Machining device for preparing high-strength steel

Through the processing device in an unwatered environment, the combination of phosphorus scraper and phosphorus brusher is used to remove the oxide scale, which solves the problem of waste of water resources and steel corrosion by high-pressure water removal, and achieves efficient and water-free phosphorus removal, improving the surface quality of the steel.

CN223210110UActive Publication Date: 2025-08-12INNER MONGOLIA ZHONGTIAN HONGYUAN RARE EARTH NEW MATERIAL
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421923586.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-08-12
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing medium- and medium-pressure water removal method wastes water resources and may cause steel corrosion and affect the surface quality of the steel.

Method used

The processing device in anhydrous environment is adopted, and the oxide scale is removed by combining a phosphor scraper and a phosphor brusher, including a phosphor scraper and a phosphor brusher to perform pre-phosphorus removal and fine phosphorus removal respectively, and automatic phosphorus removal is achieved by driving the phosphorus removal barrel to rotate through a power motor.

Benefits of technology

It achieves efficient and water-free phosphorus removal, improves the surface quality of steel, avoids waste of water resources and steel corrosion, and simplifies the phosphorus removal process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223210110U_ABST
    Figure CN223210110U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of steel preparation, in particular to a processing device for preparing high-strength steel, which comprises a first transmission device, a second transmission device, a third transmission device and a fourth transmission device, the dephosphorization part is connected with the first conveying device and comprises a support, a rolling cavity penetrating through the support, a plurality of supporting wheels arranged in the rolling cavity and a dephosphorization barrel coaxial with the rolling cavity, and the outer wall of the dephosphorization barrel is tangent to the supporting wheels. A first dephosphorization unit used for pre-dephosphorization and a second dephosphorization unit used for fine dephosphorization are arranged on the inner wall of the dephosphorization barrel, the power motor is arranged above the support and used for driving the dephosphorization barrel to rotate, and the power motor and the dephosphorization barrel are driven through a belt; the second conveying device is arranged at the output end of the phosphorus removal part and comprises a second bottom frame and a second conveying belt arranged above the second bottom frame. And the dephosphorization efficiency of the high-strength steel billet is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of steel preparation, in particular to a processing device for preparing high-strength steel. Background Art

[0002] During the steel production process, a layer of oxide scale forms on the steel surface. This oxide scale is mainly composed of iron oxides, which can have adverse effects on the surface quality of the steel, such as reducing the corrosion resistance of the steel and affecting the adhesion of the coating.

[0003] High-strength steel pipes or steel bars produced by continuous casting usually use high-pressure water jets to impact and flush the steel surface to remove the oxide scale. This dephosphorization method not only wastes water but also causes subsequent rust on the steel. Utility Model Content

[0004] To this end, the utility model provides a processing device for preparing high-strength steel, which is used to achieve efficient phosphorus removal of high-strength steel pipes and bars in a water-free environment, so as to overcome the waste and pollution caused by the high-pressure water removal method in the existing technology.

[0005] To achieve the above-mentioned purpose, the present invention provides a processing device for preparing high-strength steel, comprising:

[0006] A first transmission device includes a first chassis and a first conveyor belt arranged above the first chassis;

[0007] a dephosphorization unit disposed at the output end of the first transmission device, comprising a bracket, a rolling cavity penetrating the bracket, a plurality of support wheels disposed within the rolling cavity, a dephosphorization barrel disposed coaxially with the rolling cavity, the outer wall of the dephosphorization barrel being tangential to each of the support wheels, a first dephosphorization unit for pre-dephosphorization and a second dephosphorization unit for fine dephosphorization disposed on the inner wall of the dephosphorization barrel, and a power motor disposed above the bracket for driving the dephosphorization barrel to rotate, wherein the power motor and the dephosphorization barrel are driven by a belt;

[0008] The second transmission device is arranged at the output end of the dephosphorization part, and includes a second base frame and a second conveyor belt arranged above the second base frame.

