Automatic batching equipment of ball mill for producing ceramsite proppant

By introducing a U-shaped support base and feed structure into the ball mill, and using the coordination of transmission gear and adjustment gear, the problem of uneven material addition is solved, and the uniform processing and production efficiency of ceram proppant is achieved.

CN223209569UActive Publication Date: 2025-08-12河南郑耐新材料有限公司
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Patent Information

Application Number
CN202422144046.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-12
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

When processing ceramic proppant in existing ball mills, due to uneven addition of materials, the processing effect and low production efficiency are poor.

Method used

An automated batching equipment including a U-shaped support base and feed structure is designed. Through the coordination of transmission gears and adjustment gears, uniform material input is achieved to ensure feed stability and uniformity.

Benefits of technology

It achieves uniform input of materials, improves processing efficiency and production line stability, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic batching equipment, belongs to the technical field of ball mill equipment, and particularly relates to the automatic batching equipment of a ball mill for producing ceramsite proppants, which comprises U-shaped supporting bases, a ball mill body is arranged between the supporting bases, and a feeding structure connected with the ball mill body is arranged on one side of each supporting base. The feeding structure comprises a transmission gear arranged above one side of the supporting base, the transmission gear is connected with an adjusting gear through a limiting piece fixedly connected with the transmission gear, a gear plate correspondingly meshed with the adjusting gear is arranged below the adjusting gear, and a feeding port communicated with the ball mill body is formed below the gear plate. The problems that in the prior art, grinding balls in a ball mill and objects to be ground are not uniform in proportion, the material adding speed is not uniform, the machining effect is poor, and the production efficiency is low are solved.
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Description

Technical Field

[0001] The utility model provides an automatic batching device, belongs to the technical field of ball mill equipment, and particularly relates to an automatic batching device for producing ceramsite proppant ball mill. Background Art

[0002] Ceramic granule proppant is an important industrial material with the characteristics of high temperature resistance, high pressure resistance, corrosion resistance, high strength, high flow conductivity, low density and low breakage rate. It is used in many fields. It plays the role of supporting catalysts in catalytic reactions, and can provide good surface support and channel structure, which helps to fix and disperse the catalyst. At the same time, it can also maintain the gap between catalyst particles, promote the flow of reactants and the progress of the reaction. Ceramic granule proppant is tried to be polished with a ball mill.

[0003] Ball mills are equipment used to grind various materials. Existing ball mills cannot maintain the stability of the processing process due to uneven amounts of materials added to the mill. They cannot maintain a uniform feeding speed in the feeding device. Too fast or too slow feeding leads to uneven material layer ratios in the mill, affecting the processing effect. At the same time, unstable feeding control cannot ensure that the processing time and conditions of the grinding material in the mill are relatively stable, reducing the continuity and stability of the production line and reducing production efficiency. Utility Model Content

[0004] In order to make up for the shortcomings of the existing technology, the embodiments of the present application provide an automated batching equipment for a ball mill for producing expanded clay proppants, thereby solving the problems in the existing technology of uneven proportions of the grinding balls and the objects to be ground inside the ball mill, and uneven material addition rates, resulting in poor processing effects and low production efficiency.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an automatic batching equipment for a ball mill for producing expanded clay proppant, comprising a U-shaped support base, a ball mill body being arranged between the support bases, a feeding structure connected to the ball mill body being provided on one side of the support base, the feeding structure comprising a transmission gear arranged above one side of the support base, the transmission gear being connected to an adjusting gear through a limit member fixedly connected to the transmission gear, a gear plate being provided below the adjusting gear and meshing with the adjusting gear, and a feeding port being provided below the gear plate and communicating with the ball mill body.

[0006] Preferably, the support base is provided with a support frame movably connected to the transmission gear, the support frame is provided with a top plate placed on one side of the transmission gear and above the gear plate, and the top plate is provided with a feeding port passing through the top plate.

[0007] Preferably, a gear ring is provided below the transmission gear and is meshed with the transmission gear and sleeved on the outside of the ball mill body. A driving gear is provided below the gear ring and is placed inside the support base. A driving motor is connected to one side of the driving gear.

[0008] Preferably, the outer sleeve of the limiter is provided with an adjustment ring fixedly connected to the adjustment gear, and the center position of the adjustment gear is provided with a fixed shaft that passes through the adjustment gear and is inserted into the inner side plate of the support frame.

