Hardware deburring device
The magnetic disk drives the magnetic grinding steel needle to rotate at high speed to remove burrs. Combined with the electromagnet adsorption and sorting, the problems of low burr removal efficiency and time-consuming pickup of special-shaped hardware in the prior art are solved, and efficient hardware processing is achieved.
Patent Information
- Application Number
- CN202422510998.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The prior art is difficult to efficiently remove burrs from special-shaped hardware, and magnetic polishing machines need to sort time-consuming and labor-intensive when picking up parts, and are inefficient in applicability and efficiency.
The magnetic disk drives the magnetic grinding steel needle to rotate at high speed to impact and friction the surface of the hardware, combined with the structure of the placement sleeve, plastic drum, electric push rod and other structures to achieve all-round burr removal of special-shaped hardware, and the hardware is adsorbed and sorted through electromagnets.
It realizes all-round burr removal for special-shaped hardware, improves applicability and efficiency, and simplifies the hardware pickup process.
Smart Images

Figure CN223211140U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware processing, in particular to a hardware deburring device. Background Art
[0002] Hardware deburring is the process of removing burrs from the surface of hardware that form during the manufacturing process. Burrs are tiny bumps on the surface of hardware, typically caused by processes like shearing, stamping, and casting. If not removed promptly, they can affect the appearance, quality, and performance of the hardware, and even compromise its safety during use.
[0003] For example, a hardware deburring device disclosed in Chinese patent publication number: CN220074177U, which moves the tubular hardware toward one side of the rotating rod so that the tubular hardware is gradually sleeved on the outer walls of the two groups of fastening plates, and the fastening plates can be used to squeeze the spring, and the reaction force of the spring can be used to push the two groups of fastening plates outward, so that the two groups of fastening plates moving outward can clamp and fix the tubular hardware. Subsequently, the first motor can be rotated to drive the rotating rod to rotate slowly, and the fastening plates and tubular hardware arranged on the rotating rod can be driven to rotate, and the first hydraulic cylinder can be started to push the arc plate and the grinding plate arranged at the bottom to move downward until the bottom of the grinding plate contacts the outer wall of the tubular hardware, so that the grinding plate grinds the outer wall of the tubular hardware, thereby solving the problem of inconvenience in deburring tubular hardware. However, during use, it is still difficult to remove burrs from other special-shaped parts, such as L-shaped, special-shaped, and other common aluminum or stainless steel hardware parts using the above-mentioned tubular hardware method, resulting in lower applicability in actual use; and when polishing burrs with existing magnetic polishing machines, although the existing polishing requirements are met, when taking the hardware, the magnetic grinding steel needles and the hardware need to be sorted, which is time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a hardware deburring device.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A hardware deburring device includes an equipment frame and a supporting frame, wherein a connecting plate is fixedly connected between the equipment frame and the supporting frame, a first motor is fixedly connected to the top of the connecting plate, a turntable is fixedly connected to the top of the output shaft of the first motor, a second motor and a partition are fixedly connected to the inside of the equipment frame, a magnetic disk is fixedly connected to the top of the output shaft of the second motor, a plurality of magnetic blocks are evenly fixedly connected to the top of the magnetic disk, a filter inclined plate is fixedly connected to the inside of the supporting frame, a placement mechanism is provided on the top of the turntable, and a material picking mechanism is provided on the top of the supporting frame.
[0007] Preferably, the placement mechanism includes a plurality of placement sleeves, the bottoms of the plurality of placement sleeves are fixedly connected to the top of the turntable, plastic barrels are placed inside the plurality of placement sleeves, and the plastic barrels are placed by setting the placement mechanism.
[0008] Preferably, the material-picking mechanism includes an electric push rod, the top of the supporting frame is fixedly connected to a support column, the top of the support column is fixedly connected to the bottom of the electric push rod, the top of the output end of the electric push rod is fixedly connected to a frame, the bottom of the frame is fixedly connected to a connecting column with a hollow structure, the bottom of the connecting column is fixedly connected to an adsorption plate, and the bottom of the adsorption plate is fixedly inlaid with an electromagnet. By setting up the material-picking mechanism, it is convenient to take out multiple hardware parts from the plastic barrel.
[0009] Preferably, a mounting hole is provided on the outer wall of the partition, and the inner wall of the mounting hole is rotatably connected to the outer wall of the output shaft of the second motor, and the partition is provided to assist the magnetic disk in rotating.
[0010] Preferably, a drain pipe is fixedly connected to the outer wall of the carrying frame, and waste liquid in the carrying frame is discharged through the drain pipe.