[0009] Furthermore, the first dephosphorization unit includes a plurality of scrapers arranged on the inner wall of the dephosphorization barrel near the end of the first transmission device and distributed at equal angles along the central axis of the dephosphorization barrel.

[0010] Furthermore, the phosphorus scraper includes a ratchet pawl, one end of the ratchet pawl is hinged to the inner wall of the dephosphorization barrel through a hinge pin, the other end of the ratchet pawl is provided with a claw knife, and a first loading spring is provided on the back of the ratchet pawl near the claw knife end, and the other end of the first loading spring is connected to the inner wall of the dephosphorization barrel.

[0011] Furthermore, the ratchet pawl is made of high manganese steel.

[0012] Furthermore, the number of the phosphorus scrapers is 3-5.

[0013] Furthermore, the second dephosphorization unit includes a plurality of phosphorus brushes arranged on the inner wall of the dephosphorization barrel near the end of the second transmission device and distributed at equal angles along the central axis of the dephosphorization barrel.

[0014] Furthermore, the phosphorus brush device includes a phosphorus brush plate, one end of which is hinged to the inner wall of the dephosphorus barrel through a hinge pin, and the other end of the phosphorus brush plate is provided with a brush head. A second loading spring is provided on the back of the phosphorus brush plate near the brush head end, and the other end of the second loading spring is connected to the inner wall of the dephosphorus barrel.

[0015] Furthermore, the brush head is a wire brush; and the working surface of the wire brush is a curved surface.

[0016] Furthermore, the brush head is sandpaper; a rubber pad is provided between the sandpaper and the brush plate.

[0017] Furthermore, the support wheels are distributed at equal angles along the central axis of the dephosphorization barrel.

[0018] Compared with the existing technology, the beneficial effect of the utility model is that: the utility model automatically transports the pipe or rod to the dephosphorization machine through the first transmission device, and completes the dephosphorization of the pipe or rod in sequence through the first dephosphorization unit and the second dephosphorization unit. The two dephosphorization processes are completed in one operation, and the attached oxide scale is thoroughly polished off by the claw knife of the first dephosphorization unit and the wire brush or sandpaper of the second dephosphorization unit, thereby realizing waterless dephosphorization.

[0019] Furthermore, the present invention can complete the dephosphorization processing of pipes or rods of different diameters by controlling the phosphorus scraper and the phosphorus brush through the first loading spring and the second loading spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of a processing device for preparing high-strength steel according to an embodiment of the present utility model;

[0021] Figure 2 This is a cross-sectional view of the first phosphorus removal unit of an embodiment of the present utility model;

[0022] Figure 3 This is a cross-sectional view of the second phosphorus removal unit according to an embodiment of the present utility model;

[0023] Figure 4 This is a structural diagram of an embodiment of the utility model in which the brush head is sandpaper;

[0024] Figure 5 This is a partially enlarged structural diagram of the hinge pin of an embodiment of the present utility model;

[0025] In the figure: 11, first chassis; 12, first conveyor belt; 21, bracket; 22, rolling chamber; 23, support wheel; 24, dephosphorization barrel; 241, hinge pin; 27, power motor; 28, belt; 32, second chassis; 33, second conveyor belt; 251, phosphorus scraper; 2510, ratchet pawl; 2511, claw knife; 2512, first loading spring; 261, phosphorus brush; 2610, phosphorus brush plate; 2613, second loading spring; 26121, wire brush; 26122, sandpaper; 26123, rubber pad. DETAILED DESCRIPTION

[0026] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the embodiments described below are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0028] In the description of the present invention, “a plurality of” means at least two, such as two, three, etc., unless otherwise clearly defined.

[0029] In the description of the embodiments of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on the specific circumstances.

[0030] See also Figure 1-5 , which are respectively a structural schematic diagram of a processing device for preparing high-strength steel in an embodiment of the present invention; a cross-sectional diagram of a first dephosphorization unit in an embodiment of the present invention; a cross-sectional diagram of a second dephosphorization unit in an embodiment of the present invention; a structural schematic diagram of a brush head being sandpaper in an embodiment of the present invention; and a partially enlarged structural schematic diagram of a hinge pin in an embodiment of the present invention.

