Aluminum alloy surface spraying device

By introducing adapter blocks and assembly frame structures into the spraying device, combined with industrial cameras and suction tips, the problems of uneven spraying and air pollution are solved, and accurate spraying and mist absorption are achieved, improving the spraying accuracy and safety.

CN223209704UActive Publication Date: 2025-08-12WUHAN HAIZHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422246083.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-12
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing spray devices are prone to leakage at the end of spraying, with low artificial spraying accuracy and uneven spray thickness. After the spraying is finished, the mist of residual chemical substances in the air will cause harm to the human body.

Method used

An aluminum alloy surface spraying device was designed, using adapter blocks and assembly frame structures, and an industrial camera and positioner were installed for precise spraying, and the mist in the air was absorbed through the suction head to reduce pollution.

Benefits of technology

Accurate spraying is achieved, reducing the phenomenon of uneven spraying, and absorbing air and mist through the suction head, reducing the harm to the human body and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy surface spraying device which comprises a body, an adapter block and a transmission frame, a space is formed in the body, a limiting frame is installed in the body, a space is synchronously formed in the limiting frame, an anti-skid platform is arranged on the surface of the body, and the adapter block is connected with the anti-skid platform. A transmission block is fixedly installed at the center position of the side, close to the body, of the anti-skid platform, the transmission block is arranged in the limiting frame, an adapter block is arranged on one side of the body, a through threaded hole is formed in the center position of the transmission block, sliding holes are formed in the positions, on the two sides of the threaded hole, of the transmission block, and the sliding holes penetrate through the transmission block; and a first motor is fixedly mounted on the outer side of the center position of one side of the body. The transfer block is arranged and serves as a carrier, the assembly frame is fixedly installed on one side of the transfer block, the multiple sprayers are fixedly installed on the side, close to the body, of the assembly frame, and the multiple pipelines are synchronously installed in the assembly frame.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spraying devices, in particular to an aluminum alloy surface spraying device. Background Art

[0002] Aluminum alloy is the most widely used type of non-ferrous metal structural material in industry. It has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. With the rapid development of industrial economy, the demand for aluminum alloy welded structural parts is increasing, which has led to in-depth research on the weldability of aluminum alloys. At present, aluminum alloy is the most widely used alloy. In some scenarios, aluminum alloy needs to be processed secondary. At this time, a spraying device is needed to spray the aluminum alloy.

[0003] At the end of spraying, some products may be missed by the current spraying device. In this case, manual re-spraying is required to the missed points. However, the accuracy of manual re-spraying is low, and it is easy to cause multiple spraying, resulting in different spray thicknesses. At the end of spraying, the current spraying device will leave a lot of chemical mist in the air. When the equipment is turned on, the mist will spread, causing harm to the human body and easily causing pollution. Utility Model Content

[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an aluminum alloy surface spraying device, comprising a main body, an adapter block, and a transmission frame, a space being opened inside the main body, a limit frame being installed inside the main body, and a space being opened synchronously inside the limit frame, a non-slip platform being provided on the surface of the main body, a transmission block being fixedly installed at a center position of the anti-slip platform near one side of the main body, and the transmission block being arranged inside the limit frame, an adapter block being provided on one side of the main body, a threaded hole being opened at the center position of the transmission block, sliding holes being opened on both sides of the threaded hole, and the sliding holes passing through the transmission block, and a first motor being fixedly installed on the outside of the center position of one side of the main body.

[0006] Preferably, a threaded rod is fixedly installed at the inner center position of the limit frame, a sliding rod is provided inside the limit frame, and the sliding rod is provided on both sides of the threaded rod, the transmission block is combined with the threaded rod through the threaded hole, the sliding hole is combined with the sliding rod, the first motor passes through the main body and the limit frame and is fixedly connected to the threaded rod, and the first motor is fixedly connected to the outer side of the main body.

