Efficient casting grinding and polishing device
By designing an automated casting grinding and polishing device, using motor-driven sliding blocks and cooling/polishing solution treatment, the quality instability caused by manual operation is solved, and efficient and automated grinding effect is achieved, which improves the surface quality of casting parts and the versatility of the device.
Patent Information
- Application Number
- CN202422069236.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing casting parts polishing methods mainly rely on manual operations, resulting in uneven quality during long working hours, affecting appearance quality and potentially reducing performance and service life.
An automated grinding and polishing device including a box, grinding assembly, auxiliary assembly and motor system is designed, and the sliding block and grinding are driven by a motor and a grinding machine, and temperature control and surface treatment are used for cooling liquid and polishing solution.
The automated grinding process is realized, which reduces the labor intensity of workers, improves the surface smoothness and quality of the casting parts, and enhances the versatility and service life of the device.
Smart Images

Figure CN223211120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of efficient casting grinding and polishing devices, in particular to a highly efficient casting grinding and polishing device. Background Art
[0002] In modern manufacturing, castings are widely used in various fields, such as automobiles, machinery, aerospace, etc. As an important part of the manufacturing industry, the quality of the foundry products directly affects the operating efficiency of the entire industrial chain and the performance of the final product. In the production process of castings, grinding and polishing are crucial. With the acceleration of the industrialization process, the quantity and quality requirements of castings are constantly increasing.
[0003] When grinding and polishing existing aluminum alloy castings, the position of the castings is fixed, so when workers adjust the grinding piece to fit the casting, the grinding piece is likely to over-extrude the casting, which is likely to cause excessive wear of the aluminum alloy casting during the grinding process, increasing the consumption of raw materials and shortening the service life of the equipment.
[0004] The existing patent (publication number: CN217045696U) is a polishing and grinding device for aluminum alloy castings. By providing a protective component and cooperating with a protective spring, the casting to be polished can ensure good contact with the polishing part while providing a certain buffer protection effect for the casting to be polished in the vertical direction, avoiding it from being excessively squeezed by the polishing part and subjected to excessive polishing effect, resulting in reduced polishing accuracy and more waste of materials. By providing an adjustment component and cooperating with a turntable, the threaded slider drives the protective seat to move toward or away from the surface of the workbench in the horizontal direction, thereby meeting the polishing operation requirements of castings to be polished of different lengths and sizes.
[0005] In response to the above problems, existing patents have provided solutions. The existing methods for grinding and polishing castings mainly rely on manual grinding and polishing operations, in which workers use handheld grinding tools to process the castings. However, long-term grinding and polishing operations reduce the workers' working conditions, resulting in uneven quality of grinding and polishing, affecting their appearance quality, and may also reduce their performance and service life.
[0006] Therefore, an efficient casting grinding and polishing device is proposed. Utility Model Content
[0007] The purpose of the utility model is to provide an efficient casting grinding and polishing device, which can solve the problem that the existing casting grinding and polishing method mainly relies on manual grinding and polishing operations, in which workers use hand-held grinding tools to process the castings, but long-term grinding and polishing operations reduce the workers' working conditions, resulting in uneven quality of grinding and polishing, affecting its appearance quality, and may also reduce its performance and service life.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient casting grinding and polishing device, comprising a box body, a groove is provided on the top of the box body, a grinding assembly is slidably connected to the inside of the groove, the grinding assembly includes a sliding block slidably connected to the inside of the groove, an auxiliary assembly is provided on the right side of the box body, placement grooves are provided on both sides of the inside of the box body, a clamping plate is slidably connected to the bottom side of the placement groove, a first motor body is bolted to the rear side of the box body, a bidirectional threaded rod is fixedly connected to the output end of the first motor body, the front side of the bidirectional threaded rod is rotatably connected to the clamping plate, the bottom of the box body is connected to a collection plate, and the bottom of the box body is fixedly connected to a collection box;
[0009] The auxiliary component includes a storage box fixedly connected to the right side of the box body, a first auxiliary block is bolted to the front side of the top of the storage box, a first water pump body is bolted to the inside of the first auxiliary block, the output end of the first water pump body is connected to a first hose, the bottom of the first hose passes through the front side of the top of the box body, a second auxiliary block is bolted to the rear side of the top of the storage box, a second water pump body is bolted to the inside of the second auxiliary block, the output end of the second water pump body is connected to a second hose, a water inlet is opened on the top of the storage box, and a sealing block is clamped inside the water inlet.
