Semi-automatic shaping equipment

Abstract

The utility model belongs to the technical field of automatic processing equipment, and discloses semi-automatic shaping equipment, which comprises a working platform fixedly provided with a top plate and a rack; a first driving assembly is arranged above the top plate, and a second driving assembly is arranged below the top plate; a first upper die assembly is connected to the lower portion of the first driving assembly, a second upper die assembly is connected to the lower portion of the second driving assembly, and a shaping block is fixedly installed below the second upper die assembly. The rack is provided with a hot air nozzle assembly, a cold air nozzle assembly and a lower die assembly used for containing a to-be-shaped product. A transplanting assembly is arranged below the lower die assembly and used for driving the lower die assembly to move in the X-axis direction. The hot air nozzle assembly is located below the first upper die assembly, and the cold air nozzle assembly is located below the second upper die assembly. According to the equipment disclosed by the utility model, the generation of bad structures caused by shaping of the sheet products is effectively reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of automated processing equipment, in particular to a semi-automated shaping equipment. Background Art

[0002] With the continuous development of intelligent and automated technology, the production methods of enterprises have also undergone tremendous changes, and the demand for standardized and precise products has become increasingly high. Nowadays, problems such as high labor costs, low efficiency, and unstable yield rates in factories are becoming increasingly amplified. Therefore, based on the advantages of high efficiency, high precision, and standardization brought by semi-automation, the development of semi-automated plastic surgery equipment has become the mainstream to replace traditional plastic surgery equipment.

[0003] However, existing shaping equipment cannot meet the shaping needs of thin-sheet products. Thin-sheet products have large rebound after shaping, and the products need a larger deformation during the shaping process. When the deformation increases, the product appearance and product structure will have greater defects.

[0004] In view of this, how to reduce the generation of bad structures of thin-sheet products caused by shaping is a technical problem that needs to be solved urgently. Utility Model Content

[0005] In order to solve the technical problem that the above-mentioned thin-sheet products may have poor structures due to shaping, the utility model provides a semi-automatic shaping device, comprising:

[0006] A working platform with a top plate and a frame fixedly mounted thereon;

[0007] A first driving assembly is provided above the top plate, and a second driving assembly is provided below the top plate;

[0008] A first upper mold assembly is connected below the first driving assembly, a second upper mold assembly is connected below the second driving assembly, and a shaping block is fixedly installed below the second upper mold assembly;

[0009] The frame is provided with a hot air nozzle assembly, a cold air nozzle assembly, and a lower mold assembly for placing the product to be shaped;

[0010] A transfer assembly is provided below the lower mold assembly for driving the lower mold assembly to move along the X-axis direction;

[0011] The hot air nozzle assembly is located below the first upper mold assembly, and the cold air nozzle assembly is located below the second upper mold assembly.

[0012] Furthermore, the transplanting assembly includes:

[0013] a servo motor;

[0014] The servo motor is provided with a first pulley, and a second pulley is provided opposite to the first pulley, wherein the first pulley and the second pulley are connected via a belt;

[0015] Slide rails are provided on both sides of the belt, and a slider is fixedly installed below the lower mold assembly. The slider is slidably connected to the slide rails, thereby driving the lower mold assembly to move along the X-axis direction.

[0016] Furthermore, the rack is provided with:

[0017] The first groove is used to install the hot air nozzle assembly;

[0018] The second groove is used for installing the cold air nozzle assembly;

[0019] A motion mechanism is respectively connected to the bottom of the hot air nozzle assembly and the cold air nozzle assembly, and the motion mechanism is used to adjust the position of the hot air nozzle assembly and the cold air nozzle assembly.

[0020] Furthermore, the hot air nozzle assembly includes a hot air nozzle and a temperature sensing wire arranged above the hot air nozzle, and the temperature sensing wire is electrically connected to a temperature controller.