[0007] Preferably, several hydraulic rods are fixedly installed on the surface of the main body, and the hydraulic rods are arranged on both sides of the anti-slip platform, several support columns are fixedly installed on the other side of the hydraulic rods, a transmission frame is provided on one side of the hydraulic rods, and the transmission frame is fixedly connected to the hydraulic rods through the support columns.

[0008] Preferably, a space is opened inside the transmission frame, a pull frame is installed inside the transmission frame, slide rails are opened on both sides of the transmission frame, a fixed block is provided on the side of the transmission frame close to the main body, and the fixed block is fixedly connected to the pull frame through the slide rail, a connecting rod is fixedly installed at the bottom center position of the fixed block, and a transfer block is fixedly installed on the other side of the connecting rod.

[0009] Preferably, an assembly frame is fixedly installed on one side of the adapter block, a flow limiting valve is installed inside the assembly frame, several nozzles are fixedly installed on the other side of the assembly frame close to the main body, and a supplementary sprayer is fixedly installed on the other side of the adapter block.

[0010] Preferably, an industrial camera is fixedly installed at the center position of one side of the adapter block, locators are provided on both sides of the industrial camera, and the locators are fixedly connected to the adapter block, a suction head is assembled and installed on one side of the assembly frame close to the adapter block, and a diverter cover is assembled at the bottom of the suction head.

[0011] Preferably, an electric telescopic rod is fixedly installed inside the transmission frame, and the electric telescopic rod is combined and connected to the pull frame through a fixed rod. A bracket is provided on the other side of the transmission frame, and a second motor is installed inside the bracket, and the second motor is fixedly connected to the pull frame through the bracket.

[0012] Preferably, a plurality of shock-absorbing rods are fixedly mounted on one side of the pull frame, and the other side of the shock-absorbing rods is in contact with the bottom of the second motor.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model provides an adapter block, which serves as a carrier. An assembly frame is fixedly installed on one side of the adapter block. Several nozzles are fixedly installed on the side of the assembly frame close to the main body. Several pipes are synchronously installed inside the assembly frame. The pipes are connected to the other end of the nozzle. A supplementary sprayer is fixedly installed on the other side of the adapter block. Through positioning and observation by an industrial camera and a locator, the position where spraying was missed is supplemented, thereby achieving the purpose of accurate supplementary spraying. By arranging a suction head on one side of the assembly frame, the mist in the air is absorbed and filtered by the suction force of the suction head, thereby achieving the purpose of reducing pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1This is a front view of the internal structure of the utility model;

[0017] Figure 2 This is a top view of the external structure of the utility model;

[0018] Figure 3 For the utility model Figure 1 Enlarged schematic diagram of point A.

[0019] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0020] 1. Main body; 2. Adapter block; 3. Limit frame; 4. Transmission block; 5. Threaded hole; 6. Slide hole; 7. Threaded rod; 8. Slide rod; 9. First motor; 10. Anti-slip platform; 11. Hydraulic rod; 12. Support column; 13. Transmission frame; 14. Electric telescopic rod; 15. Pull frame; 16. Fixed rod; 17. Fixed block; 18. Supplementary sprayer; 19. Connecting rod; 20. Industrial camera; 21. Flow limiting valve; 22. Nozzle; 23. Bracket; 24. Second motor; 25. Shock absorber rod; 26. Slide rail; 27. Positioner; 28. Suction head; 29. Diverter cover. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-3 As shown, an aluminum alloy surface spraying device includes a main body 1, an adapter block 2, and a transmission frame 13. A space is opened inside the main body 1, a limit frame 3 is installed inside the main body 1, and a space is synchronously opened inside the limit frame 3. An anti-skid platform 10 is provided on the surface of the main body 1, and a transmission block 4 is fixedly installed at the center position of the anti-skid platform 10 close to one side of the main body 1, and the transmission block 4 is arranged inside the limit frame 3. An adapter block 2 is provided on one side of the main body 1, a through threaded hole 5 is opened at the center position of the transmission block 4, and sliding holes 6 are opened on both sides of the threaded hole 5 of the transmission block 4, and the sliding hole 6 passes through the transmission block 4. A first motor 9 is fixedly installed on the outside of the center position of one side of the main body 1.

