Diesel generator overheating protection device

Abstract

The utility model belongs to the technical field of diesel engine related equipment, and relates to a diesel generator overheating protection device which comprises a bottom plate and a generator body, a support is fixedly connected to the bottom plate, a mounting plate is detachably and fixedly connected to the lower portion of the generator body, and the mounting plate can slide on the bottom plate and enter the support. The mounting plate is fixedly connected with the support through a fixing structure after entering the support, a temperature detection unit, a control unit and a cooling unit are arranged on the support, the temperature detection unit is used for detecting the temperature of the generator body and transmitting a temperature signal to the control unit, and the control unit controls the working state of the cooling unit according to the temperature signal; according to the utility model, the temperature of the diesel generator can be detected in real time through the temperature detection unit, the control unit and the cooling unit, and the cooling unit is timely started for cooling according to the temperature condition, so that the diesel generator is effectively prevented from being damaged due to overheating, and the working reliability and safety of the diesel generator are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of diesel engine related equipment, in particular to an overheating protection device for a diesel generator. Background Art

[0002] The advantages of diesel engines are high torque and good economic performance; the working process of diesel engines has many similarities with gasoline engines, and each working cycle also goes through four strokes: intake, compression, power generation, and exhaust; but because the fuel used in diesel engines is diesel, its viscosity is greater than gasoline and it is not easy to evaporate, but its auto-ignition temperature is lower than gasoline. Therefore, the formation of the combustible mixture and the ignition method are different from those of gasoline engines.

[0003] During operation, diesel generators can overheat due to load fluctuations, poor ventilation, and other factors. Failure to implement effective protective measures can damage the generator and even lead to safety accidents. Currently, common overheat protection measures rely on temperature sensors to monitor the temperature and shut down the generator when it exceeds a set value. However, this approach suffers from slow response times and suboptimal protection. Utility Model Content

[0004] The purpose of the present utility model is to provide a diesel generator overheating protection device that addresses the problem mentioned in the background art above, which can cause overheating during operation of a diesel generator due to load changes, poor ventilation, and other factors. Failure to promptly implement effective protective measures can damage the generator and even lead to safety accidents. Currently, common overheating protection measures primarily rely on temperature sensors to detect temperature and, when the temperature exceeds a set value, shut down the generator. However, this approach suffers from slow response speeds and less-than-ideal protection effects.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a diesel generator overheating protection device, including a base plate and a generator body, a bracket fixedly connected to the base plate, and a mounting plate detachably fixedly connected to the bottom of the generator body, the mounting plate can slide on the base plate and enter the bracket, and the mounting plate is fixedly connected to the bracket through a fixed structure after entering the bracket, and a temperature detection unit, a control unit and a cooling unit are provided on the bracket, the temperature detection unit is used to detect the temperature of the generator body and transmit the temperature signal to the control unit, and the control unit controls the working state of the cooling unit according to the temperature signal.

[0006] As a preferred solution, the temperature detection unit includes a plurality of temperature sensors, and the plurality of temperature sensors are distributed around the generator body at different positions of the bracket.

[0007] As a preferred solution, the temperature sensor is a thermocouple temperature sensor or a thermal resistance temperature sensor.

[0008] As a preferred solution, the control unit includes a microcontroller and a driving circuit. The microcontroller receives the temperature signal and controls the cooling unit through the driving circuit.

[0009] As a preferred solution, the cooling unit includes a coolant circulation system, which includes a water tank, a water pump, a radiator and a pipeline. The water tank is fixedly connected to the top of the bracket, and coolant is arranged in the water tank. Both sides of the water tank are connected to the pipeline. The pipeline is arranged around the generator body and passes through the water pump and radiator fixed on the bracket.

[0010] As a preferred solution, the cooling unit includes a fan, which is fixedly connected to the bracket and arranged toward the pipeline and the generator body.

[0011] As a preferred solution, a liquid level sensor and a water temperature sensor are provided in the water tank.

[0012] As a preferred solution, an alarm unit is fixedly connected to the bracket, and the alarm unit is connected to the control unit.

[0013] As a preferred solution, the fixing structure includes a card slot provided on the inner wall of the bracket and a card block on the edge of the mounting plate, and the card block and the card slot are engaged with each other.

[0014] Compared with the prior art, the beneficial effects of the present invention include:

[0015] The utility model can detect the temperature of the diesel generator in real time by integrating the temperature detection unit, the control unit and the cooling unit, and promptly starts the cooling unit to cool down the diesel generator according to the temperature conditions, thereby effectively avoiding damage to the diesel generator due to overheating and improving the working reliability and safety of the diesel generator. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall specific structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the pipeline distribution structure of the utility model. DETAILED DESCRIPTION

[0019] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural methods and implementation methods. Therefore, the following specific embodiments and drawings are only illustrative of the technical solution of the present invention and should not be regarded as the entire present invention or as a limitation or restriction of the technical solution of the present invention.