[0021] Furthermore, the first driving component includes:

[0022] a first cylinder connected to the first upper mold assembly via a first connecting member;

[0023] A third groove and a first guide column are provided on the top plate. The first guide column passes through the third groove and is connected to the first upper mold assembly for limiting the movement direction of the first upper mold assembly.

[0024] Furthermore, a through hole is provided on the first upper mold assembly, a screw rod passes through the through hole, a bolt for fixing the screw rod is sleeved on the screw rod, and the lower end of the screw rod is connected to the upper end of the shaping block.

[0025] Furthermore, the second driving assembly includes a second cylinder and a cylinder mounting plate, the cylinder mounting plate is fixedly connected to the bottom of the top plate, and the second cylinder is mounted on the second cylinder mounting plate.

[0026] Furthermore, a fourth groove, a second connecting piece and a second guide column are provided on the second upper mold assembly, the second cylinder is connected to the second upper mold assembly through the second connecting piece, and the second guide column runs through the fourth groove.

[0027] Furthermore, a first baffle and a second baffle are vertically arranged between the top plate and the frame. The first baffle and the second baffle are relatively arranged on both sides of the frame, and safety gratings are fixedly installed on the inner sides of the first baffle and the inner sides of the second baffle respectively.

[0028] Furthermore, the semi-automatic shaping equipment also includes a chassis and an electrical control box. The chassis cover is arranged on the working platform, and the electrical control box is arranged directly below the working platform.

[0029] Compared with the existing technology, the semi-automatic shaping equipment provided by the utility model is equipped with a hot air nozzle assembly and a cold air nozzle assembly on the frame. The shaping product is shaped by the hot nozzle assembly and the plasticity of the shaping product is treated by the cold air nozzle assembly, which effectively reduces the occurrence of adverse structures of thin-sheet products caused by shaping. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A schematic structural diagram of a semi-automatic plastic surgery device provided by an embodiment of the present utility model;

[0031] Figure 2 A schematic structural diagram of a working platform provided in an embodiment of the present utility model;

[0032] Figure 3 This is a structural schematic diagram of a transplanting assembly provided in an embodiment of the utility model.

[0033] Among them, 10 is a working platform, 11 is a top plate, 12 is a frame, 121 is a hot air nozzle assembly, 1211 is a hot air nozzle, 1212 is a temperature sensing line, 122 is a cold air nozzle assembly, 123 is a first groove, 124 is a second groove, 125 is a motion mechanism, 126 is a third groove, 127 is a first guide column, 13 is a first drive assembly, 131 is a first cylinder, 132 is a first connecting piece, 14 is a second drive assembly, 141 is a second cylinder, 142 is a cylinder mounting plate, 15 is a first Upper mold assembly, 151 is a through hole, 152 is a screw, 153 is a bolt, 16 is a second upper mold assembly, 161 is a fourth groove, 162 is a second connecting piece, 163 is a second guide column, 17 is a shaping block, 18 is a lower mold assembly, 181 is a slider, 19 is a transplanting assembly, 191 is a servo motor, 192 is a first pulley, 193 is a second pulley, 194 is a belt, 195 is a slide rail, 20 is a chassis, 30 is an electrical control box, 41 is a first baffle, 42 is a second baffle, and 43 is a safety grating. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0035] In order to make the description of the present disclosure more detailed and complete, the following is an illustrative description of the implementation methods and specific examples of the present invention; however, this is not the only form of implementing or using the specific embodiments of the present invention. The implementation methods cover the features of multiple specific embodiments and the method steps and their sequence for constructing and operating these specific embodiments. However, other specific embodiments can also be used to achieve the same or equal functions and step sequences. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0036] It should be noted that the terms "first," "second," and the like in the specification and claims of the present invention and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments of the present invention described herein can be implemented in an order other than that illustrated or described herein.

