Linear Hall brushless motor
By installing heat dissipation fins and buffer frames on the motor housing, combined with shock absorbing sleeves and support shaft frames, the heat dissipation and structural stability problems of linear Hall brushless motors are solved, and the motor is efficiently dissipated and stable operation is achieved.
Patent Information
- Application Number
- CN202422431973.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Conventional linear Hall brushless motors lack effective thermal dispersion structure, which affects the operating stability of the motor.
The first and second heat dissipation fins are installed on the motor housing and fixed by a fixing rod and a buffer frame, combining the shock absorbing sleeve and the support shaft frame to form a comprehensive structure of heat conduction, heat dissipation and structural protection.
It realizes the motor's rapid heat dissipation and structural stability, and improves the service life and operation stability of the motor.
Smart Images

Figure CN223206937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of linear Hall brushless motors, in particular to a linear Hall brushless motor. Background Art
[0002] A linear Hall-effect brushless motor is a mechatronic product consisting of a synchronous motor and a drive. It operates based on the Hall effect, using a position sensor to detect the polarity of the motor's rotor. The power electronics and integrated circuits in the drive generate the required number of switching states to drive the motor. This type of motor is commonly used in electric vehicles. The Hall-effect sensor detects rotor position and transmits this information to a brushless controller. The controller, based on these signals, outputs a split-phase voltage to drive the motor.
[0003] Conventional linear Hall brushless motors have an integrated housing and require other equipment to provide heat dissipation during operation. However, their own structure lacks a good heat conduction and dissipation structure, which affects the motor's own operational stability.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a linear Hall brushless motor is proposed. Utility Model Content
[0005] The purpose of the present invention is to provide a linear Hall brushless motor to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a linear Hall brushless motor, comprising a motor housing and a first heat dissipation fin, wherein the first heat dissipation fin is installed on the upper and lower sides of the motor housing, and the second heat dissipation fin is installed on the left and right sides of the motor housing, and a fixing rod is horizontally passed through between the motor housing and the second heat dissipation fin, and a movement is installed inside the motor housing, and a transmission shaft is horizontally passed through the middle of the movement, and a Hall element is installed on the side of the motor housing away from the movement.
[0007] Furthermore, the motor housing includes a shell, a first buffer frame and a second buffer frame. The first buffer frame is installed at one end of the shell, and the second buffer frame is installed at one end of the shell away from the first buffer frame.
[0008] Furthermore, one side surface of the first heat dissipating fin and the second heat dissipating fin are both in contact with the side surface of the shell, and the first heat dissipating fin and the second heat dissipating fin are both installed between the first buffer frame and the second buffer frame.
[0009] Furthermore, the fixing rods horizontally penetrate the upper and lower ends of the second heat dissipating fins respectively, and there are four groups of fixing rods in a circular array with the motor housing as the center.
[0010] Furthermore, the fixing rod is threadedly connected to the motor housing, and the first heat dissipating fin is connected and installed to the motor housing via a bolt structure and has structural detachability.
[0011] Furthermore, the movement includes a shock-absorbing sleeve, a stator, a rotor and a support shaft frame. The stator is installed on the inner wall of the shock-absorbing sleeve, and the rotor is installed in the middle of the stator, and the support shaft frame is installed in the middle of the rotor.
[0012] Furthermore, the shock-absorbing sleeve is attached to the inner wall surface of the shell, and the stator is embedded and installed on the inner wall surface of the shock-absorbing sleeve.
[0013] Furthermore, the transmission shaft is installed horizontally through the middle of the support shaft frame, and the Hall element is arranged in a ring array on the inner wall surface of the shell.
[0014] The utility model provides a linear Hall brushless motor with the following beneficial effects:
[0015] 1. The present invention provides the first heat dissipation fin and the second heat dissipation fin, wherein the first heat dissipation fin is respectively installed between the first buffer frame and the second buffer frame by using a bolt structure, and the second heat dissipation fin is fixed to the left and right sides of the motor casing by using a fixing rod, and the first heat dissipation fin and the second heat dissipation fin are made to fit the outer surface of the motor casing. With the use of the above structure, on the one hand, the first heat dissipation fin and the second heat dissipation fin can quickly conduct and dissipate the heat generated by the movement inside the motor casing during operation, thereby achieving good structural heat dissipation. On the other hand, the first heat dissipation fin and the second heat dissipation fin cooperate with the structural combination of the first buffer frame and the second buffer frame to form a complete protective structure, which can provide good impact protection for the movement, thereby ensuring the safety protection of the entire motor and effectively ensuring the service life of the motor.