[0009] Preferably, a landslide is provided inside the support base on one side close to the feeding structure, and a through hole is provided on the landslide, which corresponds to the landslide and penetrates the plate body on one side of the support base.

[0010] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0011] The utility model sets a feeding structure on one side above the supporting base, drives the adjusting gear to move with the help of the transmission gear, and drives the adjusting gear to swing left and right with the help of the limiter as the transmission gear rotates, thereby driving the gear plate to move. The swing of the gear plate corresponds to the feeding port, and then the feeding port is closed, so that the material to be ground is fed in regularly and evenly in stages, the proportion is uniform, and the processing efficiency is improved.

[0012] Other advantages, objectives and features of the present invention will be described in part in the following description and will be apparent to those skilled in the art based on an examination of the following or may be learned from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional schematic diagram of an automatic batching equipment for producing ceramsite proppant ball mills according to the present invention;

[0014] Figure 2 This is a cross-sectional view of an automated batching equipment for producing ceramsite proppant ball mills according to the present invention;

[0015] Figure 3 This is a cross-sectional view of the support base of an automated batching equipment for producing ceramsite proppant ball mills according to the present invention;

[0016] Figure 4 This is an exploded view of the feeding structure of an automated batching equipment for producing ceramsite proppant ball mills in the utility model;

[0017] Figure 5 The utility model is a three-dimensional schematic diagram of the adjustment gear of the automatic batching equipment of the ball mill for producing ceramsite proppant.

[0018] As shown in the figure:

[0019] 1. Support base;

[0020] 11. Ball mill body; 12. Feed inlet; 13. Support frame; 14. Top plate; 15. Feed inlet; 16. Drive gear; 17. Drive motor; 18. Slope; 19. Through hole;

[0021] 2. Feed inlet;

[0022] 21. Transmission gear; 22. Limiting member; 23. Adjusting gear; 24. Gear plate; 25. Gear ring; 26. Adjusting ring; 27. Fixed shaft. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are for illustrative purposes only and do not represent the only implementation method.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains; the terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention; the term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0026] like Figure 1 and Figure 4 As shown, the utility model provides an automatic batching equipment for a ball mill for producing ceramsite proppants, comprising a U-shaped support base 1, a ball mill body 11 being provided between the support base 1, and a feeding structure 2 connected to the ball mill body 11 being provided on one side of the support base 1, the feeding structure 2 comprising a transmission gear 21 disposed above one side of the support base 1, the transmission gear 21 being connected to an adjusting gear 23 through a limiter 22 fixedly connected to the transmission gear 21, a gear plate 24 being provided below the adjusting gear 23 and meshing with the adjusting gear 23, a feeding port 12 being provided below the gear plate 24 and communicating with the ball mill body 11, a landslide 18 being provided inside the side of the support base 1 close to the feeding structure 2, and a through hole 19 being provided on the landslide 18 and passing through the plate body on one side of the support base 1

[0027] In this embodiment, a feeding structure 2 is provided on one side above the supporting base 1, and the adjusting gear 23 is driven to move by means of a transmission gear 21. The limiting member 22 rotates with the transmission gear 21, driving the adjusting gear 23 to swing left and right, thereby driving the gear plate 24 to move. The swing of the gear plate 24 corresponds to the feeding port 15, thereby realizing the closure of the feeding port 15. The material enters from the feeding port 12, along the landslide 18 through the through hole 19 into the interior of the ball mill body 11, thereby realizing regular, staged and uniform feeding of the material to be ground, achieving uniform proportioning, and improving processing efficiency.

[0028] like Figure 2 、 3 As shown in Figures 5 and 6, the support base 1 is provided with a support frame 13 which is movably connected to the transmission gear 21. A top plate 14 is provided on one side of the transmission gear 21 and above the gear plate 24 in the support frame 13. A feeding port 15 which passes through the top plate 14 is provided on the top plate 14. A gear ring 25 which meshes with the transmission gear 21 and is sleeved on the outside of the ball mill body 11 is provided below the transmission gear 21. A driving gear 16 which is arranged inside the support base 1 is provided below the gear ring 25. A driving motor 17 is connected to one side of the driving gear 16. An adjusting ring 26 which is fixedly connected to the adjusting gear 23 is sleeved on the outside of the limiting member 22. A fixed shaft 27 which passes through the adjusting gear 23 and is inserted into the inside of a plate on one side of the support frame 13 is provided at the center position of the adjusting gear 23.

