Lifting limiting device for stirring of reaction kettle

Through the hydraulic cylinder-driven stirring and lifting limit device, the problem of difficult observation of the position of the traditional reactor stirring device and incomplete stirring is solved, the precise adjustment of the stirring assembly and the visualization of the reaction process are achieved, and the stirring effect and operation convenience are improved.

CN223209461UActive Publication Date: 2025-08-12SUIZHOU SHILIDA BIOTECH
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Patent Information

Application Number
CN202421954482.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-08-12
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

It is difficult for the stirring device of a traditional reactor to fully stir the mixture of different heights in the reactor by up and down, resulting in poor stirring effect and difficult to observe the position of the stirring device.

Method used

The stirring and lifting limit device driven by a hydraulic cylinder is adopted to drive the kettle cover and limit plate to move through the piston rod on the hydraulic cylinder, and observe the position of the stirring assembly with a scale, and is equipped with a transparent guide tube and a thermometer for easy operation and observation of the reaction process.

Benefits of technology

The precise adjustment and observation of the position of the stirring assembly is achieved, the stirring effect is improved, the operation process is simplified, and the convenience and efficiency of the reactor are improved.

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Abstract

The utility model discloses a reaction kettle stirring lifting limiting device, and particularly relates to the technical field of reaction kettles, the reaction kettle stirring lifting limiting device comprises a reaction kettle main body and a kettle cover, the bottom end of the kettle cover extends into the reaction kettle main body, the outer side of the kettle cover is fixedly connected with a side plate, the bottom end of the side plate is fixedly provided with a hydraulic cylinder, and the bottom end of the hydraulic cylinder is fixedly connected with a support frame; the support frame is fixedly mounted on the outer side of the reaction kettle main body, two graduated scales are fixedly connected to the top end of the support frame, limiting assemblies are arranged on the opposite sides of the two graduated scales, and each limiting assembly comprises a limiting plate, a sliding rod and an indicating plate. The piston rod on the hydraulic cylinder contracts to drive the stirring assembly to move downwards, meanwhile, the kettle cover drives the two limiting plates and the two indicating plates to move downwards, the downward moving distance of the indicating plates is observed through the graduated scale, and therefore the downward moving distance of the stirring assembly can be calculated, operation is easy, the position of the stirring assembly is convenient to observe, and operation is convenient. The use effect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, and more specifically, to a stirring, lifting and limiting device for a reactor. Background Art

[0002] A reactor is a container used to carry out physical or chemical reactions. Available in a variety of materials, including stainless steel, carbon steel, and glass-lined, reactors are widely used in industries such as petrochemicals, rubber, pesticides, dyes, and pharmaceuticals, completing processes such as sulfonation, nitration, hydrogenation, and polymerization. Traditional reactor stirring devices utilize fixed-point stirring, making it difficult to fully stir the mixture at different heights within the reactor by raising and lowering it. This results in poor stirring performance and incomplete stirring of the mixture within the reactor.

[0003] After searching, the Chinese patent with announcement number CN216172267U discloses a stirring device for a reactor that can be lifted and stirred. Through a motor, a connecting shaft, a disc, a connecting rod one, a connecting rod two and a sleeve, the lifting rod and the stirring rod as well as the stirring rod one and the stirring rod two are driven to perform spiral vertical lifting and stirring of the mixture in the reactor body. This solves the problem that the traditional stirring device for a reactor has difficulty in fully stirring the mixture at different heights in the reactor by lifting and lowering, resulting in poor stirring effect of the stirring device. It can automatically perform spiral lifting and stirring of the mixture at different heights in the reactor, thereby improving the stirring effect of the stirring device on the mixture in the reactor.

