Pipe pile end plate equidistant cutting device

Through the positioning and cutting mechanism of electric screw and cylinder drive, the quality inconsistency caused by manual positioning in the prior art is solved, and high-precision equidistance cutting and automated production of pipe pile end plates are achieved, which improves production efficiency and quality consistency.

CN223210568UActive Publication Date: 2025-08-12FUJIAN HONGTUO MASCH MFG CO LTD
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Patent Information

Application Number
CN202422353066.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-12
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing pipe pile end plate cutting device relies on manual measurement and positioning, resulting in inconsistent quality and accuracy during mass production, and is unable to achieve equidistant cutting.

Method used

The positioning and cutting mechanism of electric screw and cylinder drive is adopted, and the electric screw drives the adjustment block and arc-shaped clamp are controlled by the controller to position it, and the cylinder drive cutting tool group is used for precise cutting, and the drive motor adjusts the position of the transmission seat to achieve automatic positioning and cutting.

Benefits of technology

It realizes high-precision equidistance cutting of the end plate of pipe piles, improves the quality consistency and efficiency of mass production, and facilitates unified collection of cutting chips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipe pile end plate cutting equipment, and discloses a pipe pile end plate equidistant cutting device which comprises a base and a transmission seat connected to the middle position of the upper side of the base in a sliding mode. A second adjusting block and a first adjusting block are slidably connected to the position, close to the front side, of the middle of the outer side wall of each electric screw rod and the position, close to the rear side, of the middle of the outer side wall of each electric screw rod correspondingly, a cutting mechanism is installed at the bottom of each first adjusting block, and a positioning mechanism is installed in the middle of the bottom of each second adjusting block. According to the device, the controller is used for controlling all the electric screws, so that the first adjusting blocks and the second adjusting blocks which are installed on the inner side walls of the adjusting grooves are driven to conduct secondary positioning, and the movable end of each second air cylinder drives the corresponding arc-shaped clamping plate to horizontally move downwards; therefore, the pipe pile end plates are positioned in batches.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe pile end plate cutting equipment, in particular to a pipe pile end plate equidistant cutting device. Background Art

[0002] Pile end plates are a crucial auxiliary material used in concrete pile construction. Typically constructed of steel, they are used to secure and protect the ends of concrete piles. Their primary functions include protecting the ends, securing the piles, distributing construction loads, and providing reinforcement connections.

[0003] However, the existing equipment has the following shortcomings: the existing pipe pile end plate cutting device is usually manually measured and positioned by a cutting machine, so that the quality and accuracy of the cut pipe pile end plates are different during batch production and processing, and batch cutting cannot be achieved. Therefore, those skilled in the art provide a pipe pile end plate equidistant cutting device to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a pipe pile end plate equidistant cutting device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe pile end plate equidistant cutting device, comprising a base and a transmission base, the transmission base being slidably connected to the middle position of the upper side of the base, a plurality of adjustment slots distributed in an array are provided in the middle position of the front side wall of the transmission base, the middle positions of the inner side walls of the plurality of adjustment slots are rotatably connected to electric screws, a second adjustment block and a first adjustment block are slidably connected to the middle front position and the middle rear position of the outer side wall of each electric screw, a cutting mechanism is installed at the bottom of each first adjustment block, and a positioning mechanism is installed at the middle position of the bottom of the second adjustment block;

[0006] Through the above technical solution, each electric screw is controlled by a controller, thereby driving the first adjustment blocks and the second adjustment blocks installed on the inner side walls of several adjustment grooves to perform secondary positioning, and the movable end of each second cylinder drives each corresponding arc-shaped clamping plate to move downward, thereby positioning the end plate of the pipe pile.

[0007] Furthermore, each cutting mechanism includes a first cylinder, a cutting knife group is installed at the movable end of each first cylinder, and an input end of each cutting knife group is connected to an electric rotating rod;

[0008] Through the above technical solution, the movable end of the first cylinder drives each corresponding cutting knife group to move horizontally downward, and controls each corresponding electric rotating rod to rotate, thereby cutting the pipe pile end plate.

[0009] Furthermore, each of the positioning mechanisms includes a second cylinder, and a curved clamping plate is installed at the movable end of each of the second cylinders, and each of the curved clamping plates is distributed in an array;

[0010] Through the above technical solution, the movable end of each second cylinder drives each corresponding arc-shaped clamping plate to move horizontally downward, thereby positioning the pipe pile end plate.

[0011] Furthermore, a plurality of placement slots are provided in the middle of the upper side wall of the base, each of the placement slots is arc-shaped, a debris slot is provided in the middle of the bottom of each placement slot, and each placement slot is matched with each adjustment slot respectively;

[0012] Through the above technical solution, the pipe pile end plates that need to be cut are placed in each placement groove respectively.

