Degassing oscillation device
By adopting elastic components and eccentric shaft wheel structures with alloy steel materials in the oscillation and degassing device, the wear and noise problems caused by slide deformation are solved, and the stable operation and noise reduction effect of the device are achieved.
Patent Information
- Application Number
- CN202422292514.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In existing oscillation degassing devices, the slider is prone to deformation, resulting in wear and noise increase, affecting the stability and life of the device.
The elastic component is used to make the eccentric shaft of the sliding unit close to the eccentric wheel of the driving unit, and combine the eccentric shaft and wheel of alloy steel material. The elastic component maintains the fit of the eccentric shaft and the eccentric wheel, reducing friction and noise, and further reducing noise through the limit frame and grease.
Effectively maintain the initial state of the device, reduce noise and wear, and improve the stability and service life of the device.
Smart Images

Figure CN223209050U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of degassing devices, in particular to a degassing oscillation device. Background Art
[0002] Oscillatory degassing plays a vital role in analyzing dissolved gases in oil-filled electrical equipment in power systems. Oscillatory degassing primarily involves vigorous oscillation of the oil sample under specific conditions using a specialized oscillating device. During this oscillation, dissolved gases in the oil are released, separating the gases from the oil. This method offers advantages in its relative ease of operation, high degassing efficiency, and accurate analysis of the various gas components dissolved in the oil. Analysis of these gases can promptly identify potential faults within electrical equipment, such as partial discharge and overheating. For example, overheating can generate hydrocarbon gases such as methane and ethane in the insulating oil, while discharge can generate gases such as hydrogen and acetylene. Detection and analysis of these gases can determine the type and severity of the fault, enabling appropriate repair measures to prevent further escalation and ensure safe equipment operation.
[0003] For example, the Zhongfen 1081-Ⅱ automatic degassing oscillator in the prior art is mainly used for oscillating degassing during the analysis of dissolved gas in oil-filled electrical equipment in power systems, wherein the motor is directly connected to the small wheel, the small wheel is connected to the large wheel through a belt, the large wheel is connected to the coupling, the coupling is connected to the simplified camshaft, the simplified camshaft is connected to the slider through the eccentric shaft, the up and down movement of the eccentric shaft in the slider groove can drive the slider to move back and forth along the support rod, the slider is connected to the tray through the fixture connection hole, and needle tubes are placed in the tray, up to eight of them, with oil samples in the needle tubes. The left and right reciprocating movement of the slider drives the oil sample to oscillate back and forth to achieve degassing.
[0004] In the above-mentioned prior art, oscillation degassing can be effectively performed, but there are the following problems:
[0005] 1. The eccentric shaft is made of alloy steel, and the slider is made of shock-absorbing and impact-resistant acrylic organic material. The initial fit is high precision, and the eccentric shaft fits tightly against the slider. As the working time increases, the slider is prone to deformation under non-uniform impact motion;
[0006] 2. The temperature during oscillation degassing can reach 50°C, and the acrylic organic material slider is more likely to deform. After the slider is deformed, the pure rolling (line contact) between the slider and the eccentric shaft is changed to point contact or surface contact, which leads to contact stress concentration, accelerated wear and fatigue damage, increased clearance, and increased noise.
[0007] Therefore, how to effectively solve the problems of easy deformation of the slider, wear and fatigue damage of the acceleration device, and excessive noise is a technical problem that needs to be solved urgently. Utility Model Content
[0008] In view of the deficiencies in the above-mentioned background technology, the present invention proposes a degassing oscillation device, which solves the problems of easy deformation of the slider, wear and fatigue damage of the acceleration device, and excessive noise.
[0009] The technical solution of this application is:
[0010] A degassing oscillation device includes a drive unit connected to a bracket, the bracket being provided with a sliding unit connected to a tray, and the eccentric shaft in the sliding unit and the eccentric wheel in the drive unit being fitted together via an elastic component provided in the sliding unit. The elastic component allows the eccentric shaft of the sliding unit to be in close contact with the eccentric wheel of the drive unit, allowing for flexible movement without shaking. With increased use, the device maintains its initial state without any change in the fit clearance, preventing any increase in device noise, and effectively reducing noise. Both the eccentric shaft and the eccentric wheel can be made of alloy steel, ensuring pure rolling (line contact). The contact line length is moderate, ensuring both load requirements and reduced friction.
[0011] Furthermore, the driving unit includes a connecting rod connected to the motor, the connecting rod and the eccentric wheel are interference fit, and the eccentric wheel rotates along with the connecting rod.
[0012] Furthermore, a limiting frame is provided on the outer periphery of the eccentric wheel, and the outer wall of the eccentric shaft fits with the inner wall of the limiting frame.
[0013] Furthermore, one end of the eccentric shaft is plugged into the slider, and the other end of the eccentric shaft is provided with a rounded step, the outer wall of which is in contact with the inner wall of the limit frame, and the tray is connected to the slider. The outer surface of the rounded step contacts the inner wall of the limit frame, and the eccentric shaft is tightly attached to the eccentric wheel without any material restrictions, and the fitting clearance does not change.