[0004] When the stirring device for the above-mentioned reactor is in use, the rotating disk drives the connecting rod to perform eccentric movement, thereby causing the stirring mechanism to move up and down. However, during the up and down movement, since the stirring mechanism is located inside the reactor body, it is inconvenient to observe the position of the stirring mechanism, and the use effect is poor. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a stirring lifting and limiting device for a reactor, which aims to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a stirring, lifting and limiting device for a reactor, comprising a reactor body and a reactor cover, the bottom end of the reactor cover extends into the interior of the reactor body, the outer side of the reactor cover is fixedly connected to a side plate, the bottom end of the side plate is fixedly installed with a hydraulic cylinder, the bottom end of the hydraulic cylinder is fixedly connected to a support frame, and the support frame is fixedly installed on the outer side of the reactor body, the top end of the support frame is fixedly connected to two scales, and the two facing sides of the scales are each provided with a limiting assembly, and the two limiting assemblies each include a limiting plate, a sliding rod and an indicator plate, and a stirring assembly is provided on the reactor cover, and the stirring assembly includes a motor, a rotating shaft and a plurality of stirring rollers.

[0007] Furthermore, the two facing sides of the limit plates are fixedly connected to the kettle cover, the bottom ends of the two slide rods respectively pass through the two limit plates and are fixedly connected to the support frame, and the two facing sides of the indicator plates are respectively fixedly connected to the two limit plates.

[0008] Furthermore, the motor is fixedly mounted on the top of the reactor cover, and the output shaft end of the motor is fixedly connected to the rotating shaft, and the multiple stirring rollers are fixedly sleeved on the rotating shaft, and the multiple stirring rollers are located inside the reactor body.

[0009] Furthermore, a top frame is fixedly connected to the top of the reactor body, a gasket is movably provided inside the top frame, and the inner side of the gasket is in contact with the reactor cover.

[0010] It can be seen that in the above technical solution, the sealing between the reactor cover and the reactor body can be improved by the gasket.

[0011] Furthermore, a material guide pipe is fixedly installed on the reactor cover, and two transparent plates are movably provided on the bottom of the material guide pipe, and the two transparent plates are fixedly installed on the reactor body.

[0012] Furthermore, the bottom end of the reactor body is fixedly connected to a discharge pipe, and a solenoid valve is fixedly installed on the discharge pipe.

[0013] It can be seen that in the above technical solution, by opening the solenoid valve, the reactants in the reactor body can be discharged through the discharge pipe.

[0014] Furthermore, a thermometer is movably provided on one side of the solenoid valve, and the thermometer is fixedly installed at the bottom end of the reactor body.

[0015] It can be seen that in the above technical solution, the temperature inside the reactor body can be detected by a thermometer to open the solenoid valve.

[0016] The technical effects and advantages of this utility model are:

[0017] 1. The utility model drives the side plate to move downward by contracting the piston rod on the hydraulic cylinder, thereby driving the stirring assembly to move downward. The position of the stirring assembly can be adjusted according to demand. At the same time, the kettle cover drives the two limit plates and two indicator plates to move downward. The distance the indicator plates move downward can be observed by the scale, so that the distance the stirring assembly moves downward can be calculated. The operation is simple, the position of the stirring assembly can be easily observed, and the use effect is good.

[0018] 2. In the utility model, when the piston rod on the hydraulic cylinder extends and drives the side plate and the kettle cover to move upward, the kettle cover can drive the material guide pipe to move upward and make the material guide pipe located at the top of the reactor body. Then, new raw materials are added into the material guide pipe, and the material guide pipe guides the raw materials and makes them fall into the reactor body. The reaction of the raw materials can be observed through the two transparent plates. At the same time, the kettle cover can also shield the two transparent plates. The structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a rear view of the overall structure of the utility model;

[0022] Figure 3 This is a front view of the overall structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the assembly structure of the hydraulic cylinder and the limit assembly of the utility model;

[0024] Figure 5 This is a schematic diagram of the cross-section of the reactor body and the assembly structure of the discharge pipe of the present invention;

[0025] Figure 6 This is a schematic diagram of the cross-section of the kettle cover and the assembly structure of the stirring component of the present invention.

