Mold inner cavity spraying device
Through the spraying components and smearing components of the mold cavity spraying device, the spraying unevenness problem is solved, and the uniform application of the mold release agent is achieved, which reduces waste and improves the appearance quality of the cast products.
Patent Information
- Application Number
- CN202422269554.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-18
AI Technical Summary
When spraying mold release agents, the uniformity of existing spraying equipment is not high, causing the mold release agent to slide along the inner cavity of the mold to occupy the space of the cast product, causing appearance defects and wasting the mold release agent.
A mold cavity spraying device is designed, including a spray assembly and a coating assembly, which is rotated through the spray head and adsorption strips to ensure that the release agent is evenly applied and waste is reduced.
It improves the uniformity of the release agent spraying, reduces the waste of release agent in the cast products, and improves the appearance integrity of the cast products.
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Figure CN223209670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold demoulding, in particular to a mold inner cavity spraying device. Background Art
[0002] At present, in the industry, when demoulding during the process of producing parts through molds, it is necessary to spray the mold with a release agent to facilitate demoulding. When spraying the release agent, a manually operated spraying equipment is usually used to directly spray the mold cavity.
[0003] However, when spraying the release agent, the existing spraying equipment only atomizes the release agent and sprays it into the inner cavity of the mold through the nozzle of the spraying equipment. The uniformity of the spraying is not high, and when too much release agent is sprayed, it will slide down along the inner cavity of the mold, occupying the casting space of the cast product, which can easily lead to defects in the appearance of the cast product and also lead to waste of release agent. Utility Model Content
[0004] The purpose of the utility model is to provide a mold inner cavity spraying device to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A mold cavity spraying device, comprising:
[0007] A fixed table, with a cylinder fixedly mounted on the upper end of the fixed table, and a mold movably placed on the surface of the fixed table;
[0008] A spraying assembly is fixedly mounted on the lower end of the cylinder;
[0009] An adjusting component is fixedly installed below the spraying component;
[0010] The smearing assembly is fixedly installed below the adjusting assembly. The smearing assembly includes an adsorption strip. A plurality of elastic metal strips are fixedly installed at equal angles inside the adsorption strip. A plurality of pull ropes are fixedly connected at equal angles to the inner surface of the adsorption strip.
[0011] Further, the spraying assembly includes:
[0012] A No. 1 fixing bracket, fixedly mounted on the lower end of the cylinder;
[0013] A second fixing frame, fixedly mounted on the lower surface of the first fixing frame;
[0014] A limiting ring, fixedly mounted on the lower surface of the second fixing bracket;
[0015] A connecting pipe, rotatably connected to the interior of the limiting ring;
[0016] The annular tube is fixedly connected to the connecting tube.
[0017] Preferably: a plurality of nozzles are fixedly connected at equal intervals on the outer surface of the annular tube, a water tank is fixedly installed inside the No. 1 fixing frame, a water pump fixedly connected to the water tank is fixedly installed inside the No. 2 fixing frame, one end of the water pump is fixedly connected to a rotary joint, and one end of the rotary joint is fixedly connected to the connecting pipe.
[0018] Preferably, the adjustment component includes:
[0019] A gear ring, fixedly mounted on the inner surface of the annular tube;
[0020] A connecting ring, fixedly mounted on the outer surface of the annular tube;
[0021] a sleeve ring, rotatably connected to the inner surface of the connecting ring;
[0022] The mounting plate is fixed to the lower surface of the collar through a support rod.
[0023] Preferably: a No. 1 motor is fixedly mounted on the inner surface of the collar, a gear meshing with the gear ring is fixedly mounted on the output end of the No. 1 motor, and a plurality of slide rails are fixedly mounted at equal angles on the outer surface of the mounting plate.
[0024] Preferably: sliders are fixedly installed at the four corners of the upper surface of the pull rope, the sliders pass through the adjacent slide rails and are slidably connected to the slide rails, and multiple movable pulleys are fixedly installed at equal angles on the lower surface of the mounting plate, and the multiple pull ropes pass around the adjacent movable pulleys and pass through the mounting plate.