[0016] 2. The utility model provides a shock-absorbing sleeve around the stator and makes the shock-absorbing sleeve fit the inner wall surface of the shell. On the one hand, it can help to quickly transfer the heat inside the motor shell to the surface of the first heat dissipation fin and the second heat dissipation fin, playing a role in heat conduction and heat dissipation. On the other hand, it can ensure that the stator is stably fixed inside the shell, playing a role in structural stability and protection. In addition, the structure of the supporting shaft frame is used to connect the rotor and the transmission shaft, and ensure the structural stability of the rotor during operation and rotation, so that the stable operation of the movement is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a side view of the structure of a linear Hall brushless motor of the present invention;
[0018] Figure 2This is a schematic diagram of the exploded structure of the main body of a linear Hall brushless motor of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the linear Hall brushless motor of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal three-dimensional structure of a motor housing of a linear Hall brushless motor of the present invention.
[0021] In the figure: 1. Motor housing; 101. Housing; 102. First buffer frame; 103. Second buffer frame; 2. First heat dissipation fin; 3. Second heat dissipation fin; 4. Fixing rod; 5. Movement; 501. Shock-absorbing sleeve; 502. Stator; 503. Rotor; 504. Support shaft frame; 6. Drive shaft; 7. Hall element. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] like Figures 1 to 4 As shown, a linear Hall brushless motor includes a motor housing 1 and a first heat dissipation fin 2. The first heat dissipation fin 2 is installed on the upper and lower sides of the motor housing 1, and the second heat dissipation fin 3 is installed on the left and right sides of the motor housing 1. A fixing rod 4 is horizontally passed through the motor housing 1 and the second heat dissipation fin 3. The motor housing 1 is internally installed with a movement 5, and the middle of the movement 5 is horizontally passed through with a transmission shaft 6. A Hall element 7 is installed on the side of the motor housing 1 away from the movement 5. The motor housing 1 includes a shell 101, a first buffer frame 102 and a second buffer frame 103. The first buffer frame 102 is installed at one end of the shell 101, and the shell 1 01 A second buffer frame 103 is installed at one end away from the first buffer frame 102, and one side surface of the first heat dissipation fin 2 and the second heat dissipation fin 3 are both in contact with the side surface of the shell 101, and the first heat dissipation fin 2 and the second heat dissipation fin 3 are both installed between the first buffer frame 102 and the second buffer frame 103, wherein the first heat dissipation fin 2 is respectively installed between the first buffer frame 102 and the second buffer frame 103 by using a bolt structure, and the second heat dissipation fin 3 is fixed to the left and right sides of the outside of the motor shell 1 by using the fixing rod 4, and the first heat dissipation fin 2 and the second heat dissipation fin 3 are in contact with the outer surface of the motor shell 1.
[0024] like Figures 1 to 4As shown, the fixing rod 4 horizontally passes through the upper and lower ends of the second heat dissipating fin 3, and the fixing rod 4 has four groups of circular arrays with the motor housing 1 as the center. The fixing rod 4 is threadedly connected to the motor housing 1, and the first heat dissipating fin 2 is connected and installed with the motor housing 1 by a bolt structure and has structural detachability. The movement 5 includes a shock-absorbing sleeve 501, a stator 502, a rotor 503 and a support shaft frame 504. The stator 502 is installed on the inner wall of the shock-absorbing sleeve 501, and the rotor 503 is installed in the middle of the stator 502, and the support shaft frame 504 is installed in the middle of the rotor 503. The shaft frame 504 and the shock-absorbing sleeve 501 are fitted on the inner wall surface of the shell 101, and the stator 502 is embedded in the inner wall surface of the shock-absorbing sleeve 501. The transmission shaft 6 is horizontally installed in the middle of the supporting shaft frame 504, and the Hall element 7 is arranged in a ring array on the inner wall surface of the shell 101. By arranging the shock-absorbing sleeve 501 around the stator 502 and making the shock-absorbing sleeve 501 fit the inner wall surface of the shell 101, it can help to quickly transfer the heat inside the motor housing 1 to the surfaces of the first heat dissipation fins 2 and the second heat dissipation fins 3, thereby playing a role in heat conduction and heat dissipation.