[0031] The present invention provides a processing device for preparing high-strength steel, comprising:

[0032] A first transmission device includes a first base frame 11 and a first conveyor belt 12 arranged above the first base frame 11;

[0033] The dephosphorization unit is provided at the output end of the first transmission device and includes a bracket 21, a rolling cavity 22 extending through the bracket 21, a plurality of support wheels 23 disposed within the rolling cavity 22, a dephosphorization barrel 24 coaxially disposed with the rolling cavity 22, the outer wall of the dephosphorization barrel 24 being tangential to each of the support wheels 23, a first dephosphorization unit for pre-dephosphorization and a second dephosphorization unit for fine dephosphorization disposed on the inner wall of the dephosphorization barrel 24, and a power motor 27 disposed above the bracket 21 for driving the dephosphorization barrel 24 to rotate. A belt 28 drives the power motor 27 and the dephosphorization barrel 24.

[0034] The second transmission device is provided at the output end of the dephosphorization section and includes a second chassis 32 and a second conveyor belt 33 provided above the second chassis 32 .

[0035] Specifically, the first transmission belt 12 and the second conveyor belt 33 are, for example, steel chain conveyor belts. The specific size of the steel chain conveyor belts is not limited and can be designed according to the size of the steel in the actual production process. The specific strength of the steel chain conveyor belts is not limited and only needs to be able to bear the weight of the steel in the actual production process.

[0036] Specifically, the support wheel 23 is, for example, a rolling bearing. It can be understood that the inner ring of the rolling bearing is fixed to the bracket, and the outer ring of the rolling bearing is tangent to the outer wall of the rolling cavity 22 and the dephosphorization barrel 24 respectively.

[0037] Specifically, the first dephosphorization unit includes a plurality of phosphorus scrapers 251 arranged on the inner wall of the dephosphorization barrel 24 near the end of the first transmission device and distributed at equal angles along the central axis of the dephosphorization barrel 24 .

[0038] Specifically, the scraper 251 includes a ratchet pawl 2510, one end of which is hinged to the inner wall of the dephosphorization barrel 24 through a hinge pin 241, and a claw knife 2511 is provided at the other end of the ratchet pawl 2510. A first loading spring 2512 is provided on the back of the ratchet pawl 2510 near the end of the claw knife 2511, and the other end of the first loading spring 2512 is connected to the inner wall of the dephosphorization barrel 24. It can be understood that the claw knife of the ratchet pawl 2510 is attached to the outer wall of the pipe or rod, and as the power motor 27 drives the dephosphorization barrel 24 to rotate, the rotation direction is Figure 2The clockwise direction of the cross section drives the claw knife 2511 of the ratchet pawl 2510 to scrape the outer wall of the pipe or rod. When encountering resistance during the scraping process, the ratchet pawl 2510 will bounce up, and then quickly reset under the action of the first loading spring 2512, so that the impact generated during the bounce and reset process further increases the dephosphorization effect.

[0039] Specifically, the ratchet pawl 2510 is made of high manganese steel. It is understandable that high manganese steel has high wear resistance and impact resistance.

[0040] Specifically, the number of the phosphorus scrapers 251 is 3-5, and in this embodiment, the number of the phosphorus scrapers is 4.

[0041] Specifically, the second dephosphorization unit includes a plurality of phosphorus brushes 2610 arranged on the inner wall of the dephosphorization barrel near the end of the second transmission device and distributed at equal angles along the central axis of the dephosphorization barrel.

[0042] Specifically, the phosphorus brush device 2610 includes a phosphorus brush plate 2610, one end of which is hinged to the inner wall of the dephosphorization barrel 24 through a hinge pin 241, and the other end of the phosphorus brush plate 2610 is provided with a brush head. A second loading spring 2613 is provided on the back of the phosphorus brush plate 2610 near the brush head end, and the other end of the second loading spring 2613 is connected to the inner wall of the dephosphorization barrel 24.