[0013] Furthermore, a slide groove is provided at the middle left position of the upper side wall of the base, a screw rod is rotatably connected to the middle position of the inner side wall of the slide groove, a first slider is slidably connected to the middle position of the outer side wall of the screw rod, and the top of the first slider is connected to the middle left position of the bottom of the transmission seat;

[0014] Through the above technical solution, the output end of the driving motor drives the screw rod to rotate forward or reverse, thereby driving the first slider to translate forward or backward on the inner wall of the slide groove, thereby adjusting the position of the transmission seat.

[0015] Furthermore, a power supply is installed in the middle of the front side wall of the transmission seat;

[0016] Through the above technical solution, the power supply is used to power the entire device.

[0017] Furthermore, a collection box is passed through and slidably connected to the middle position of the right side wall of the base, a controller is installed on the front side wall and the middle left position of the base, and a scale is set on the middle right position of the upper side wall of the base;

[0018] Through the above technical solution, the overall operating parameters of the equipment are controlled by the controller, and the cutting debris falls into the collection box through the debris chute, which is convenient for subsequent unified collection.

[0019] The utility model has the following beneficial effects:

[0020] 1. In the present invention, each electric screw is controlled by a controller to drive the first and second adjustment blocks installed on the inner side walls of several adjustment grooves for secondary positioning. The movable end of each second cylinder drives each corresponding arc-shaped clamping plate to move downward, thereby positioning the end plate of the pipe pile.

[0021] 2. In the present invention, the pipe pile end plates to be cut are placed in respective placement slots, and the output end of the driving motor drives the screw rod to rotate forward or reverse, thereby driving the inner side wall of the sliding slot of the first slider 7 to move forward or backward, thereby adjusting the position of the transmission seat, and facilitating the effective cutting of pipe pile end plates of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional schematic diagram of a pipe pile end plate equidistant cutting device proposed by the utility model;

[0023] Figure 2 This is a three-dimensional schematic diagram of the base of a pipe pile end plate equidistant cutting device proposed in the utility model;

[0024] Figure 3 It is a schematic cross-sectional view of the transmission seat;

[0025] Figure 4 It is a rear cross-sectional schematic diagram of the transmission seat.

[0026] Legend:

[0027] 1. Base; 2. Scale; 3. Debris chute; 4. Placement slot; 5. Power supply; 6. Controller; 7. First slider; 8. Adjustment slot; 9. First adjustment block; 10. Second adjustment block; 11. Screw; 12. Transmission seat; 13. Drive motor; 14. First cylinder; 15. Electric rotating rod; 16. Cutting plate; 17. Electric screw; 18. Arc splint; 19. Second cylinder; 20. Slide; 21. Collection box. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Reference Figure 1-4The utility model provides an embodiment: it includes a base 1 and a transmission base 12, the transmission base 12 is slidably connected to the middle position of the upper side of the base 1, and is characterized in that: a plurality of adjustment slots 8 distributed in an array are opened in the middle position of the front side wall of the transmission base 12, and the middle positions of the inner side walls of the plurality of adjustment slots 8 are rotatably connected with an electric screw 17, and the middle front position of the outer side wall and the middle rear position of the outer side wall of each electric screw 17 are respectively slidably connected with a second adjustment block 10 and a first adjustment block 9, a cutting mechanism is installed at the bottom of each first adjustment block 9, and a positioning mechanism is installed at the bottom middle position of the second adjustment block 10, and each electric screw is controlled by a controller to respectively drive the first adjustment block and the second adjustment block installed on the inner side wall of the plurality of adjustment slots for secondary positioning, and the movable end of each second cylinder drives each corresponding arc splint to move downward, thereby positioning the pipe pile end plate.

[0030] Each cutting mechanism includes a first cylinder 14, and a cutting knife group 16 is installed at the movable end of each first cylinder 14. The input end of each cutting knife group 16 is connected to an electric rotating rod 15. The movable end of the first cylinder 14 drives each corresponding cutting knife group 16 to move downward and controls each corresponding electric rotating rod 15 to rotate, thereby cutting the pipe pile end plate. Each positioning mechanism includes a second cylinder 19, and an arc-shaped clamping plate 18 is installed at the movable end of each second cylinder 19. Each arc-shaped clamping plate 18 is distributed in an array. The movable end of each second cylinder 19 drives each corresponding arc-shaped clamping plate 18 to move downward, thereby positioning the pipe pile end plate. A plurality of placement slots 4 are provided in the middle position of the upper side wall of the base 1. Each placement slot 4 is arc-shaped, and a debris slot 3 is provided in the middle position of the bottom of each placement slot 4. Each placement slot 4 matches each adjustment slot 8 respectively, and the pipe pile end plate to be cut is placed in each placement slot 4 respectively.

