Aluminum alloy plate surface ceramic processing device
By designing a ceramicization processing device for automatic clamping and flipped aluminum alloy sheet surface, the problems of low clamping efficiency and incomplete cleaning in the prior art are solved, efficient and continuous cleaning are achieved, and uniformity and efficiency of ceramicization are ensured.
Patent Information
- Application Number
- CN202422247737.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-13
AI Technical Summary
During the ceramicization process of aluminum alloy sheet surface, the clamping and fixing in the prior art is inefficient, the cleaning is not thorough, and manual flip is required, which is time-consuming and labor-intensive.
A ceramic processing device for the surface of aluminum alloy sheets is designed, using fixtures, clamp arms and stain cleaning brushes, combined with components such as cylinders, motors and suction cups to achieve automatic clamping, flip and cleanliness, ensuring that the surface is not blocked and achieving continuous cleaning.
Improves cleaning efficiency, saves labor, ensures thorough cleaning, and ensures uniformity and effectiveness of subsequent ceramicization treatment.
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Figure CN223210036U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy plate processing, in particular to a surface ceramic processing device for an aluminum alloy plate. Background Art
[0002] Aluminum alloy sheet is an aluminum profile made of aluminum as the main raw material, with copper, magnesium, zinc and other metals added. Aluminum alloy sheet is an industrial building material used in various industries depending on the material. Aluminum alloy sheet ceramic treatment is a process that ceramicizes the surface of aluminum alloy sheet into an aluminum oxide ceramic film, which can improve the hardness, corrosion resistance and wear resistance of the aluminum alloy sheet surface.
[0003] When ceramicizing the surface of an aluminum alloy plate, it is necessary to remove dust and stains on the surface of the aluminum alloy plate through pretreatment to obtain an aluminum alloy plate with a clean surface. The purpose of this step is to ensure that the subsequent ceramicization treatment can be carried out evenly and effectively. When removing stains, the aluminum alloy plate needs to be clamped and fixed. However, the clamping area is covered by the fixture and cannot be cleaned. Moreover, after one side is processed, it needs to be manually turned over and clamped again, which is inefficient, time-consuming and labor-intensive, and therefore urgently needs improvement. Utility Model Content
[0004] The purpose of the utility model is to provide a surface ceramic processing device for aluminum alloy plates to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface ceramic processing device for an aluminum alloy plate, comprising a processing table, a clamp, a clamping arm and a cleaning brush, the clamps are all arranged on both sides above the processing table, a first reduction motor is installed on the top of the processing table on one side of the clamp, the output end of the first reduction motor is fixedly connected to the clamp, the clamping arms are rotatably installed on one side of the clamp, and a second reduction motor is installed on the outer wall of the clamp at the position of the clamping arm, the output end of the second reduction motor is fixedly connected to one end of the clamping arm, a first cylinder is installed on the outer wall of one side of the clamping arm, and the output end of the first cylinder passes through the clamping arm and is installed with a splint, a frame is fixed on one side of the processing table, and a screw rod is installed on the top of the frame, and a movable block is threadedly connected to the outer wall of the screw rod, the bottom end of the movable block extends to the bottom of the frame and is installed with a second cylinder, and a second servo motor is installed at the output end of the second cylinder, and the cleaning brush is installed at the output end of the second servo motor.
[0006] Preferably, suction cups are installed on the surfaces of the splints, and an air pump draws out the air inside the suction cups to generate negative pressure suction, which tightly sucks the aluminum alloy plate and fixes it to prevent it from shifting.
[0007] Preferably, an air pump is installed on the outer wall of the clamp away from the clamp arm, and the output end of the air pump is connected to the suction cup.
[0008] Preferably, a third cylinder is installed inside the clamp between the clamp arms, and an output end of the third cylinder extends to the outside of the clamp and is installed with a positioning plate.
[0009] Preferably, a first servo motor is mounted on the outer wall of the top of the frame, and the output end of the first servo motor is fixedly connected to the lead screw.
[0010] Preferably, suction heads are installed on both sides of the cleaning brush, and a suction pipe is installed on the top of the suction head. When the induced draft fan is running, the suction head sucks in dust and stains and introduces them into the dirt collection box through the suction pipe.
[0011] Preferably, a dirt collecting box is installed on the top of the frame, the dirt collecting box is connected to the suction pipe, and a filter block is provided inside the dirt collecting box to facilitate the collection of the cleaned dust and stains.