[0020] The following will be combined with the instructions Figure 1-3 The above technical solutions are described in detail with specific implementation methods:

[0021] The utility model provides a generator body 1 overheating protection device, including a base plate 2 and a generator body 1, a bracket 4 is fixedly connected to the base plate 2, and a mounting plate 3 is detachably fixedly connected to the bottom of the generator body 1, and the mounting plate 3 can slide on the base plate 2 and enter the bracket 4. After entering the bracket 4, the mounting plate 3 is fixedly connected to the bracket 4 through a fixed structure. A temperature detection unit, a control unit and a cooling unit are provided on the bracket 4. The temperature detection unit is used to detect the temperature of the generator body 1 and transmit the temperature signal to the control unit. The control unit controls the working state of the cooling unit according to the temperature signal.

[0022] In actual application, the bracket 4 is made of sturdy metal material and is fixed to the base plate 2 by welding or bolting to ensure its stability and firmness. The shape and size of the bracket 4 can be designed according to the appearance of the generator body 1 so that it can completely wrap the generator body 1, and then the generator body 1 is fixed on the mounting plate 3. The mounting plate 3 is made of high-strength alloy material and the surface is smoothed to reduce friction. The mounting plate 3 can be connected to the base plate 2 through a slide rail so that it can slide smoothly into the bracket 4, so that the generator body 1 can enter the bracket 4 along with the mounting plate 3. When the mounting plate 3 enters the bracket 4, the fixing structure will fix the mounting plate 3 to the bracket 4, so that the generator body 1 can have a stable working environment. The temperature detection unit, control unit and cooling unit are installed around the generator body 1 through the bracket 4 according to the predetermined position to realize the overheating protection function of the generator.

[0023] As a preferred embodiment, the temperature detection unit includes multiple temperature sensors 5, which are distributed around the generator body 1 at different locations on the bracket 4. Temperature sensors 5 are mounted on the bracket 4 at locations corresponding to key parts of the generator body 1, such as the cylinder block, exhaust pipe, and oil tank, to ensure comprehensive detection of temperature changes in all key parts of the generator body 1. Each temperature sensor 5 is connected to the control unit via a dedicated line to ensure accurate transmission of temperature signals.

[0024] In a preferred embodiment, the temperature sensor 5 is a thermocouple temperature sensor or a thermal resistor temperature sensor. When selecting the temperature sensor 5, if a thermocouple temperature sensor 5 is used, the material of the thermocouple should be selected based on the actual measurement temperature range and accuracy requirements. If a thermal resistor temperature sensor 5 is used, the appropriate resistor material and packaging type should be selected based on the specific environmental conditions and measurement accuracy requirements.

[0025] In a preferred embodiment, the control unit includes a microcontroller 6 and a drive circuit. The microcontroller 6 receives temperature signals and controls the cooling unit via the drive circuit. The microcontroller 6 is a single-chip microcomputer or PLC with stable performance and fast response speed. The drive circuit utilizes a highly integrated chip and circuit design with strong anti-interference capabilities. The microcontroller 6 receives signals from the temperature sensor 5, rapidly processes and analyzes them, and sends control instructions to the cooling unit via the drive circuit.

[0026] As a preferred embodiment, the cooling unit includes a coolant circulation system, which includes a water tank 7, a water pump 8, a radiator 9, and a pipeline 10. The water tank 7 is fixedly connected to the top of the bracket 4. Coolant is provided in the water tank 7. Both sides of the water tank 7 are connected to the pipeline 10. The pipeline 10 is arranged around the generator body 1 and passes through the water pump 8 and radiator 9 fixed to the bracket 4. The water pump 8 pumps the coolant in the water tank 7 into the pipeline 10 and passes through the generator body 1, thereby absorbing the heat dissipated by the generator body 1 during operation. After absorbing the heat, the coolant dissipates the heat through the radiator 9 and returns to the water tank 7. It should be noted that the water tank 7 is made of a corrosion-resistant and well-sealed material, the water pump 8 is a model with moderate power and stable flow, and the pipeline 10 is made of a high-temperature and high-pressure resistant material.