[0014] Furthermore, the eccentric shaft is cylindrical.
[0015] Furthermore, the top and bottom of the slider are provided with a clearance groove, and the support rod passes through the ear plates at both ends of the clearance groove and is connected to the bracket, shortening the clearance fitting surface between the support rod and the slider, reducing the fitting friction time between the support rod and the slider, and playing a significant noise reduction role.
[0016] Furthermore, the support rod is arranged horizontally, and the slider reciprocates left and right along the support rod.
[0017] Furthermore, at least two support rods are provided to enhance the stability of the slider performing reciprocating motion.
[0018] Furthermore, the elastic component includes a spring arranged on the support rod, and the spring is pressed between the bracket and the slider. The spring enables the sliding unit and the driving unit to always maintain contact and perform eccentric reciprocating motion. At the same time, the spring also mitigates the stroke-type reciprocating motion, effectively playing a role in shock absorption and noise reduction. It mitigates the stroke-type reciprocating motion and plays a significant role in shock absorption and noise reduction.
[0019] Furthermore, grease is provided between the eccentric shaft and the eccentric wheel, thereby further reducing noise.
[0020] The specific beneficial effects of the utility model include:
[0021] 1. The utility model uses an elastic component to make the eccentric shaft of the sliding unit close to the eccentric wheel of the driving unit, so that it can move flexibly without shaking. As the number of uses increases, it can maintain its initial state without changes in the fitting clearance, which will not cause the device to become noisy, and effectively play a role in noise reduction;
[0022] 2. Both the eccentric shaft and the eccentric wheel can be made of alloy steel, which is not easy to deform and ensures the pure rolling (line contact). The contact line length is moderate, which not only meets the load requirements but also reduces friction.
[0023] 3. The support rod in the present invention is equipped with a spring, which keeps the sliding unit and the driving unit in contact with each other and performs eccentric reciprocating motion. At the same time, the spring also mitigates the stroke-type reciprocating motion, effectively playing a role in shock absorption and noise reduction.
[0024] 4. The utility model shortens the clearance fitting surface between the support rod and the slider, reduces the fitting friction time between the support rod and the slider, and plays an effective noise reduction role. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 This is a schematic diagram of the use state of the utility model;
[0027] Figure 2 This is an exploded view of the drive unit and the sliding unit of the utility model;
[0028] Figure 3 It is an exploded view of the utility model;
[0029] Figure 4This is a schematic diagram of the eccentric wheel in the utility model;
[0030] Figure 5 It is a schematic diagram of the sliding unit in the present invention.
[0031] Description of Figure Numbers:
[0032] 1. Bracket; 2. Drive unit;
[0033] 3. Sliding unit; 4. Tray;
[0034] 21. Eccentric wheel; 22. Motor;
[0035] 23. Connecting rod; 24. Limiting frame;
[0036] 31. Eccentric shaft; 32. Slider; 33. Rounded step;
[0037] 34. Support rod; 35. Spring. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] A degassing oscillating device, such as Figure 1 、 Figure 2 As shown, the device comprises a drive unit 2 connected to a bracket 1. The bracket 1 is provided with a sliding unit 3 connected to a tray 4. The eccentric shaft 31 in the sliding unit 3 and the eccentric wheel 21 in the drive unit 2 are fitted together via an elastic component provided in the sliding unit 3. The elastic component ensures that the eccentric shaft 31 of the sliding unit is in close contact with the eccentric wheel 21 of the drive unit, allowing for flexible movement without shaking. With increased use, the device maintains its initial state without any change in the fit clearance, preventing any increase in device noise and effectively reducing noise. Both the eccentric shaft 31 and the eccentric wheel 21 are made of alloy steel, ensuring pure rolling (line contact). The contact line length is moderate, ensuring both load requirements and reduced friction.
[0040] On the basis of the above embodiment, as a preferred embodiment, Figure 3 、 Figure 4 As shown, the driving unit 2 includes a connecting rod 23 connected to the motor 22 . The connecting rod 23 is interference fit with the eccentric wheel 21 , and the eccentric wheel 21 rotates along with the connecting rod 23 .
[0041] On the basis of the above embodiment, as a preferred embodiment, a limiting frame 24 is provided on the outer periphery of the eccentric wheel 21 , and the outer wall of the eccentric shaft 31 is in contact with the inner wall of the limiting frame 24 .