[0037] In the description of the embodiments of the present invention, unless otherwise specified, " / " means or, for example, A / B can mean A or B; "and / or" in the text is merely a description of the association relationship of associated objects, indicating that there can be three relationships, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, "multiple" refers to two or more than two, and other quantifiers should be understood similarly. The preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. In addition, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0038] In order to solve the technical problem that the existing shaping equipment cannot meet the shaping requirements of thin products, the utility model provides a semi-automatic shaping equipment, please refer to Figure 1-2 , Figure 1 This is a schematic diagram of the structure of a semi-automatic plastic surgery device provided by an embodiment of the utility model. Figure 2A structural schematic diagram of a working platform provided for an embodiment of the present utility model; the semi-automatic shaping equipment includes: a working platform 10, on which a top plate 11 and a frame 12 are fixedly installed; a first driving assembly 13 is arranged above the top plate 11, and a second driving assembly 14 is arranged below the top plate 11; a first upper mold assembly 15 is connected below the first driving assembly 13, a second upper mold assembly 16 is connected below the second driving assembly 14, and a shaping block 17 is fixedly installed below the second upper mold assembly 16; a hot air nozzle assembly 121 and a cold air nozzle assembly 122 are arranged on the frame 12, as well as a lower mold assembly 18 for placing the product to be shaped; a transplanting assembly 19 is arranged below the lower mold assembly 18 for driving the lower mold assembly 18 to move along the X-axis direction; the hot air nozzle assembly 121 is located below the first upper mold assembly 15, and the cold air nozzle assembly 122 is located below the second upper mold assembly 16. Specifically, in the embodiment of the present invention, first, the product to be shaped is placed on the lower mold assembly 18, and the transfer assembly 19 transfers the lower mold assembly 18 to the position where the hot air nozzle assembly 121 is heated. Secondly, the first drive assembly 13 presses down the product to be shaped to prevent the hot air from blowing up the product to be shaped during heating. The product to be shaped is heated at 150 degrees for 5 seconds. After heating is completed, the lower mold assembly 18 is transferred to the cooling position of the cold air nozzle assembly 122. Then, the first drive assembly 13 drives the shaping block 17 to press down and hold for 5 seconds. The cold air nozzle assembly 122 simultaneously starts blowing cold air to shape the product to be shaped. After the shaping of the product to be shaped is completed, the cold air blowing is turned off and the second drive assembly 14 is reset. This method effectively reduces the occurrence of product defects caused by shaping of thin products.

[0039] As a further preference, please refer to Figure 3 , Figure 3 The present invention provides a schematic structural diagram of a transplanting assembly according to an embodiment of the present invention. The transplanting assembly 19 includes: a servo motor 191; a first pulley 192 is mounted on the servo motor 191, and a second pulley 193 is disposed opposite the first pulley 192, wherein the first pulley 192 and the second pulley 193 are connected by a belt 194; slide rails 195 are disposed on both sides of the belt 194, and a slider 181 is fixedly mounted below the lower mold assembly 18, wherein the slider 181 is slidably connected to the slide rails 195, thereby driving the lower mold assembly 18 to move along the X-axis. Specifically, in the embodiment of the present invention, when the lower mold assembly 18 needs to move, the servo motor 191 drives the belts 194 on the first pulley 192 and the second pulley 193 to rotate, causing the lower mold assembly 18 to move along the X-axis. In addition, slide rails 195 are provided on both sides of the belt 194, and a slider 181 is provided below the lower mold assembly 18. The slider 181 drives the slide rails 195 to move to assist the lower mold assembly to move along the X-axis direction.

[0040] As a further preferred embodiment, the frame 12 is provided with: a first groove 123 for mounting a hot air nozzle assembly 121; a second groove 124 for mounting a cold air nozzle assembly 122; and a motion mechanism 125 is connected below the hot air nozzle assembly 121 and the cold air nozzle assembly 122, respectively, and the motion mechanism 125 is used to adjust the position of the hot air nozzle assembly 121 and the cold air nozzle assembly 122. Specifically, in the embodiment of the present invention, the motion mechanism 125 is provided below the hot air nozzle assembly 121 and the cold air nozzle assembly 122, and when the product to be shaped needs to be heated or cooled, the motion mechanism 125 drives the hot air nozzle assembly 121 and the cold air nozzle assembly 122 to move along the y-axis to heat or cool the shaped product.