[0027] As a preferred embodiment, the cooling unit includes a fan 11, which is fixedly connected to the bracket 4 and is arranged toward the pipeline 10 and the generator body 1. The fan 11 is installed at a specific position on the bracket 4 so that its wind direction is directly aimed at the generator body 1, thereby accelerating air flow and achieving an air cooling effect. At the same time, the fan 11 also blows the cold air emitted by the coolant in the pipeline 10 toward the generator body 1 to dissipate heat.

[0028] In a preferred embodiment, the water tank 7 is equipped with a liquid level sensor 12 and a water temperature sensor 13. These sensors are installed at specific locations within the water tank 7 and are connected to the control unit via wiring. The liquid level sensor 12 monitors the liquid level in the water tank 7 in real time and transmits this data to the control unit. The water temperature sensor 13 accurately measures the temperature of the coolant in the water tank 7, providing important parameters for the control unit.

[0029] In a preferred embodiment, an alarm unit 14 is fixedly connected to bracket 4 and connected to the control unit. Alarm unit 14 includes an audible and visual alarm, which is mounted in a location easily noticeable to the operator, such as a conspicuous portion of the equipment. When the control unit determines that the temperature of generator body 1 exceeds a set warning value, it immediately sends a signal to alarm unit 14, triggering the audible and visual alarm to emit a strong audible and visual alarm, prompting the operator to take timely action.

[0030] The sound and light alarm uses high-brightness lights and loud sound equipment to ensure that it can attract the attention of operators even in noisy environments. The light color can be selected as eye-catching red or yellow, and the sound can be a continuous alarm or intermittent warning sound to enhance the warning effect.

[0031] As a preferred embodiment, the fixing structure includes a card groove 15 arranged on the inner wall of the bracket 4 and a card block 16 on the edge of the mounting plate 3. The card block 16 and the card groove 15 are engaged with each other. When the mounting plate 3 enters the bracket 4, the card groove 15 on the inner wall of the bracket 4 and the card block 16 on the edge of the mounting plate 3 are precisely engaged with each other, thereby firmly fixing the position of the mounting plate 3.

[0032] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology, which will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0033] The technical scope of the present invention is not limited to the contents described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the scope of protection of the present invention.

Claims

1. A diesel generator overheat protection device, comprising a base plate (2) and a generator body (1), characterized in that: A bracket (4) is fixedly connected to the base plate (2), and a mounting plate (3) is detachably fixedly connected to the lower side of the generator body (1). The mounting plate (3) can slide on the base plate (2) and enter the bracket (4). After entering the bracket (4), the mounting plate (3) is fixedly connected to the bracket (4) through a fixed structure. A temperature detection unit, a control unit and a cooling unit are provided on the bracket (4). The temperature detection unit is used to detect the temperature of the generator body (1) and transmit the temperature signal to the control unit. The control unit controls the working state of the cooling unit according to the temperature signal.

2. A diesel generator overheat protection device according to claim 1, characterized in that: The temperature detection unit comprises a plurality of temperature sensors (5), and the plurality of temperature sensors (5) are distributed around the generator body (1) at different locations of the bracket (4).

3. A diesel generator overheat protection device according to claim 2, characterized in that: The temperature sensor (5) is a thermocouple temperature sensor or a thermal resistance temperature sensor.

4. A diesel generator overheat protection device according to claim 1, characterized in that: The control unit comprises a microcontroller (6) and a drive circuit. The microcontroller (6) receives a temperature signal and controls the cooling unit through the drive circuit.

5. A diesel generator overheat protection device according to claim 1, characterized in that: The cooling unit includes a coolant circulation system, which includes a water tank (7), a water pump (8), a radiator (9) and a pipeline (10). The water tank (7) is fixedly connected to the top of the bracket (4). Coolant is provided in the water tank (7). Both sides of the water tank (7) are connected to the pipeline (10). The pipeline (10) is arranged around the generator body (1). The pipeline (10) passes through the water pump (8) and the radiator (9) fixed on the bracket (4).

6. A diesel generator overheat protection device according to claim 5, characterized in that: The cooling unit comprises a fan (11), which is fixedly connected to the bracket (4) and arranged toward the pipeline (10) and the generator body (1).

7. A diesel generator overheat protection device according to claim 5, characterized in that: A liquid level sensor (12) and a water temperature sensor (13) are provided in the water tank (7).

8. A diesel generator overheat protection device according to claim 1, characterized in that: An alarm unit (14) is fixedly connected to the bracket (4), and the alarm unit (14) is connected to the control unit.

9. The diesel generator overheat protection device according to claim 1, characterized in that: The fixing structure comprises a card slot (15) provided on the inner wall of the bracket (4) and a card block (16) on the edge of the mounting plate (3); the card block (16) and the card slot (15) are engaged with each other.

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