[0042] Based on the above embodiment, as a preferred embodiment, one end of the eccentric shaft 31 is plugged into the slider 32, and a hole for the eccentric shaft 31 to be plugged into is provided at the center of the slider 32. The other end of the eccentric shaft 31 is provided with a rounded step 33, and the outer wall of the rounded step 33 is in contact with the inner wall of the limit frame 24. The tray 4 is connected to the slider 32, and the outer surface of the rounded step 33 contacts the inner wall of the limit frame 24, which is not limited by the material, so that the eccentric shaft 31 is tightly attached to the eccentric wheel 21 without changing the fitting clearance. As the motor 22 drives the connecting rod 23 to rotate, the eccentric wheel 21 rotates with the connecting rod 23, and the eccentric shaft 31 also reciprocates left and right with the rotation of the eccentric wheel 21, and drives the tray 4 to oscillate left and right, so that the oil sample in the tray 4 oscillates back and forth to achieve degassing.
[0043] Based on the above embodiment, as a preferred embodiment, the eccentric shaft 31 is cylindrical.
[0044] Based on the above embodiment, as a preferred embodiment, the top and bottom of the slider 32 are both provided with a clearance groove 321, and the support rod 34 passes through the ear plates 322 at both ends of the clearance groove 321 and is connected to the bracket 1.
[0045] Specifically, the contact surface between the slider 32 and the support rod 34 is only the ear plates 322 at both ends, which shortens the clearance fitting surface between the support rod 34 and the slider 32, reduces the fitting friction time between the support rod 34 and the slider 32, and plays a significant noise reduction role.
[0046] On the basis of the above embodiment, as a preferred embodiment, the support rod 34 is arranged horizontally, and the slider 32 reciprocates left and right along the support rod 34 .
[0047] On the basis of the above embodiment, as a preferred embodiment, Figure 5 As shown, at least two support rods 34 are provided, and two sets of ear plates 322 are provided at the top and bottom of the slider 32. The support rods 34 pass through the ear plates 322 at the top of the slider 32 and the ear plates 322 at the bottom of the slider 32 respectively, and both ends of the support rods 34 are connected to the bracket 1.
[0048] On the basis of the above embodiment, as a preferred embodiment, the elastic component includes a spring 35 arranged on the support rod 34, and the spring 35 is pressed between the bracket 1 and the slider 32. The spring 35 enables the sliding unit 3 and the driving unit 2 to always maintain contact and perform eccentric reciprocating motion. At the same time, the spring 35 also mitigates the stroke-type reciprocating motion, effectively playing a role in shock absorption and noise reduction.
[0049] On the basis of the above embodiment, as a preferred embodiment, grease is provided between the eccentric shaft 31 and the eccentric wheel 21 to further reduce noise.
[0050] Specifically, the bracket 1 includes a U-shaped support plate, in which a hole 1 for the connecting rod 23 to pass through is provided, and holes 2 for the support rod 34 to be inserted are provided on both sides of the U-shaped support plate. The U-shaped support plate and the motor 22 are both connected to the support base.
[0051] Anything not described in detail in the present invention is a conventional technical means known to those skilled in the art.
[0052] The above content shows and describes the basic principles, main features and beneficial effects of the present invention. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A degassing oscillation device, characterized in that: The invention comprises a driving unit (2) connected to a bracket (1); a sliding unit (3) connected to a tray (4) is provided on the bracket (1); an eccentric shaft (31) in the sliding unit (3) and an eccentric wheel (21) in the driving unit (2) are fitted together via an elastic component provided in the sliding unit (3).
2. The degassing oscillation device according to claim 1, characterized in that: The driving unit (2) comprises a connecting rod (23) connected to the motor (22), and the connecting rod (23) is interference-fitted with the eccentric wheel (21).
3. The degassing oscillation device according to claim 2, characterized in that: A limiting frame (24) is provided on the outer periphery of the eccentric wheel (21), and the outer wall of the eccentric shaft (31) is fitted with the inner wall of the limiting frame (24).
4. The degassing oscillation device according to claim 3, characterized in that: One end of the eccentric shaft (31) is plugged into the slider (32), and the other end of the eccentric shaft (31) is provided with a rounded step (33). The outer wall of the rounded step (33) is fitted with the inner wall of the limit frame (24), and the tray (4) is connected to the slider (32).
5. The degassing oscillation device according to any one of claims 1 to 4, characterized in that: The eccentric shaft (31) is cylindrical.
6. The degassing oscillation device according to claim 4, characterized in that: The top and bottom of the slider (32) are both provided with a clearance groove (321), and the support rod (34) passes through the ear plates (322) at both ends of the clearance groove (321) and is connected to the bracket (1).
7. The degassing oscillation device according to claim 6, characterized in that: The support rod (34) is arranged horizontally.
8. The degassing oscillation device according to claim 6 or 7, characterized in that: At least two support rods (34) are provided.
9. The degassing oscillation device according to claim 6 or 7, characterized in that: The elastic component comprises a spring (35) arranged on the support rod (34), and the spring (35) is pressed between the bracket (1) and the slider (32).
10. The degassing oscillation device according to any one of claims 1 to 4, 6 to 7, characterized in that: Lubricating grease is provided between the eccentric shaft (31) and the eccentric wheel (21).