[0043] Specifically, the brush head is a wire brush 26121; the working surface of the wire brush 26121 is a curved surface. It can be understood that the wire brush 26121 with a curved working surface has a high degree of compatibility with the surface of the pipe and the rod.

[0044] Specifically, the brush head is sandpaper 26122; a rubber pad 26123 is provided between the sandpaper and the brush plate, and the rubber pad 26123 can increase the degree of fit between the sandpaper and the surface of the pipe and rod.

[0045] Specifically, in this embodiment, three support wheels 23 are provided and the support wheels 23 are distributed at equal angles along the central axis of the dephosphorization barrel 24 , which can improve the rotation stability of the dephosphorization barrel 24 .

[0046] For those skilled in the art, according to the concept of the embodiments of the present invention, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A processing device for preparing high-strength steel, characterized in that: include: A first transmission device includes a first chassis and a first conveyor belt arranged above the first chassis; a dephosphorization unit disposed at the output end of the first transmission device, comprising a bracket, a rolling cavity penetrating the bracket, a plurality of support wheels disposed within the rolling cavity, a dephosphorization barrel disposed coaxially with the rolling cavity, the outer wall of the dephosphorization barrel being tangential to each of the support wheels, a first dephosphorization unit for pre-dephosphorization and a second dephosphorization unit for fine dephosphorization disposed on the inner wall of the dephosphorization barrel, and a power motor disposed above the bracket for driving the dephosphorization barrel to rotate, wherein the power motor and the dephosphorization barrel are driven by a belt; The second transmission device is arranged at the output end of the dephosphorization part, and includes a second base frame and a second conveyor belt arranged above the second base frame.

2. The processing device for preparing high-strength steel according to claim 1, characterized in that: The first dephosphorization unit includes a plurality of phosphorus scrapers arranged on the inner wall of the dephosphorization barrel near the end of the first transmission device and distributed at equal angles along the central axis of the dephosphorization barrel.

3. The processing device for preparing high-strength steel according to claim 2, characterized in that: The phosphorus scraper includes a ratchet pawl, one end of which is hinged to the inner wall of the dephosphorization barrel through a hinge pin, and the other end of the ratchet pawl is provided with a claw knife. A first loading spring is provided on the back of the ratchet pawl near the claw knife end, and the other end of the first loading spring is connected to the inner wall of the dephosphorization barrel.

4. The processing device for preparing high-strength steel according to claim 3, characterized in that: The ratchet pawl is made of high manganese steel.

5. The processing device for preparing high-strength steel according to claim 4, characterized in that: The number of the phosphorus scrapers is 3-5.

6. The processing device for preparing high-strength steel according to claim 1, characterized in that: The second dephosphorization unit includes a plurality of phosphorus brushes arranged on the inner wall of the dephosphorization barrel near the end of the second transmission device and distributed at equal angles along the central axis of the dephosphorization barrel.

7. The processing device for preparing high-strength steel according to claim 6, characterized in that: The phosphorus brush device includes a phosphorus brush plate, one end of which is hinged to the inner wall of the dephosphorus removal barrel through a hinge pin, and the other end of the phosphorus brush plate is provided with a brush head. A second loading spring is provided on the back of the phosphorus brush plate near the brush head end, and the other end of the second loading spring is connected to the inner wall of the dephosphorus removal barrel.

8. The processing device for preparing high-strength steel according to claim 7, characterized in that: The brush head is a wire brush; the working surface of the wire brush is a curved surface.

9. The processing device for preparing high-strength steel according to claim 7, characterized in that: The brush head is sandpaper; a rubber pad is arranged between the sandpaper and the brush phosphorus plate.

10. The processing device for preparing high-strength steel according to claim 1, characterized in that: The supporting wheels are distributed at equal angles along the central axis of the dephosphorization barrel.