[0010] Preferably, a hydraulic rod is bolted to the top of the sliding block, an output end of the hydraulic rod passes through the top of the sliding block, an N-shaped block is bolted to the output end of the hydraulic rod, and an electric grinder body is bolted inside the N-shaped block.
[0011] Preferably, both sides of the top of the box are fixedly connected with fixed blocks, the left side of the left fixed block is bolted with a second motor body, the output end of the second motor body passes through the outside of the left fixed block, and the output end of the second motor body is bolted with a screw.
[0012] Preferably, a connecting block is fixedly connected to the rear side of the sliding block, and the interior of the connecting block is threadedly connected to the outer side of the screw rod.
[0013] Preferably, the rear side of the box body is connected to a guide plate, the guide plate is connected to a guide tube, the rear side of the box body is bolted to a dust box, the guide tube is connected to the top of the dust box, the interior of the dust box is slidably connected to a filter plate, the bottom of the dust box is provided with an air outlet, and the interior of the guide tube is provided with a fan body.
[0014] Preferably, a collection box is slidably connected to the interior of the collection box, and a discharge pipe is connected to the front side of the collection box.
[0015] Preferably, a mounting bracket is bolted to the right side of the box body, and the mounting bracket is located at the bottom of the storage box.
[0016] Preferably, the front side of the box body is rotatably connected to a protective door, and the front side of the protective door is bolted to a pull rod.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. The present application uses a first water pump body to deliver coolant in the storage tank through a first hose to the casting inside the tank, providing cooling for the grinding process, effectively reducing the temperature of the workpiece and the grinding tool, and preventing overheating from causing deformation of the workpiece, reduction in hardness, or increased wear of the grinding tool. Then, the second water pump body can deliver a polishing solution through a second hose to the interior of the tank. For polishing the finished casting, the polishing solution can more effectively remove the surface oxide layer, stains, and microscopic flaws to achieve a polishing effect. Compared with existing casting grinding and polishing devices, the use of a polishing solution helps to improve the polishing effect, make the casting surface smoother, and thus improve product quality.
[0019] 2. The present application starts the second motor body so that the second motor body drives the screw to rotate, and then connects the connecting block to the screw through the threaded connection, and then makes the sliding block slide in the groove to adjust the horizontal position of the electric grinder body. Then the hydraulic rod can drive the electric grinder body to move downward to grind the casting. Compared with the existing casting grinding and polishing device, the automated grinding process can reduce the labor intensity of workers, and the adjustability enables it to adapt to castings of different shapes and sizes, thereby improving the versatility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the overall structure diagram of the efficient casting grinding and polishing device of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the auxiliary components of the utility model;
[0022] Figure 3 It is a cross-sectional view of the grinding component of the present invention;
[0023] Figure 4 This is a schematic diagram of the disassembly of the dust collection box of the utility model;
[0024] Figure 5 It is a cutaway view of the box body of the utility model;
[0025] Figure 6 For this utility model Figure 5 Enlarged view of point A in the middle.