[0025] Preferably: the upper surface of the mounting plate is rotatably connected to a winding drum via a bracket, a second motor for driving the winding drum to rotate is fixedly mounted on the upper surface of the mounting plate, and a plurality of the pull ropes pass through the mounting plate and are fixedly connected to the winding drum.
[0026] Compared with the prior art, the beneficial effects of the present invention are:
[0027] 1. When the water pump is running and the connecting pipe and the annular pipe are rotated through the connection of the rotary joint, the release agent inside the water tank can still be transported to the inside of the annular pipe. When the No. 1 motor is running, the annular pipe and the nozzle are rotated, and the release agent is sprayed toward the inner cavity of the mold, so that the release agent is sprayed more evenly.
[0028] 2. After spraying the release agent, the cylinder drives the coating component to move into the mold cavity, and the adsorption strip slides downward in line with the mold cavity to absorb the excess release agent and apply a uniform layer of release agent to the mold cavity. When the adsorption strip moves to the bottom of the mold cavity, the No. 2 motor runs, driving the reel to rotate, so that multiple pull ropes are reeled on the surface of the reel, pulling the adsorption strip to bend and deform toward the middle, so that the adsorption strip fits the bottom of the mold cavity and applies it to the bottom. After the release agent is atomized and sprayed into the mold cavity through the nozzle, the release agent is applied from the top of the cavity to the bottom through the coating component, and the excess release agent is absorbed by the adsorption strip to improve the uniformity of the release agent spraying, so as to avoid occupying the casting space of the cast product when too much release agent is sprayed, improve the appearance integrity of the cast product, and also reduce the waste of release agent. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0030] Figure 2 This is a schematic diagram of the overall split structure of the utility model;
[0031] Figure 3 This is a schematic diagram of the cross-sectional structure of the smear component in the utility model;
[0032] Figure 4 This is a schematic diagram of the vertical cross-section structure of the spray assembly in the utility model;
[0033] Figure 5 It is a schematic diagram of the vertical cross-sectional structure of the spraying component and the smearing component in the utility model.
[0034] In the figure: 1. Fixed table; 101. Mold; 102. Cylinder; 2. Spraying assembly; 201. Fixed frame No. 1; 202. Fixed frame No. 2; 203. Limiting ring; 204. Connecting pipe; 205. Ring pipe; 206. Nozzle; 207. Water tank; 208. Water pump; 209. Rotary joint; 3. Adjusting assembly; 301. Ring gear; 302. Connecting ring; 303. Sleeve; 304. Motor No. 1; 305. Gear; 306. Mounting plate; 307. Slide rail; 4. Coating assembly; 401. Adsorption strip; 402. Elastic metal strip; 403. Pull rope; 404. Reel; 405. Motor No. 2; 406. Movable pulley; 407. Slider. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] See also Figure 1-5 In an embodiment of the utility model, a mold inner cavity spraying device includes a fixed table 1, a cylinder 102 is fixedly installed on the upper end of the fixed table 1, a mold 101 is movably placed on the surface of the fixed table 1, a spraying component 2 is fixedly installed on the lower end of the cylinder 102, an adjusting component 3 is fixedly installed below the spraying component 2, and a coating component 4 is fixedly installed below the adjusting component 3. The coating component 4 includes an adsorption strip 401, and a plurality of elastic metal strips 402 are fixedly installed at equal angles inside the adsorption strip 401, and a plurality of pull ropes 403 are fixedly connected at equal angles to the inner surface of the adsorption strip 401.
[0037] Specifically, the spraying component 2 sprays the release agent into the inner cavity of the mold 101, the adjustment component 3 rotates the nozzle 206 to spray the release agent more evenly, and then the coating component 4 coats the inner cavity of the mold 101 to evenly coat the release agent in the inner cavity of the mold 101.