[0026] In the figure: 1. Reactor body; 2. Top frame; 3. Reactor cover; 4. Stirring assembly; 5. Side panel; 6. Hydraulic cylinder; 7. Support frame; 8. Scale; 9. Limit assembly; 10. Transparent plate; 11. Discharge pipe; 12. Solenoid valve; 13. Thermometer; 14. Feed pipe; 15. Gasket; 401. Motor; 402. Rotating shaft; 403. Stirring roller; 901. Limit plate; 902. Sliding rod; 903. Indicator board. DETAILED DESCRIPTION

[0027] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0028] Refer to the instruction manual Figure 1-6 , a reactor stirring lifting and limiting device of this embodiment includes a reactor body 1 and a reactor cover 3, the bottom end of the reactor cover 3 extends into the interior of the reactor body 1, the outer side of the reactor cover 3 is fixedly connected to a side plate 5, the bottom end of the side plate 5 is fixedly installed with a hydraulic cylinder 6, the bottom end of the hydraulic cylinder 6 is fixedly connected to a support frame 7, and the support frame 7 is fixedly installed on the outer side of the reactor body 1, the top of the support frame 7 is fixedly connected to two scales 8, and the two scales 8 are provided with a limit assembly 9 on the opposite side, and the two limit assemblies 9 each include a limit plate 901, a slide rod 902 and an indicator plate 903, and a stirring assembly 4 is provided on the reactor cover 3, and the stirring assembly 4 includes a motor 401, a rotating shaft 402 and a plurality of stirring rollers 403.

[0029] Furthermore, the two limiting plates 901 are fixedly connected to the kettle cover 3 on their facing sides, the bottom ends of the two sliding rods 902 respectively pass through the two limiting plates 901 and are fixedly connected to the support frame 7, the two indicating plates 903 are fixedly connected to the two limiting plates 901 on their facing sides, the motor 401 is fixedly installed on the top of the kettle cover 3, and the output shaft end of the motor 401 is fixedly connected to the rotating shaft 402, and the multiple stirring rollers 403 are fixedly sleeved on the rotating shaft 402, and the multiple stirring rollers 403 are all located inside the reactor body 1.

[0030] Furthermore, the top of the reactor body 1 is fixedly connected to the top frame 2, and a gasket 15 is movably provided inside the top frame 2, and the inner side of the gasket 15 is in contact with the reactor cover 3. A material guide tube 14 is fixedly installed on the reactor cover 3, and two transparent plates 10 are movably provided at the bottom of the material guide tube 14, and the two transparent plates 10 are fixedly installed on the reactor body 1.

[0031] Among them, the gasket 15 can improve the sealing between the kettle cover 3 and the reactor body 1. When the piston rod on the hydraulic cylinder 6 extends and drives the side plate 5 and the kettle cover 3 to move upward, the kettle cover 3 can drive the material guide pipe 14 to move upward and make the material guide pipe 14 located at the top of the reactor body 1. Then, new raw materials are added into the material guide pipe 14, and the material guide pipe 14 guides the raw materials and makes them fall into the reactor body 1. The reaction of the raw materials can be observed through the two transparent plates 10. At the same time, the kettle cover 3 can also cover the two transparent plates 10. The structure is simple and easy to use.

[0032] Furthermore, the bottom end of the reactor body 1 is fixedly connected to a discharge pipe 11, and a solenoid valve 12 is fixedly installed on the discharge pipe 11. A thermometer 13 is movably provided on one side of the solenoid valve 12, and the thermometer 13 is fixedly installed at the bottom end of the reactor body 1. The temperature inside the reactor body 1 can be detected by the thermometer 13. By opening the solenoid valve 12, the reactants in the reactor body 1 can be discharged through the discharge pipe 11.