[0026] In the figure, 1, box; 2, groove; 3, grinding assembly; 301, sliding block; 302, hydraulic rod; 303, N-shaped block; 304, electric grinder body; 305, fixed block; 306, second motor body; 307, screw rod; 308, connecting block; 4, auxiliary assembly; 401, storage box; 402, first auxiliary block; 403, first water pump body; 404, first hose; 405, second auxiliary block; 406, Second water pump body; 407, second hose; 408, water inlet; 409, sealing block; 5, placement slot; 6, clamping plate; 7, first motor body; 8, two-way threaded rod; 9, collection plate; 10, collection box; 11, guide plate; 12, guide tube; 13, dust collection box; 14, filter plate; 15, air outlet; 16, fan body; 17, collection box; 18, discharge pipe; 19, mounting bracket; 20, protective door; 21, pull rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-6 , this utility model provides a technical solution:
[0029] An efficient casting grinding and polishing device includes a box body 1, a groove 2 is formed on the top of the box body 1, a grinding assembly 3 is slidably connected to the interior of the groove 2, the grinding assembly 3 includes a sliding block 301 slidably connected to the interior of the groove 2, an auxiliary assembly 4 is provided on the right side of the box body 1, a placement groove 5 is formed on both sides of the interior of the box body 1, a clamping plate 6 is slidably connected to the bottom side of the placement groove 5, a first motor body 7 is bolted to the rear side of the box body 1, a bidirectional threaded rod 8 is fixedly connected to the output end of the first motor body 7, and the front side of the bidirectional threaded rod 8 is rotatably connected to the clamping plate 6, the bottom of the box body 1 is connected to a collection plate 9, and the bottom of the box body 1 is fixedly connected to a collection box 10;
[0030] The auxiliary component 4 includes a storage box 401 fixedly connected to the right side of the box body 1, a first auxiliary block 402 is bolted to the front side of the top of the storage box 401, a first water pump body 403 is bolted to the inside of the first auxiliary block 402, the output end of the first water pump body 403 is connected to the first hose 404, the bottom of the first hose 404 passes through the front side of the top of the box body 1, a second auxiliary block 405 is bolted to the back side of the top of the storage box 401, a second water pump body 406 is bolted to the inside of the second auxiliary block 405, the output end of the second water pump body 406 is connected to the second hose 407, a water inlet 408 is opened on the top of the storage box 401, and a sealing block 409 is clamped inside the water inlet 408.
[0031] In this embodiment: the coolant in the storage tank 401 can be transported to the casting inside the box body 1 through the first hose 404 by the first water pump body 403, providing cooling for the grinding process, which can effectively reduce the temperature of the workpiece and the grinding tool, and prevent overheating from causing deformation of the workpiece, reduction in hardness or increased wear of the grinding tool. Then the second water pump body 406 can transport the polishing solution to the inside of the box body 1 through the second hose 407. For polishing the polished casting, the polishing solution can more effectively remove the surface oxide layer, stains and microscopic defects to achieve a polishing effect. The water inlet 408 is used to facilitate the addition of coolant and polishing solution respectively, and the sealing block 409 is used to facilitate the sealing of the water inlet when not in use. Compared with the existing casting grinding and polishing device, the use of polishing solution helps to improve the polishing effect, make the casting surface smoother, and improve product quality.
[0032] Specifically, such as Figure 3 、 Figure 5 As shown, a hydraulic rod 302 is bolted to the top of the sliding block 301 , the output end of the hydraulic rod 302 passes through the top of the sliding block 301 , the output end of the hydraulic rod 302 is bolted to an N-shaped block 303 , and the interior of the N-shaped block 303 is bolted to an electric grinder body 304 .
[0033] Specifically, such as Figure 3 、 Figure 5 As shown, both sides of the top of the box body 1 are fixedly connected with fixed blocks 305, the left side of the left fixed block 305 is bolted with the second motor body 306, the output end of the second motor body 306 passes through the outside of the left fixed block 305, and the output end of the second motor body 306 is bolted with a screw rod 307.
[0034] Specifically, such as Figure 3 、 Figure 5 As shown, a connecting block 308 is fixedly connected to the rear side of the sliding block 301 , and the interior of the connecting block 308 is threadedly connected to the outer side of the screw rod 307 .