[0038] Example 1
[0039] like Figure 2 and Figure 4 As shown, in this embodiment, the spraying assembly 2 includes: a No. 1 fixing frame 201 fixedly installed at the lower end of the cylinder 102, a No. 2 fixing frame 202 fixedly installed on the lower surface of the No. 1 fixing frame 201, a limiting ring 203 fixedly installed on the lower surface of the No. 2 fixing frame 202, a connecting pipe 204 rotatably connected to the inside of the limiting ring 203, and an annular pipe 205 fixedly connected to the connecting pipe 204; a plurality of nozzles 206 are fixedly connected at equal intervals on the outer surface of the annular pipe 205, a water tank 207 is fixedly installed inside the No. 1 fixing frame 201, a water pump 208 fixedly connected to the water tank 207 is fixedly installed inside the No. 2 fixing frame 202, one end of the water pump 208 is fixedly connected to a rotary joint 209, and one end of the rotary joint 209 is fixedly connected to the connecting pipe 204.
[0040] In this embodiment, the release agent is placed inside the water tank 207, and the water pump 208 is running to spray the release agent from multiple nozzles 206. Through the connection of the rotary joint 209, when the connecting pipe 204 and the annular pipe 205 rotate, the release agent inside the water tank 207 can still be transported to the inside of the annular pipe 205.
[0041] like Figure 2 、 Figure 3 and Figure 5 As shown, in this embodiment, sliders 407 are fixedly installed at the four corners of the upper surface of the pull rope 403, the sliders 407 pass through the adjacent slide rails 307, and are slidably connected to the slide rails 307, and a plurality of movable pulleys 406 are fixedly installed at equal angles on the lower surface of the mounting plate 306, and a plurality of pull ropes 403 pass around the adjacent movable pulleys 406 and move through the mounting plate 306; the upper surface of the mounting plate 306 is rotatably connected to the winding drum 404 through the bracket, and a No. 2 motor 405 for driving the winding drum 404 to rotate is fixedly installed on the upper surface of the mounting plate 306, and a plurality of pull ropes 403 pass through the mounting plate 306 and are fixedly connected to the winding drum 404.
[0042] In specific implementation, after spraying the release agent, the cylinder 102 drives the coating component 4 to move into the inner cavity of the mold 101, and the adsorption strip 401 slides downward in contact with the inner cavity of the mold 101 to absorb the excess release agent and apply a uniform layer of release agent to the inner cavity of the mold 101. When the adsorption strip 401 moves to the bottom of the inner cavity of the mold 101, the second motor 405 runs, driving the winding drum 404 to rotate, so that multiple pull ropes 403 are wound on the surface of the winding drum 404, pulling the adsorption strip 401 to bend and deform toward the middle, and at the same time, through The sliding limit of the slider 407 and the slide rail 307 allows the adsorption strip 401 to fit the bottom of the inner cavity of the mold 101 and apply coating to the bottom thereof, so that the release agent is atomized and sprayed into the inner cavity of the mold 101 through the nozzle 206, and then the release agent is applied from the top of the inner cavity downwards through the coating component 4. At the same time, the excess release agent is absorbed by the adsorption strip 401, thereby improving the uniformity of the release agent spraying, so as to prevent the release agent from occupying the casting space of the cast product when too much is sprayed, thereby improving the appearance integrity of the cast product and reducing the waste of the release agent.
[0043] Example 2
[0044] On the basis of the first embodiment, in order to make up for the problem that the nozzle 206 is fixed in angle and it is not convenient to spray the release agent evenly in the inner cavity of the mold 101 .
[0045] like Figure 2 and Figure 5 As shown, in this embodiment, the adjustment component 3 includes: a ring gear 301 fixedly mounted on the inner surface of the annular tube 205, a connecting ring 302 fixedly mounted on the outer surface of the annular tube 205, a collar 303 rotatably connected to the inner surface of the connecting ring 302, and a mounting plate 306 fixedly mounted on the lower surface of the collar 303 through a support rod; a No. 1 motor 304 is fixedly mounted on the inner surface of the collar 303, a gear 305 meshing with the ring gear 301 is fixedly mounted on the output end of the No. 1 motor 304, and a plurality of slide rails 307 are fixedly mounted at equal angles on the outer surface of the mounting plate 306.