[0033] The method of using this embodiment is:

[0034] When in use, the motor 401 is started, and the motor 401 drives the rotating shaft 402 to rotate, thereby driving the multiple stirring rollers 403 to rotate, and the multiple stirring rollers 403 stir the raw materials in the reactor body 1, and the hydraulic cylinder 6 is started. The piston rod on the hydraulic cylinder 6 contracts and drives the side plate 5 to move downward, thereby driving the reactor cover 3 to move downward, and then driving the stirring assembly 4 to move downward. The position of the stirring assembly 4 is adjusted according to demand. At the same time, the reactor cover 3 drives the two limit plates 901 to slide on the two sliding rods 902 respectively, which can limit the reactor cover 3, and the two limit plates 901 can drive the two indicator plates 903 to move downward. The distance the indicator plate 903 moves downward is observed by the scale 8, so that the distance the stirring assembly 4 moves downward can be calculated. The operation is simple, the position of the stirring assembly 4 is convenient to observe, and the use effect is good.

[0035] The contents not described in detail in the specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited and can be determined using conventional equipment. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the existing technology and will not be described here.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A stirring lifting and limiting device for a reactor, comprising a reactor body (1) and a reactor cover (3), wherein the bottom end of the reactor cover (3) extends into the interior of the reactor body (1), and is characterized in that: The outer side of the kettle cover (3) is fixedly connected to a side plate (5), the bottom end of the side plate (5) is fixedly installed with a hydraulic cylinder (6), the bottom end of the hydraulic cylinder (6) is fixedly connected to a support frame (7), and the support frame (7) is fixedly installed on the outer side of the reactor body (1), the top end of the support frame (7) is fixedly connected to two scales (8), and the two scales (8) are provided with a limit assembly (9) on the opposite side, and the two limit assemblies (9) each include a limit plate (901), a slide rod (902) and an indicator plate (903), and the kettle cover (3) is provided with a stirring assembly (4), and the stirring assembly (4) includes a motor (401), a rotating shaft (402) and a plurality of stirring rollers (403).

2. The reactor stirring lifting and limiting device according to claim 1, characterized in that: The two limiting plates (901) are fixedly connected to the kettle cover (3) on the sides facing each other, the bottom ends of the two sliding rods (902) respectively pass through the two limiting plates (901) and are fixedly connected to the support frame (7), and the two indicating plates (903) are fixedly connected to the two limiting plates (901) on the sides facing each other.

3. The reactor stirring lifting and limiting device according to claim 1, characterized in that: The motor (401) is fixedly mounted on the top of the reactor cover (3), and the output shaft end of the motor (401) is fixedly connected to the rotating shaft (402). The plurality of stirring rollers (403) are all fixedly sleeved on the rotating shaft (402), and the plurality of stirring rollers (403) are all located inside the reactor body (1).

4. The reactor stirring lifting and limiting device according to claim 1, characterized in that: The top of the reactor body (1) is fixedly connected to a top frame (2), a gasket (15) is movably provided inside the top frame (2), and the inner side of the gasket (15) is in contact with the reactor cover (3).

5. The reactor stirring lifting and limiting device according to claim 1, characterized in that: A material guide pipe (14) is fixedly mounted on the kettle cover (3), and two transparent plates (10) are movably mounted on the bottom of the material guide pipe (14), and both transparent plates (10) are fixedly mounted on the reactor body (1).

6. The reactor stirring lifting and limiting device according to claim 1, characterized in that: The bottom end of the reactor body (1) is fixedly connected to a discharge pipe (11), and a solenoid valve (12) is fixedly installed on the discharge pipe (11).

7. The reactor stirring lifting and limiting device according to claim 6, characterized in that: A thermometer (13) is movably provided on one side of the solenoid valve (12), and the thermometer (13) is fixedly installed at the bottom end of the reactor body (1).

Citation Information

Patent Citations

  • Stirring device capable of stirring in lifting manner for reaction kettle

    CN216172267U