[0023] Furthermore, a threaded rod 7 is fixedly installed at the inner center position of the limit frame 3, a sliding rod 8 is provided inside the limit frame 3, and the sliding rod 8 is provided on both sides of the threaded rod 7, the transmission block 4 is combined with the threaded rod 7 through the threaded hole 5, the sliding hole 6 is combined with the sliding rod 8, the first motor 9 passes through the main body 1 and the limit frame 3 and is fixedly connected to the threaded rod 7, the first motor 9 is fixedly connected to the outer side of the main body 1, and the sliding rod 8 limits the position of the transmission block 4.

[0024] Furthermore, a plurality of hydraulic rods 11 are fixedly installed on the surface of the main body 1, and the hydraulic rods 11 are arranged on both sides of the anti-skid platform 10. A plurality of support columns 12 are fixedly installed on the other side of the hydraulic rods 11. A transmission frame 13 is provided on one side of the hydraulic rods 11, and the transmission frame 13 is fixedly connected to the hydraulic rods 11 through the support columns 12. The anti-skid platform 10 prevents the raw materials from sliding during spraying.

[0025] Furthermore, a space is opened inside the transmission frame 13, a pull frame 15 is installed inside the transmission frame 13, slide rails 26 are opened on both sides of the transmission frame 13, a fixed block 17 is provided on the side of the transmission frame 13 close to the main body 1, and the fixed block 17 is fixedly connected to the pull frame 15 through the slide rail 26, a connecting rod 19 is fixedly installed at the bottom center position of the fixed block 17, and an adapter block 2 is fixedly installed on the other side of the connecting rod 19, and the slide rail 26 limits the position of the pull frame 15 and the second motor 24.

[0026] Furthermore, an assembly frame is fixedly installed on one side of the adapter block 2, and a flow limiting valve 21 is installed inside the assembly frame. Several nozzles 22 are fixedly installed on the other side of the assembly frame close to the main body 1, and a supplementary sprayer 18 is fixedly installed on the other side of the adapter block 2, and the flow limiting valve 21 limits the flow of the nozzle 22.

[0027] Furthermore, an industrial camera 20 is fixedly installed at the center position of one side of the adapter block 2, and locators 27 are provided on both sides of the industrial camera 20, and the locators 27 are fixedly connected to the adapter block 2. A suction head 28 is assembled on one side of the assembly frame close to the adapter block 2, and a diverter cover 29 is assembled at the bottom of the suction head 28, and the suction head 28 absorbs chemical mist in the air.

[0028] Furthermore, an electric telescopic rod 14 is fixedly installed inside the transmission frame 13, and the electric telescopic rod 14 is combined and connected with the pull frame 15 through a fixed rod 16. A bracket 23 is provided on the other side of the transmission frame 13, and a second motor 24 is installed inside the bracket 23. The second motor 24 is fixedly connected to the pull frame 15 through the bracket 23. The electric telescopic rod 14 enables the pull frame 15 to move inside the transmission frame 13.

[0029] Furthermore, a plurality of shock-absorbing rods 25 are fixedly mounted on one side of the pull frame 15 , and the other side of the shock-absorbing rod 25 contacts the bottom of the second motor 24 , so that the shock-absorbing rod 25 protects the second motor 24 .

[0030] Principle of use: Place the raw material on the surface of the anti-slip platform 10, then open the flow limiting valve 21 to connect the pipeline to the nozzle 22, then the hydraulic rod 11 drops, and the industrial camera 20 observes the distance between the adapter block 2 and the raw material. After reaching the position, the nozzle 22 sprays the raw material, and then the first motor 9 drives the threaded rod 7 to rotate, and the transmission block 4 drives the anti-slip platform 10 to move on one side of the main body 1 to spray the raw material. After one side is sprayed, the second motor 24 drives the adapter block 2 to rotate, and the nozzle 22 moves to the other side. Then the electric telescopic rod 14 pulls the pull frame 15 to adjust the position of the nozzle 22 and sprays the other side of the raw material. During the spraying process of the nozzle 22, the suction head 28 generates suction to absorb the mist containing chemical substances in the air. After the spraying is completed, the raw material is removed from the surface of the anti-slip platform 10.