[0046] During specific implementation, motor No. 1 304 runs, driving gear 305 to rotate. Through the rotation of connecting ring 302 and sleeve ring 303, gear 305 drives gear ring 301 to rotate, driving annular tube 205 and nozzle 206 to rotate, rotating and spraying the release agent toward the inner cavity of mold 101, so that the release agent is sprayed more evenly.
[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0048] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A mold cavity spraying device, characterized in that: include: A fixed platform (1), a cylinder (102) is fixedly mounted on the upper end of the fixed platform (1), and a mold (101) is movably placed on the surface of the fixed platform (1); A spraying assembly (2) is fixedly mounted on the lower end of the cylinder (102); An adjusting component (3) is fixedly installed below the spraying component (2); The smearing assembly (4) is fixedly installed below the adjusting assembly (3), and the smearing assembly (4) includes an adsorption strip (401), a plurality of elastic metal strips (402) are fixedly installed at equal angles inside the adsorption strip (401), and a plurality of pull ropes (403) are fixedly connected at equal angles to the inner surface of the adsorption strip (401).
2. The mold cavity spraying device according to claim 1, characterized in that: The spraying assembly (2) comprises: A first fixing frame (201) is fixedly mounted on the lower end of the cylinder (102); A second fixing frame (202) is fixedly mounted on the lower surface of the first fixing frame (201); A limiting ring (203) is fixedly mounted on the lower surface of the second fixing frame (202); A connecting pipe (204) is rotatably connected to the interior of the limiting ring (203); The annular tube (205) is fixedly connected to the connecting tube (204).
3. The mold cavity spraying device according to claim 2, characterized in that: The outer surface of the annular tube (205) is fixedly connected to a plurality of nozzles (206) at equal intervals. A water tank (207) is fixedly installed inside the first fixing frame (201). A water pump (208) fixedly connected to the water tank (207) is fixedly installed inside the second fixing frame (202). One end of the water pump (208) is fixedly connected to a rotary joint (209), and one end of the rotary joint (209) is fixedly connected to the connecting pipe (204).
4. The mold cavity spraying device according to claim 3, characterized in that: The regulating component (3) comprises: A gear ring (301) is fixedly mounted on the inner surface of the annular tube (205); A connecting ring (302) is fixedly mounted on the outer surface of the annular tube (205); a sleeve ring (303) rotatably connected to the inner surface of the connecting ring (302); The mounting plate (306) is fixedly mounted on the lower surface of the collar (303) via a support rod.
5. The mold cavity spraying device according to claim 4, characterized in that: A No. 1 motor (304) is fixedly mounted on the inner surface of the collar (303), a gear (305) meshing with the gear ring (301) is fixedly mounted on the output end of the No. 1 motor (304), and a plurality of slide rails (307) are fixedly mounted at equal angles on the outer surface of the mounting plate (306).
6. The mold cavity spraying device according to claim 5, characterized in that: Slide blocks (407) are fixedly installed at the four corners of the upper surface of the pull rope (403), and the slide blocks (407) pass through the adjacent slide rails (307) and are slidably connected to the slide rails (307). A plurality of movable pulleys (406) are fixedly installed at equal angles on the lower surface of the mounting plate (306), and the plurality of pull ropes (403) bypass the adjacent movable pulleys (406) and movably pass through the mounting plate (306).
7. The mold cavity spraying device according to claim 5, characterized in that: The upper surface of the mounting plate (306) is rotatably connected to a winding drum (404) via a bracket, and a second motor (405) for driving the winding drum (404) to rotate is fixedly mounted on the upper surface of the mounting plate (306), and a plurality of pull ropes (403) pass through the mounting plate (306) and are fixedly connected to the winding drum (404).