DESCRIPTION

[0027] The following is a detailed description of the present invention with reference to the accompanying drawings. Figures 1 to 8 shown.

[0028] Example: See Figures 1 to 4 as well as Figure 6 、 Figure 7 ; A spring terminal installation jig for a charger housing, comprising: a base block 6, a workbench 5 is provided above the base block 6, an elastic guide mechanism is provided between the workbench 5 and the base block 6, and the workbench 5 can move up and down relative to the base block 6; a pad 14 is provided in the middle of the workbench 5, a boss 19 is provided in the middle of the pad 14 for sleeved with the charger housing 4, a through-hole 16 is provided in the middle of the boss 19 for matching with the pin 13, and a countersunk hole 15 is provided at the upper end of the through-hole 16 for overlapping the spring terminal 20; the base block 6 is connected to a rivet column 9, the upper end of the rivet column 9 extends into the through-hole 16, and a gap 18 is left between the rivet column 9 and the upper end surface of the boss 19.

[0029] When the present technical solution is in operation, the mounting portion 21 of the spring terminal 20 is first placed in the countersunk hole 15, and then the charger housing 4 is placed on the boss 19 and sleeved with the boss 19; the pin 13 of the charger housing 4 passes through the mounting hole on the mounting portion 21 and extends into the through-hole 16. Preferably, at this time, the lower end of the pin 13 abuts against or is adjacent to the upper end surface of the rivet column 9, such as a distance of about 1mm between the two. Then, the charger housing is driven downward under external force, and the charger housing 4 drives the boss 19 and the workbench 5 toward the base block 6, causing the elastic guide mechanism to undergo elastic deformation; the lower end of the pin 13 abuts against and squeezes the rivet column 9, causing the lower end of the pin 13 to deform and become thickened; the lower end of the pin 13 is riveted to the mounting portion 21 of the spring terminal 20. The overall structure is simple and easy to operate.

[0030] Secondly, the external force can be provided by a small cylinder, a micro-punch; it can also be provided by a scissor-type clamp, or manpower.

[0031] Furthermore, the installation fixture for the spring terminal 20 also includes a cover 3 for abutting against the upper end of the charger housing 4 , and a pressure block 2 is connected to the upper end of the cover 3 .

[0032] Since the pin 13 of the charger housing 4 is riveted, the upper end of the pin 13 protrudes from the upper end surface of the charger housing 4, which is not conducive to operating the charger housing 4. In order to facilitate the operation of the charger housing 4, the present technical solution provides a cover 3, which covers the outside of the pin 13 and abuts against the upper end of the charger housing 4. At the same time, a pressure block 2 is provided at the upper end of the cover 3, which can directly act on the pressure block 2 when driving the charger housing 4 to move downward; generally speaking, it is only necessary to manually press the pressure block 2, and with the help of the body weight, it is sufficient to drive the charger housing 4 to move downward, and the lower end of the pin 13 is thickened and riveted to the spring terminal 20.

[0033] Furthermore, the elastic guide mechanism includes a mounting hole arranged on the upper end surface of the base block 6, the mounting hole is connected to the guide column 1, the workbench 5 is provided with a vertical guide groove matching the guide column 1, the guide column 1 is inserted into the vertical guide groove, and an elastic member for lifting the workbench 5 upward is provided between the base block 6 and the workbench 5.

[0034] The elastic guide mechanism includes an elastic mechanism and a guide mechanism. The guide mechanism is realized by setting a vertical guide groove and a guide column 1. Specifically, a plurality of mounting holes, such as 4, are set on the base block 6; the guide column 1 is connected to the mounting hole, and the guide column 1 and the mounting hole can be connected by interference fit or matching; the workbench 5 is provided with a vertical guide groove that matches the guide column 1; secondly, in order to provide linearity for the up and down movement of the workbench 5, a linear bearing can be set in the vertical guide groove, and the guide column 1 is sleeved with the executive bearing. The elastic mechanism is mainly achieved by setting an elastic member, and the upper and lower ends of the elastic member are respectively in contact with the workbench 5 and the base block 6. The elastic member is used to reset the workbench 5. After the pin 13 is riveted to the spring terminal 20, the external force is removed, and the workbench 5 is reset with the assistance of the elastic member.

[0035] Furthermore, the elastic member is a spring 11, the upper end surface of the base block 6 is provided with an upper accommodating hole for accommodating the lower end of the spring 11, and the lower end of the workbench 5 is provided with a lower accommodating hole for accommodating the upper end of the spring 11. The two ends of the spring 11 are respectively located in the upper accommodating hole and the lower accommodating hole, and the two ends of the spring 11 are respectively in contact with the workbench 5 and the base block 6.