[0012] Preferably, an induced draft fan is installed on the top of the frame on one side of the dirt collecting box, and the input end of the induced draft fan is connected to the dirt collecting box.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The aluminum alloy sheet is placed between the clamps, and the third cylinder drives the positioning plate to move horizontally to pre-clamp the aluminum alloy sheet. The clamping arm below the aluminum alloy sheet supports the aluminum alloy sheet through the clamping plate. The first cylinder drives the clamping plate to be close to the aluminum alloy sheet, and the air pump extracts the air inside the suction cup to generate negative pressure suction, which tightly sucks the aluminum alloy sheet and fixes it to prevent it from shifting. The clamping arm above the aluminum alloy sheet is in an open state, so that the upper surface of the aluminum alloy sheet is unobstructed. The second servo motor drives the cleaning brush to rotate, so that the cleaning brush brushes off the dust and stains on the surface of the aluminum alloy sheet. The first servo motor drives the screw rod to rotate, so that the movable block drives the cleaning brush to move horizontally to clean the entire upper surface of the aluminum alloy sheet. The upper surface is unobstructed, allowing for thorough cleaning; the second reduction motor drives the clamping arm to flip ninety degrees, so that the clamping arm located above the aluminum alloy plate flips down and clamps the aluminum alloy plate. Then, the first reduction motor drives the clamp to rotate one circle to turn the aluminum alloy plate over, so that the cleaned side of the aluminum alloy plate faces down and the uncleaned side faces up, and then the clamping arm above the aluminum alloy plate is controlled to open, so that the uncleaned side is unobstructed, and the above steps are repeated to clean the other side of the aluminum alloy plate. This design can automatically flip the aluminum alloy plate, which is convenient for continuous surface cleaning, highly efficient, and saves labor. Moreover, the surface is unobstructed during cleaning, and the cleaning is more thorough, so that subsequent ceramic treatment can be carried out evenly and effectively. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 2 It is a partial enlarged structural schematic diagram of the utility model;
[0017] Figure 3 This is a schematic diagram of an enlarged cross-sectional structure of the clamp of the present invention;
[0018] Figure 4 This is a schematic diagram of the enlarged structure of the clamping arm of the present invention from a top view;
[0019] Figure 5 It is a schematic diagram of an enlarged side sectional structure of the sewage collecting box of the present invention.
[0020] In the figure: 1. Processing table; 2. First reduction motor; 3. Clamp; 4. Frame; 5. Screw; 6. Movable block; 7. Dirt collecting box; 8. First servo motor; 9. Clamp arm; 10. Clamp plate; 11. First cylinder; 12. Second reduction motor; 13. Second cylinder; 14. Second servo motor; 15. Dirt cleaning brush; 16. Suction head; 17. Suction tube; 18. Air pump; 19. Suction cup; 20. Third cylinder; 21. Positioning plate; 22. Filter block; 23. Induced draft fan. DETAILED DESCRIPTION
[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] See also Figure 1-5, the utility model provides an embodiment: a surface ceramic processing device for an aluminum alloy plate, comprising a processing table 1, a clamp 3, a clamping arm 9 and a cleaning brush 15, the clamps 3 are arranged on both sides above the processing table 1, a first reduction motor 2 is installed on the top of the processing table 1 on one side of the clamp 3, the output end of the first reduction motor 2 is fixedly connected to the clamp 3, the clamping arms 9 are rotatably installed on one side of the clamp 3, and a second reduction motor 12 is installed on the outer wall of the clamp 3 at the position of the clamping arm 9, the output end of the second reduction motor 12 is fixedly connected to one end of the clamping arm 9, a first cylinder 11 is installed on the outer wall of one side of the clamping arm 9, and the output end of the first cylinder 11 passes through the clamping arm 9 and is installed with a clamping plate 10;
[0024] A frame 4 is fixed to one side of the processing table 1, and a screw rod 5 is installed on the top of the frame 4. A movable block 6 is threadedly connected to the outer wall of the screw rod 5. The bottom end of the movable block 6 extends to the bottom of the frame 4 and is installed with a second cylinder 13. A second servo motor 14 is installed at the output end of the second cylinder 13, and a cleaning brush 15 is installed at the output end of the second servo motor 14;
[0025] Suction cups 19 are installed on the surface of the splint 10;
[0026] An air pump 18 is installed on the outer wall of the clamp 3 away from the clamp arm 9, and the output end of the air pump 18 is connected to the suction cup 19;
[0027] A third cylinder 20 is installed inside the clamp 3 between the clamp arms 9, and the output end of the third cylinder 20 extends to the outside of the clamp 3 and is installed with a positioning plate 21;
[0028] Specifically, the aluminum alloy sheet is placed between the clamps 3, and the third cylinder 20 drives the positioning plate 21 to translate to pre-clamp the aluminum alloy sheet. Then, the clamping arm 9 located below the aluminum alloy sheet supports the aluminum alloy sheet through the clamping plate 10. The first cylinder 11 drives the clamping plate 10 to be close to the aluminum alloy sheet. The air pump 18 extracts the air inside the suction cup 19 to generate negative pressure suction, which tightly sucks the aluminum alloy sheet and fixes it to prevent it from shifting. The clamping arm 9 located above the aluminum alloy sheet is in the open state. At this time, the upper surface of the aluminum alloy sheet is not blocked.