[0025] In summary, if Figures 1 to 4 As shown, when the linear Hall brushless motor is used, first, according to the needs of use, the first heat dissipation fins 2 and the second heat dissipation fins 3 can be respectively assembled and installed on the outer surface of the motor housing 1. The first heat dissipation fins 2 only need to be placed between the first buffer frame 102 and the second buffer frame 103, and respectively fit on the upper and lower sides of the housing 101. Then, the front end of the first heat dissipation fins 2 is connected and fixed to the first buffer frame 102 by a bolt structure, and the rear end of the first heat dissipation fins 2 is connected and fixed to the second buffer frame 103 by a bolt structure. Subsequently, the two groups of second heat dissipation fins 3 are fit on the left and right sides of the housing 101. Then, the fixing rods 4 are used to horizontally pass through the housing 101, the first buffer frame 102, the second heat dissipation fins 3 and the upper and lower ends of the second buffer frame 103 in sequence, and the fixing rods 4 are connected to the motor housing 1 by threads, so that the second heat dissipation fins 3 are fixed to the side of the motor housing 1.
[0026] The Hall effect is used in the Hall element 7 to detect the magnetic field of the magnet of the rotor 503 and output a signal. The output signal of the Hall element 7 can be used to determine when to energize different coils of the stator 502, thereby controlling the rotation of the rotor 503, and then driving the transmission shaft 6 connected to it by the support shaft frame 504 to rotate axially, thereby driving the structural parts connected to the transmission shaft 6.
[0027] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A linear Hall brushless motor, comprising a motor housing (1) and a first heat dissipation fin (2), characterized in that: The motor housing (1) is provided with first heat dissipation fins (2) on both upper and lower sides, and second heat dissipation fins (3) on both left and right sides, and a fixing rod (4) is horizontally passed through between the motor housing (1) and the second heat dissipation fins (3), and a movement (5) is installed inside the motor housing (1), and a transmission shaft (6) is horizontally passed through the middle of the movement (5), and a Hall element (7) is installed on a side of the motor housing (1) away from the movement (5).
2. A linear Hall brushless motor according to claim 1, characterized in that: The motor housing (1) comprises a housing (101), a first buffer frame (102) and a second buffer frame (103); the first buffer frame (102) is mounted on one end of the housing (101), and the second buffer frame (103) is mounted on one end of the housing (101) away from the first buffer frame (102).
3. A linear Hall brushless motor according to claim 2, characterized in that: One side surface of the first heat dissipation fin (2) and the second heat dissipation fin (3) are both in contact with the side surface of the housing (101), and the first heat dissipation fin (2) and the second heat dissipation fin (3) are both installed between the first buffer frame (102) and the second buffer frame (103).
4. The linear Hall brushless motor according to claim 1, characterized in that: The fixing rods (4) respectively pass through the upper and lower ends of the second heat dissipation fins (3) horizontally, and there are four groups of fixing rods (4) in a circular array with the motor housing (1) as the center.
5. The linear Hall brushless motor according to claim 1, characterized in that: The fixing rod (4) is threadedly connected to the motor housing (1), and the first heat dissipation fin (2) is connected and installed to the motor housing (1) via a bolt structure and has structural detachability.
6. The linear Hall brushless motor according to claim 2, characterized in that: The movement (5) comprises a shock-absorbing sleeve (501), a stator (502), a rotor (503) and a support shaft frame (504); the stator (502) is mounted on the inner wall of the shock-absorbing sleeve (501), the rotor (503) is mounted in the middle of the stator (502), and the support shaft frame (504) is mounted in the middle of the rotor (503).
7. The linear Hall brushless motor according to claim 6, characterized in that: The shock-absorbing sleeve (501) is fitted on the inner wall surface of the housing (101), and the stator (502) is embedded and installed on the inner wall surface of the shock-absorbing sleeve (501).
8. The linear Hall brushless motor according to claim 6, characterized in that: The transmission shaft (6) is installed horizontally through the middle of the support shaft frame (504), and the Hall elements (7) are arranged in a circular array on the inner wall surface of the housing (101).