[0031] A chute 20 is provided in the middle left position of the upper side wall of the base 1. A screw rod 11 is rotatably connected to the middle position of the inner side wall of the chute 20. A first slider 7 is slidably connected to the middle position of the outer side wall of the screw rod 11. The top of the first slider 7 is connected to the middle left position of the bottom of the transmission base 12. The output end of the drive motor 13 drives the screw rod 11 to rotate forward or reverse, thereby driving the first slider 7 to translate forward or backward on the inner side wall of the chute 20, thereby adjusting the position of the transmission base 12. A power supply 5 is installed in the middle position of the front side wall of the transmission base 12. The power supply 5 is used to power the entire device.

[0032] A collection box 21 passes through and is slidably connected to the middle position of the right side wall of the base 1. A controller 6 is installed on the front side wall and the middle left position of the base 1. A scale 2 is set on the middle right position of the upper side wall of the base 1. The overall operating parameters of the equipment are controlled by the controller 6. The debris in the cutting falls into the collection box 21 through the debris trough 3, which is convenient for subsequent unified collection.

[0033] Working principle: the pipe pile end plates that need to be cut are placed in each placement slot 4 respectively, and the output end of the driving motor 13 drives the screw rod 11 to rotate forward or reverse, thereby driving the first slider 7 to translate forward or backward on the inner wall of the slide slot 20, thereby adjusting the position of the transmission seat 12. When it moves to the position where cutting is required, the controller 6 controls each electric screw 17 to drive the first adjusting block 9 and the second adjusting block 10 installed on the inner wall of the adjusting slot 8 for secondary positioning. The movable end of each second cylinder 19 drives each corresponding arc clamping plate 18 to translate downward, thereby positioning the pipe pile end plate. After positioning, the movable end of the first cylinder 14 drives each corresponding cutting knife group 16 to translate downward, and controls each corresponding electric rotating rod 15 to rotate, thereby cutting the pipe pile end plate. The debris in the cutting falls into the collection box 21 through the debris trough 3, which is convenient for subsequent unified collection.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for cutting pipe pile end plates at equal intervals, comprising a base (1) and a transmission base (12), wherein the transmission base (12) is slidably connected to the middle position of the upper side of the base (1), and is characterized in that: A plurality of adjustment slots (8) distributed in an array are provided in the middle of the front side wall of the transmission seat (12), and an electric screw (17) is rotatably connected to the middle of the inner side walls of the plurality of adjustment slots (8); A second adjusting block (10) and a first adjusting block (9) are slidably connected at the front middle position and the rear middle position of the outer wall of each electric screw rod (17), respectively; a cutting mechanism is installed at the bottom of each first adjusting block (9), and a positioning mechanism is installed at the middle position of the bottom of the second adjusting block (10).

2. The device for equally cutting pipe pile end plates according to claim 1, characterized in that: Each cutting mechanism includes a first cylinder (14); A cutting knife group (16) is installed at the movable end of each of the first cylinders (14), and an input end of each of the cutting knife groups (16) is connected to an electric rotating rod (15).

3. The device for equally cutting pipe pile end plates according to claim 1, characterized in that: Each of the positioning mechanisms includes a second cylinder (19); The movable end of each second cylinder (19) is equipped with an arc-shaped clamping plate (18), and each of the arc-shaped clamping plates (18) is distributed in an array.

4. The device for equally cutting end plates of pipe piles according to claim 1, characterized in that: A plurality of placement grooves (4) are provided in the middle of the upper side wall of the base (1), and each placement groove (4) is arc-shaped; A debris groove (3) is provided at the middle position of the bottom of each placement groove (4), and each placement groove (4) is matched with each adjustment groove (8).

5. The device for equally cutting pipe pile end plates according to claim 1, characterized in that: A sliding groove (20) is provided at the middle left position of the upper side wall of the base (1); A screw rod (11) is rotatably connected to the middle position of the inner side wall of the slide groove (20); A first slider (7) is slidably connected to the middle position of the outer side wall of the screw rod (11), and the top of the first slider (7) is connected to the left middle position of the bottom of the transmission seat (12).

6. The device for equally cutting pipe pile end plates according to claim 1, characterized in that: A power source (5) is installed at the middle position of the front side wall of the transmission seat (12).

7. The device for equally cutting pipe pile end plates according to claim 1, characterized in that: A driving motor (13) is installed at the left side of the middle of the rear side wall of the base (1), and the output end of the driving motor (13) passes through the middle of the rear side wall of the slide groove (20) and is connected to the input end of the screw rod (11).

8. The device for equally cutting pipe pile end plates according to claim 1, characterized in that: A collection box (21) is passed through and slidably connected to the middle position of the right side wall of the base (1); A controller (6) is installed on the front side wall and the middle left side of the base (1); A scale (2) is provided at the middle right position of the upper side wall of the base (1).