[0035] In this embodiment: by starting the second motor body 306, the second motor body 306 drives the screw rod 307 to rotate, and then the connecting block 308 is connected to the screw rod 307 through a thread, and then the sliding block 301 slides in the groove 2, thereby adjusting the horizontal position of the electric grinder body 304, and then the hydraulic rod 302 can drive the electric grinder body 304 to move downward to grind the casting. Compared with the existing casting grinding and polishing device, the automated grinding process can reduce the labor intensity of workers, and the adjustability enables it to adapt to castings of different shapes and sizes, thereby improving the versatility of the device.
[0036] Specifically, such as Figure 4 As shown, the rear side of the box body 1 is connected to a guide plate 11, and the guide plate 11 is connected to a guide tube 12. A dust box 13 is bolted to the rear side of the box body 1, and the guide tube 12 is connected to the top of the dust box 13. A filter plate 14 is slidably connected to the inside of the dust box 13. An air outlet 15 is provided at the bottom of the dust box 13, and a fan body 16 is provided inside the guide tube 12.
[0037] Specifically, such as Figure 1 、 Figure 5 As shown, a collecting box 17 is slidably connected to the interior of the collecting box 10 , and a discharge pipe 18 is connected to the front side of the collecting box 10 .
[0038] In this embodiment: by arranging the guide plate 11, the guide tube 12, the dust collection box 13, the filter plate 14, the air outlet 15 and the fan body 16, the dust generated during the grinding and polishing process can be effectively collected, the working environment can be kept clean, the impact of dust on the health of the operator can be reduced, and the damage to the equipment caused by dust can be avoided, thereby improving the stability and service life of the equipment. By arranging the collection box 17 and the discharge pipe 18, it is convenient to collect and clean the waste materials and discarded coolant and polishing solution generated by the grinding of castings, thereby improving work efficiency.
[0039] Specifically, such as Figure 1 、 Figure 2 As shown, a mounting bracket 19 is bolted to the right side of the box body 1 , and the mounting bracket 19 is located at the bottom of the storage box 401 .
[0040] Specifically, such as Figure 1 As shown, the front side of the box body 1 is rotatably connected to a protective door 20 , and the front side of the protective door 20 is bolted to a pull rod 21 .
[0041] In this embodiment: by providing a mounting frame 19, the integrity and reliability of the auxiliary component 4 are enhanced to facilitate operation and maintenance. By providing a protective door 20 and a pull rod 21, safety protection measures are provided for the operator to prevent the operator from contacting moving parts or being injured during work, thereby improving work safety.
[0042] Working principle: When using the casting grinding and polishing device, the staff first places the casting to be processed inside the box 1, and then starts the first motor body 7. Then the first motor body 7 drives the bidirectional threaded rod 8 to rotate while driving the threaded connection clamp 6 to move, so that it completes the clamping and fixing of the casting, and then starts the second motor body 306. Then the second motor body 306 drives the screw rod 307 to rotate while driving the threaded connection connection block 308 to move, and then the connection block 308 drives the sliding block 301 to move and adjust, and then the N-shaped block 303 and the electric grinder body 304 are driven downward by the extension and contraction of the hydraulic rod 302, and then the surface of the casting is polished by the electric grinder body 304, and then the fan body 16 is started, and then the dust generated when grinding the casting is collected into the dust collection box 13 through the guide plate 11 and the guide tube 12 by the fan body 16, and then the activated carbon part inside the filter plate 14 adsorbs and filters the dust, At the same time, the first water pump body 403 can transport the coolant in the storage tank 401 to the casting inside the box body 1 through the first hose 404, providing cooling for the grinding process, and can effectively reduce the temperature of the workpiece and the grinding tool to prevent deformation of the workpiece caused by overheating. Then the waste coolant enters the interior of the collection box 10 through the collection plate 9 to facilitate the collection and cleaning of the waste coolant. Then the polishing solution can be transported to the interior of the box body 1 through the second hose 407 through the second water pump body 406. For the polishing of the polished casting, the polishing solution can more effectively remove the surface oxide layer, stains and microscopic defects to achieve a polishing effect, thereby solving the problem that the existing casting grinding and polishing method mainly relies on manual grinding and polishing operations respectively, and the workers use hand-held grinding tools to process the castings, but long-term grinding and polishing operations reduce the workers' working conditions, resulting in uneven quality of grinding and polishing, affecting its appearance quality, and may also reduce its performance and service life.