[0041] As a further preferred embodiment, the hot air nozzle assembly 121 includes a hot air nozzle 1211 and a temperature sensing line 1212 disposed above the hot air nozzle 1211, and the temperature sensing line 1212 is electrically connected to a temperature controller. Specifically, in an embodiment of the present invention, the temperature controller controls the hot air nozzle 1211 to heat the product to be shaped, and the temperature sensing line 1212 detects the temperature of the product to be shaped at the corresponding position of the hot air nozzle 1211 in real time. When it is detected that the product to be shaped has reached a certain temperature, a signal is sent to the programmable logic controller, which moves the product to be shaped to a cold air area.

[0042] As a further preferred embodiment, the first driving assembly 13 includes: a first cylinder 131, connected to the first upper mold assembly 15 via a first connecting member 132; a third groove 126 and a first guide post 127 are provided on the top plate 11, and the first guide post 127 passes through the third groove 126 and connects to the first upper mold assembly 15, and is used to limit the movement direction of the first upper mold assembly 15. Specifically, in the embodiment of the present invention, the first guide post 127 passes through the third groove 126 and connects to the first upper mold assembly 15, preventing the first upper mold assembly 15 and the shaping block 17 from deflecting when moving downward.

[0043] As a further preferred embodiment, the first upper mold assembly 15 is provided with a through hole 151, through which a screw rod 152 passes, and a bolt 153 is sleeved on the screw rod 152 for fixing the screw rod 152, and the lower end of the screw rod 152 is connected to the upper end of the shaping block 17. Specifically, in the embodiment of the present invention, the first upper mold assembly 15 is provided with a plurality of through holes 151, and the screw rod 152 can move in the through holes 151 of the first upper mold assembly 15, thereby effectively adjusting the position of the shaping block 17.

[0044] As a further preferred embodiment, the second drive assembly 14 includes a second cylinder 141 and a cylinder mounting plate 142. The cylinder mounting plate 142 is fixedly connected to the bottom of the top plate 11, and the second cylinder 141 is mounted on the cylinder mounting plate 142. Specifically, in the embodiment of the present invention, the second cylinder 141 is a dual-axis cylinder, and the cylinder mounting plate 142 is provided below the top plate 11 to effectively fix the second cylinder 141.

[0045] As a further preferred embodiment, the second upper mold assembly 16 is provided with a fourth groove 161, a second connecting member 162, and a second guide post 163. The second cylinder 141 is connected to the second upper mold assembly 16 via the second connecting member 162, and the second guide post 163 passes through the fourth groove 161. Specifically, in the embodiment of the present invention, the second guide post 163 passes through the fourth groove 161 and is connected to the second upper mold assembly 16 to prevent the second upper mold assembly 16 from deflecting when moving downward.

[0046] As a further preferred embodiment, a first baffle 41 and a second baffle 42 are vertically disposed between the top plate 11 and the frame 12. The first baffle 41 and the second baffle 42 are disposed on opposite sides of the frame 12, and safety gratings 43 are fixedly mounted on the inner sides of the first baffle 41 and the inner sides of the second baffle 42, respectively. Specifically, in the embodiment of the present invention, the provision of safety gratings on the inner sides of the baffles can effectively protect the safety of personnel working around the various semi-automated plastic surgery equipment when in operation.

[0047] As a further preferred embodiment, the semi-automatic plastic surgery equipment further includes a chassis 20 and an electric control box 30. The chassis 20 is mounted on the working platform 10, and the electric control box 30 is located directly below the working platform 10. Specifically, in the embodiment of the present invention, the chassis 20 is disposed above the working platform 10. The chassis 20 can effectively prevent noise and splashing generated during mechanical operation from polluting the environment, reduce the impact of noise on the surrounding environment and personnel, and prevent leakage of liquids or gases, thereby maintaining a clean and tidy working environment.