[0036] Using a spring 11 as the elastic member is cost-effective and practical. Furthermore, providing an upper receiving hole in the base block 6 and a lower receiving hole in the workbench 5 prevents the elastic member from shifting during operation, ensuring that the spring 11 remains vertical. Preferably, the lower receiving hole or both the upper receiving hole and the spring 11 are provided with a column, with the end of the spring 11 sheathed outside the column. The column further secures the spring 11, ensuring that its deformation direction is fixed.

[0037] Furthermore, the workbench 5 is provided with a through hole 7, the upper end of the through hole 7 is provided with a countersunk hole 15, a bolt 8 is provided in the countersunk hole 15, and the base block 6 is provided with a threaded hole matching the bolt 8, one end of the bolt 8 passes through the through hole 7 and is threadedly connected to the base block 6.

[0038] After the bolt 8 is set, the distance that the workbench 5 moves upward is limited, which can prevent the workbench 5 from separating from the guide column 1. In the specific setting, the depth of the countersunk hole 15 is relatively large. During the working process, it is best not to expose the head of the bolt 8.

[0039] See also Figures 5 to 8 A bottom plate 12 is provided under the base block 6, and the base block 6 is fixedly connected to the bottom plate 12; a limit head is provided at the lower end of the guide column 1, and a receiving hole is provided at the lower end of the base block 6 to match the limit head, and the upper end of the guide column 1 passes through the base block 6 and is inserted into the vertical guide groove of the workbench 5.

[0040] Preferably, the lower end of the riveting column 9 is provided with a T-shaped head, and the base block 6 is provided with a mounting hole that matches the T-shaped head.

[0041] In a specific implementation, for example, the guide column 1 can be a long bolt, the head of which is limited in the receiving hole. When the workbench 5 moves up and down relatively, the long bolt is fixed and does not move up and down with the workbench 5.

[0042] Secondly, the T-shaped head of the riveted column 9 increases the force-bearing area between the riveted column 9 and the bottom plate 12, reduces the unit force, and avoids damaging the bottom plate 12. It also facilitates installation.

[0043] Furthermore, a slot 17 for fixing the elastic terminal is provided on the side surface of the boss 19 .

[0044] When the elastic terminal is fixed, the provision of the clamping slot 17 is helpful in assisting in fixing the elastic terminal.

[0045] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.

Claims

1. A spring terminal mounting fixture for a charger housing, characterized by: It includes: A base block, a workbench is provided above the base block, an elastic guide mechanism is provided between the workbench and the base block, and the workbench can move up and down relative to the base block; A pad is provided in the middle of the workbench, a boss is provided in the middle of the pad for sleeve connection with the charger housing, a through hole is provided in the middle of the boss for matching with the pin, and a countersunk hole is provided at the upper end of the through hole for overlapping the spring terminal; The base block is connected with a riveted column, the upper end of the riveted column extends into the through hole, and a gap is left between the riveted column and the upper end surface of the boss.

2. A spring terminal mounting fixture for a charger housing according to claim 1, characterized in that: The spring terminal installation fixture also includes a cover body for abutting against the upper end of the charger shell, and the upper end of the cover body is connected to a pressure block.

3. The spring terminal mounting fixture for a charger housing according to claim 1, characterized in that: The elastic guide mechanism includes a mounting hole arranged on the upper end surface of the base block, the mounting hole is connected to a guide column, the workbench is provided with a vertical guide groove matching the guide column, the guide column is inserted into the vertical guide groove, and an elastic member for lifting the workbench upward is provided between the base block and the workbench.

4. The spring terminal mounting fixture for a charger housing according to claim 3, characterized in that: The elastic member is a spring, the upper end surface of the base block is provided with an upper accommodating hole for accommodating the lower end of the spring, the lower end of the workbench is provided with a lower accommodating hole for accommodating the upper end of the spring, the two ends of the spring are respectively located in the upper accommodating hole and the lower accommodating hole and the two ends of the spring are respectively in contact with the workbench and the base block.

5. The spring terminal mounting fixture for a charger housing according to claim 4, characterized in that: The workbench is provided with a through hole, the upper end of the through hole is provided with a countersunk hole, a bolt is provided in the countersunk hole, the base block is provided with a threaded hole matching the bolt, one end of the bolt passes through the through hole and is threadedly connected to the base block.

6. The spring terminal mounting fixture for a charger housing according to claim 3, characterized in that: A base plate is provided under the base block, and the base block is fixedly connected to the base plate; a limit head is provided at the lower end of the guide column, and a receiving hole matching the limit head is provided at the lower end of the base block, and the upper end of the guide column passes through the base block and is inserted into the vertical guide groove of the workbench.

7. The spring terminal mounting fixture for a charger housing according to claim 1, characterized in that: The lower end of the riveting column is provided with a T-shaped head, and the base block is provided with a mounting hole matched with the T-shaped head.

8. The spring terminal mounting fixture for a charger housing according to claim 1, characterized in that: A clamping groove for fixing the elastic terminal is provided on the side surface of the boss.