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An efficient casting grinding and polishing device, comprising a housing (1), characterized in that: The top of the box (1) is provided with a groove (2), the interior of the groove (2) is slidably connected to a grinding assembly (3), the grinding assembly (3) includes a sliding block (301) slidably connected to the interior of the groove (2), an auxiliary assembly (4) is provided on the right side of the box (1), both sides of the interior of the box (1) are provided with placement grooves (5), the bottom side of the interior of the placement groove (5) is slidably connected to a clamping plate (6), the rear side of the box (1) is bolted with a first motor body (7), the output end of the first motor body (7) is fixedly connected to a bidirectional threaded rod (8), the front side of the bidirectional threaded rod (8) is rotatably connected to the clamping plate (6), the bottom of the box (1) is connected to a collecting plate (9), and the bottom of the box (1) is fixedly connected to a collecting box (10); The auxiliary component (4) includes a storage box (401) fixedly connected to the right side of the box body (1); a first auxiliary block (402) is bolted to the front side of the top of the storage box (401); a first water pump body (403) is bolted inside the first auxiliary block (402); an output end of the first water pump body (403) is connected to a first hose (404); the bottom of the first hose (404) passes through the front side of the top of the box body (1); a second auxiliary block (405) is bolted to the rear side of the top of the storage box (401); a second water pump body (406) is bolted inside the second auxiliary block (405); the output end of the second water pump body (406) is connected to a second hose (407); a water inlet (408) is opened on the top of the storage box (401); a sealing block (409) is clamped inside the water inlet (408).
2. The efficient casting grinding and polishing device according to claim 1, characterized in that: The top of the sliding block (301) is bolted with a hydraulic rod (302), the output end of the hydraulic rod (302) passes through the top of the sliding block (301), the output end of the hydraulic rod (302) is bolted with an N-shaped block (303), and the inside of the N-shaped block (303) is bolted with an electric grinder body (304).
3. The efficient casting grinding and polishing device according to claim 2, characterized in that: Both sides of the top of the box body (1) are fixedly connected with fixed blocks (305), the left side of the left fixed block (305) is bolted with a second motor body (306), the output end of the second motor body (306) passes through the outside of the left fixed block (305), and the output end of the second motor body (306) is bolted with a screw rod (307).
4. The efficient casting grinding and polishing device according to claim 3, characterized in that: The rear side of the sliding block (301) is fixedly connected with a connecting block (308), and the interior of the connecting block (308) is threadedly connected to the outer side of the screw rod (307).
5. The efficient casting grinding and polishing device according to claim 1, characterized in that: The rear side of the box body (1) is connected to a guide plate (11), the guide plate (11) is connected to a guide pipe (12), the rear side of the box body (1) is bolted to a dust collection box (13), the guide pipe (12) is connected to the top of the dust collection box (13), the interior of the dust collection box (13) is slidably connected to a filter plate (14), the bottom of the dust collection box (13) is provided with an air outlet (15), and the interior of the guide pipe (12) is provided with a fan body (16).
6. The efficient casting grinding and polishing device according to claim 1, characterized in that: The interior of the collecting box (10) is slidably connected to a collecting box (17), and the front side of the collecting box (10) is connected to a discharge pipe (18).
7. The efficient casting grinding and polishing device according to claim 1, characterized in that: A mounting bracket (19) is bolted to the right side of the box body (1), and the mounting bracket (19) is located at the bottom of the storage box (401).
8. The efficient casting grinding and polishing device according to claim 1, characterized in that: The front side of the box body (1) is rotatably connected to a protective door (20), and the front side of the protective door (20) is bolted to a pull rod (21).
Citation Information
Patent Citations
Polishing and grinding device for aluminum alloy casting part
CN217045696U