[0029] The second cylinder 13 drives the second servo motor 14 to move downward, so that the cleaning brush 15 is in close contact with the upper surface of the aluminum alloy plate. The second servo motor 14 drives the cleaning brush 15 to rotate, so that the cleaning brush 15 brushes off the dust and stains on the surface of the aluminum alloy plate. The first servo motor 8 drives the screw rod 5 to rotate, so that the movable block 6 drives the cleaning brush 15 to move horizontally, thereby cleaning the entire upper surface of the aluminum alloy plate.
[0030] A first servo motor 8 is mounted on the outer wall of the top of the frame 4, and the output end of the first servo motor 8 is fixedly connected to the screw rod 5;
[0031] Both sides of the cleaning brush 15 are equipped with suction heads 16, and the top of the suction head 16 is equipped with a suction pipe 17;
[0032] A dirt collecting box 7 is installed on the top of the frame 4. The dirt collecting box 7 is connected to the suction pipe 17, and a filter block 22 is provided inside the dirt collecting box 7.
[0033] An induced draft fan 23 is installed on the top of the frame 4 on one side of the dirt collecting box 7, and the input end of the induced draft fan 23 is connected to the dirt collecting box 7;
[0034] Specifically, the induced draft fan 23 operates so that the suction head 16 sucks in the dust and dirt and introduces it into the dirt collection box 7 through the suction pipe 17. The filter block 22 intercepts the dust and dirt, thereby facilitating the collection of the cleaned dust and dirt.
[0035] Since the upper surface of the aluminum alloy plate is not blocked, it can be cleaned thoroughly. Then, the second reduction motor 12 drives the clamping arm 9 to flip ninety degrees, so that the clamping arm 9 located above the aluminum alloy plate is flipped down and clamps the aluminum alloy plate. Then, the first reduction motor 2 drives the clamp 3 to rotate one circle to turn the aluminum alloy plate over, so that the cleaned side of the aluminum alloy plate faces down and the uncleaned side faces up. Then, the clamping arm 9 above the aluminum alloy plate is controlled to open, so that the uncleaned side is unblocked. Repeat the above steps to clean the other side of the aluminum alloy plate.