[0031] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0032] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions described in the aforementioned embodiments and any equivalent replacement of some of the technical features therein fall within the scope of protection of the present invention.

Claims

1. An aluminum alloy surface spraying device, comprising a body (1), an adapter block (2), and a transmission frame (13), characterized in that: The body (1) has a space therein, a limit frame (3) is installed therein, a space is synchronously opened therein, an anti-skid platform (10) is provided on the surface of the body (1), a transmission block (4) is fixedly installed at a central position of the anti-skid platform (10) close to one side of the body (1), and the transmission block (4) is arranged inside the limit frame (3), an adapter block (2) is provided on one side of the body (1), a threaded hole (5) is provided at the central position of the transmission block (4), sliding holes (6) are provided on both sides of the threaded hole (5), and the sliding holes (6) pass through the transmission block (4), and a first motor (9) is fixedly installed outside the central position of one side of the body (1); A plurality of hydraulic rods (11) are fixedly mounted on the surface of the body (1), and the hydraulic rods (11) are arranged on both sides of the anti-skid platform (10); a plurality of support columns (12) are fixedly mounted on the other side of the hydraulic rods (11); a transmission frame (13) is arranged on one side of the hydraulic rods (11), and the transmission frame (13) is fixedly connected to the hydraulic rods (11) via the support columns (12); A space is provided inside the transmission frame (13), a pull frame (15) is installed inside the transmission frame (13), slide rails (26) are provided on both sides of the transmission frame (13), a fixed block (17) is provided on the side of the transmission frame (13) close to the body (1), and the fixed block (17) passes through the slide rail (26) and is fixedly connected to the pull frame (15), a connecting rod (19) is fixedly installed at the bottom center position of the fixed block (17), and a transfer block (2) is fixedly installed on the other side of the connecting rod (19); An assembly frame is fixedly mounted on one side of the adapter block (2), a flow limiting valve (21) is mounted inside the assembly frame, a plurality of nozzles (22) are fixedly mounted on the other side of the assembly frame close to the main body (1), and a supplementary sprayer (18) is fixedly mounted on the other side of the adapter block (2).

2. The aluminum alloy surface spraying device according to claim 1, characterized in that: A threaded rod (7) is fixedly installed at the inner center position of the limit frame (3), a slide rod (8) is provided inside the limit frame (3), and the slide rod (8) is provided on both sides of the threaded rod (7), the transmission block (4) is combined with the threaded rod (7) through the threaded hole (5), the slide hole (6) is combined with the slide rod (8), the first motor (9) passes through the body (1) and the limit frame (3) and is fixedly connected to the threaded rod (7), and the first motor (9) is fixedly connected to the outer side of the body (1).

3. The aluminum alloy surface spraying device according to claim 1, characterized in that: An industrial camera (20) is fixedly installed at the center position of one side of the adapter block (2), and positioners (27) are provided on both sides of the industrial camera (20), and the positioners (27) are fixedly connected to the adapter block (2). A suction head (28) is assembled and installed on one side of the assembly frame close to the adapter block (2), and a diversion cover (29) is assembled at the bottom of the suction head (28).

4. The aluminum alloy surface spraying device according to claim 1, characterized in that: An electric telescopic rod (14) is fixedly installed inside the transmission frame (13), and the electric telescopic rod (14) is combined and connected with the pull frame (15) through a fixed rod (16). A bracket (23) is provided on the other side of the transmission frame (13), and a second motor (24) is installed inside the bracket (23), and the second motor (24) is fixedly connected with the pull frame (15) through the bracket (23).

5. The aluminum alloy surface spraying device according to claim 4, characterized in that: A plurality of shock-absorbing rods (25) are fixedly mounted on one side of the pull frame (15), and the other side of the shock-absorbing rod (25) is in contact with the bottom of the second motor (24).