[0029] In this embodiment, by driving the drive motor 17, the drive gear 16 is driven, the drive gear 6 drives the gear ring 25, and the gear ring 25 drives the transmission gear 21 to rotate. When the transmission gear 21 rotates, the limit member 22 on one side of itself makes a circular motion. When the limit member 22 moves, it slides inside the adjustment ring 26, so that the adjustment ring 26 and the adjustment gear 23 are driven, and then with the help of the fixed shaft 27, they swing left and right with the fixed shaft 27 as the center, driving the gear plate 24 to slide in the support frame 13, thereby achieving overlap or separation with the feed port 15.

[0030] During use, ensure that the automated batching equipment for producing ceramsite proppant ball mills is in a ready state, including the installation and connection of various components such as the support base, ball mill body, and batching structure. Place the feed structure 2 above one side of the support base 1 and ensure that it is well connected to the ball mill body 11. Start the equipment, and the drive motor 17 begins to work, driving the gear ring 25 to rotate through the drive gear 16. The gear ring 25 engages with the transmission gear 21, and the transmission gear 21 begins to rotate. As the transmission gear 21 rotates, the limiter 22 begins to perform circular motion within the adjustment ring 26 inside it. This movement drives the adjustment gear 23 to swing left and right. As the adjustment gear 23 swings, the gear plate 24 moves within the support frame 13. The movement of the gear plate 24 causes the feed port 15 on the top plate 14 to open or close, achieving control over the material input port. The material enters the ball mill body 11 from the feed port 12. Through the slope 18 and the through hole 19, the material is regularly and evenly fed into the area to be ground, thereby achieving a uniform ratio. The operator can monitor the feeding process as needed, adjust the working status of the drive motor 17 or adjust the position of the gear 23 to achieve more accurate feeding control and improve processing efficiency. After completing the processing task, the equipment is stopped and cleaned and maintained to ensure normal operation and product quality when it is used next time.

[0031] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this technology may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.

Claims

1. An automated batching equipment for producing ceramsite proppant ball mills, comprising a U-shaped support base (1), a ball mill body (11) being arranged between the support bases (1), and characterized in that: A feeding structure (2) connected to the ball mill body (11) is provided on one side of the support base (1). The feeding structure (2) includes a transmission gear (21) placed above one side of the support base (1). The transmission gear (21) is connected to an adjusting gear (23) via a limiter (22) fixedly connected to the transmission gear (21). A gear plate (24) correspondingly meshed with the adjusting gear (23) is provided below the adjusting gear (23). A feeding port (12) connected to the ball mill body (11) is provided below the gear plate (24).

2. The automated batching equipment for producing ceramsite proppant ball mill according to claim 1, characterized in that: The support base (1) is provided with a support frame (13) movably connected to the transmission gear (21), and a top plate (14) is provided in the support frame (13) and is placed on one side of the transmission gear (21) and above the gear plate (24). The top plate (14) is provided with a feeding port (15) that passes through the top plate (14).

3. The automated batching equipment for producing ceramsite proppant ball mill according to claim 1, characterized in that: A gear ring (25) is provided below the transmission gear (21) and is meshed with the transmission gear (21) and sleeved on the outside of the ball mill body (11). A driving gear (16) is provided below the gear ring (25) and is placed inside the support base (1). A driving motor (17) is connected to one side of the driving gear (16).

4. The automated batching equipment for producing ceramsite proppant ball mill according to claim 2, characterized in that: The outer portion of the limiting member (22) is provided with an adjusting ring (26) fixedly connected to the adjusting gear (23); the center position of the adjusting gear (23) is provided with a fixed shaft (27) that penetrates the adjusting gear (23) and is inserted into the inner portion of a side plate of the supporting frame (13).

5. The automated batching equipment for producing ceramsite proppant ball mill according to claim 1, characterized in that: A slide (18) is provided inside the support base (1) on one side close to the feed structure (2), and a through hole (19) is provided on the slide (18) that corresponds to the slide (18) and penetrates the plate body on one side of the support base (1).