[0048] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0049] The above embodiments merely represent preferred implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A semi-automatic plastic surgery device, characterized in that: include: A working platform with a top plate and a frame fixedly mounted thereon; A first driving assembly is provided above the top plate, and a second driving assembly is provided below the top plate; A first upper mold assembly is connected below the first driving assembly, a second upper mold assembly is connected below the second driving assembly, and a shaping block is fixedly installed below the second upper mold assembly; The frame is provided with a hot air nozzle assembly, a cold air nozzle assembly, and a lower mold assembly for placing the product to be shaped; A transfer assembly is provided below the lower mold assembly for driving the lower mold assembly to move along the X-axis direction; The hot air nozzle assembly is located below the first upper mold assembly, and the cold air nozzle assembly is located below the second upper mold assembly.

2. The semi-automatic plastic surgery equipment according to claim 1, characterized in that: The transplanting assembly comprises: a servo motor; The servo motor is provided with a first pulley, and a second pulley is provided opposite to the first pulley, wherein the first pulley and the second pulley are connected via a belt; Slide rails are provided on both sides of the belt, and a slider is fixedly installed below the lower mold assembly. The slider is slidably connected to the slide rails, thereby driving the lower mold assembly to move along the X-axis direction.

3. The semi-automatic plastic surgery equipment according to claim 2, characterized in that: The frame is provided with: The first groove is used to install the hot air nozzle assembly; The second groove is used for installing the cold air nozzle assembly; A motion mechanism is respectively connected to the bottom of the hot air nozzle assembly and the cold air nozzle assembly, and the motion mechanism is used to adjust the position of the hot air nozzle assembly and the cold air nozzle assembly.

4. The semi-automatic plastic surgery equipment according to claim 3, characterized in that: The hot air nozzle assembly includes a hot air nozzle and a temperature sensing line arranged above the hot air nozzle, and the temperature sensing line is electrically connected to a temperature controller.

5. The semi-automatic plastic surgery equipment according to claim 4, characterized in that: The first drive assembly comprises: a first cylinder connected to the first upper mold assembly via a first connecting member; A third groove and a first guide column are provided on the top plate. The first guide column passes through the third groove and is connected to the first upper mold assembly for limiting the movement direction of the first upper mold assembly.

6. The semi-automatic plastic surgery equipment according to claim 5, characterized in that: The first upper mold assembly is provided with a through hole, a screw rod passes through the through hole, a bolt for fixing the screw rod is sleeved on the screw rod, and the lower end of the screw rod is connected to the upper end of the shaping block.

7. The semi-automatic plastic surgery equipment according to claim 6, characterized in that: The second driving assembly includes a second cylinder and a cylinder mounting plate. The cylinder mounting plate is fixedly connected to the bottom of the top plate, and the second cylinder is mounted on the second cylinder mounting plate.

8. The semi-automatic plastic surgery equipment according to claim 7, characterized in that: The second upper mold assembly is provided with a fourth groove, a second connecting piece and a second guide column. The second cylinder is connected to the second upper mold assembly through the second connecting piece. The second guide column runs through the fourth groove.

9. The semi-automatic plastic surgery equipment according to claim 8, characterized in that: A first baffle and a second baffle are vertically arranged between the top plate and the frame. The first baffle and the second baffle are relatively arranged on both sides of the frame, and safety gratings are fixedly installed on the inner sides of the first baffle and the second baffle respectively.

10. The semi-automatic plastic surgery equipment according to claim 1, characterized in that: The semi-automatic shaping equipment further comprises a machine case and an electric control box. The machine case cover is arranged on the working platform, and the electric control box is arranged directly below the working platform.

Images