[0036] When the embodiment of the present application is in use: first, the aluminum alloy plate is placed between the clamps 3, and the third cylinder 20 drives the positioning plate 21 to move horizontally to pre-clamp the aluminum alloy plate. Then, the clamping arm 9 located below the aluminum alloy plate supports the aluminum alloy plate through the clamping plate 10, and the first cylinder 11 drives the clamping plate 10 to be close to the aluminum alloy plate. The air pump 18 extracts the air inside the suction cup 19 to generate negative pressure suction, which tightly sucks the aluminum alloy plate and fixes it to prevent it from shifting. The clamping arm 9 located above the aluminum alloy plate is in an open state. Figure 1 、 threeAt this time, the upper surface of the aluminum alloy plate is not blocked, and the second cylinder 13 drives the second servo motor 14 to move downward, so that the cleaning brush 15 is close to the upper surface of the aluminum alloy plate. The second servo motor 14 drives the cleaning brush 15 to rotate, so that the cleaning brush 15 brushes off the dust and stains on the surface of the aluminum alloy plate. The first servo motor 8 drives the screw rod 5 to rotate, so that the movable block 6 drives the cleaning brush 15 to move horizontally to clean the entire upper surface of the aluminum alloy plate. At the same time, the induced draft fan 23 runs to make the suction head 16 suck in the dust and stains and introduce them into the dirt collecting box 7 through the suction pipe 17. The filter block 22 intercepts the dust and stains, thereby facilitating the collection of the cleaned dust and stains. Since the upper surface of the aluminum alloy plate is not blocked, the cleaning is thorough. Then, the second reduction motor 12 drives the clamping arm 9 to flip ninety degrees, so that the clamping arm 9 located above the aluminum alloy plate is flipped down and clamps the aluminum alloy plate. Immediately afterwards, the first reduction motor 2 drives the clamp 3 to rotate one circle to turn the aluminum alloy plate over, so that the cleaned side of the aluminum alloy plate faces down and the uncleaned side faces up. Then, the clamping arm 9 above the aluminum alloy plate is controlled to open so that the uncleaned side is unobstructed. Repeat the above steps to clean the other side of the aluminum alloy plate. This design can automatically flip the aluminum alloy plate, facilitate continuous surface cleaning, is highly efficient, saves labor, and the surface is unobstructed during cleaning, and the cleaning is more thorough, so that the subsequent ceramic treatment can be carried out evenly and effectively.
[0037] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
Claims
1. A surface ceramic processing device for aluminum alloy plate, characterized in that: The invention comprises a processing table (1), a clamp (3), a clamp arm (9) and a cleaning brush (15), wherein the clamps (3) are arranged on both sides above the processing table (1), a first reduction motor (2) is installed on the top of the processing table (1) on one side of the clamp (3), and the output end of the first reduction motor (2) is fixedly connected to the clamp (3), and the clamp arms (9) are rotatably installed on one side of the clamp (3), and a second reduction motor (12) is installed on the outer wall of the clamp (3) at the position of the clamp arm (9), and the output end of the second reduction motor (12) is fixedly connected to one end of the clamp arm (9), and the outer wall of one side of the clamp arm (9) is fixedly connected to the output end of the second reduction motor (12). A first cylinder (11) is installed on the wall, and the output end of the first cylinder (11) passes through the clamping arm (9) and is installed with a clamping plate (10). A frame (4) is fixed on one side of the processing table (1), and a screw rod (5) is installed on the top of the frame (4), and a movable block (6) is threadedly connected to the outer wall of the screw rod (5). The bottom end of the movable block (6) extends to the bottom of the frame (4) and is installed with a second cylinder (13), and a second servo motor (14) is installed at the output end of the second cylinder (13). The cleaning brush (15) is installed at the output end of the second servo motor (14).
2. The surface ceramic processing device for aluminum alloy plate according to claim 1, characterized in that: Suction cups (19) are installed on the surfaces of the splints (10).
3. The surface ceramic processing device for aluminum alloy plate according to claim 2, characterized in that: An air pump (18) is installed on the outer wall of the clamp (3) away from the clamp arm (9), and the output end of the air pump (18) is connected to the suction cup (19).
4. The device for ceramicizing the surface of an aluminum alloy plate according to claim 1, characterized in that: A third cylinder (20) is installed inside the clamp (3) between the clamp arms (9), and an output end of the third cylinder (20) extends to the outside of the clamp (3) and is installed with a positioning plate (21).
5. The surface ceramic processing device for aluminum alloy plate according to claim 1, characterized in that: A first servo motor (8) is mounted on the outer wall of the top of the frame (4), and an output end of the first servo motor (8) is fixedly connected to the lead screw (5).
6. The device for ceramicizing the surface of an aluminum alloy plate according to claim 1, characterized in that: Suction heads (16) are installed on both sides of the cleaning brush (15), and a suction tube (17) is installed on the top of the suction head (16).
7. The device for ceramicizing the surface of an aluminum alloy plate according to claim 1, characterized in that: A dirt collecting box (7) is installed at the top of the frame (4), the dirt collecting box (7) is in communication with the suction pipe (17), and a filter block (22) is provided inside the dirt collecting box (7).
8. The device for ceramicizing the surface of an aluminum alloy plate according to claim 7, characterized in that: An induced draft fan (23) is installed on the top of the frame (4) on one side of the dirt collecting box (7), and the input end of the induced draft fan (23) is connected to the dirt collecting box (7).