[0011] Preferably, a plurality of magnetic grinding steel needles are placed inside the plastic barrel.
[0012] Preferably, the adsorption disk is located inside one of the plastic barrels.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] This solution generates a magnetic field when the magnetic disk rotates at high speed, driving multiple magnetic grinding steel needles to rotate, and subjecting the surface of the hardware to high-speed impact and friction, thereby achieving the effect of grinding and deburring. It is convenient for all-round deburring of special-shaped hardware and improves applicability.
[0015] By setting up a placement sleeve, a plastic barrel, a support column, an electric push rod, a rack, a connecting column, an adsorption plate and an electromagnet, multiple magnetic grinding steel needles and multiple hardware parts can be separated, making it convenient for the hardware parts to be collected on the filter inclined plate without the need to sort them separately, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a hardware deburring device proposed by the utility model;
[0018] Figure 2 This is a schematic cross-sectional view of a hardware deburring device proposed in the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of the magnetic disk and magnetic block of a hardware deburring device proposed by the utility model;
[0020] Figure 4 This is a structural schematic diagram of a connecting column and an adsorption disk of a hardware deburring device proposed by the utility model.
[0021] In the figure: 1. Equipment frame; 2. Carrying frame; 3. First motor; 4. Turntable; 5. Second motor; 6. Partition; 7. Magnetic disk; 8. Magnetic block; 9. Filter inclined plate; 10. Drain pipe; 11. Placement sleeve; 12. Plastic barrel; 13. Support column; 14. Electric push rod; 15. Frame; 16. Connecting column; 17. Adsorption disk; 18. Electromagnet. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Depend on Figure 1-Figure 4As shown, a hardware deburring device is provided, comprising an equipment frame 1 and a supporting frame 2, wherein a connecting plate is fixedly connected between the equipment frame 1 and the supporting frame 2, a first motor 3 is fixedly connected to the top of the connecting plate, the connecting plate supports the first motor 3, an existing encoder is installed on the outer wall of the output shaft of the first motor 3, the encoder measures the rotation speed and position of the first motor 3, and feeds back this information to the existing controller, thereby achieving precise control, a turntable 4 is fixedly connected to the top of the output shaft of the first motor 3, a second motor 5 and a partition 6 are fixedly connected to the inside of the equipment frame 1, an outer wall of the partition 6 is provided with a mounting hole, and the inner wall of the mounting hole is rotatably connected to the outer wall of the output shaft of the second motor 5.
[0024] A magnetic disk 7 is fixedly connected to the top of the output shaft of the second motor 5, and the second motor 5 drives the magnetic disk 7 to rotate at high speed. A plurality of magnetic blocks 8 are evenly fixedly connected to the top of the magnetic disk 7. When the magnetic disk 7 and the plurality of magnetic blocks 8 rotate at high speed, a constantly changing magnetic field is generated. A filter ramp 9 is fixedly connected to the interior of the supporting frame 2, and the filter ramp 9 filters the hardware, and there is no need to reach into the plastic barrel 12 to take them one by one. A drain pipe 10 is fixedly connected to the outer wall of the supporting frame 2, and the drain pipe 10 discharges the waste liquid.
[0025] A placing mechanism is provided on the top of the turntable 4, which includes a plurality of placing sleeves 11. The bottoms of the plurality of placing sleeves 11 are fixedly connected to the top of the turntable 4. Plastic barrels 12 are placed inside the plurality of placing sleeves 11. Cleaning agent can be added to the plastic barrel 12 to remove burrs and oil stains on the hardware at the same time. A plurality of magnetic grinding steel needles are placed inside the plastic barrel 12. The plurality of magnetic grinding steel needles rotate to perform high-speed impact and friction on the surface of the hardware.
[0026] A material picking mechanism is provided at the top of the supporting frame 2, which includes an electric push rod 14. A support column 13 is fixedly connected to the top of the supporting frame 2, and the top of the support column 13 is fixedly connected to the bottom of the electric push rod 14. The support column 13 supports the electric push rod 14 and the frame 15. The top of the output end of the electric push rod 14 is fixedly connected to the frame 15.
[0027] The bottom of the frame 15 is fixedly connected to a connecting column 16 with a hollow structure, and the bottom of the connecting column 16 is fixedly connected to an adsorption disk 17. The adsorption disk 17 is located inside one of the plastic barrels 12. The bottom of the adsorption disk 17 is fixedly embedded with an electromagnet 18, and the power cord of the electromagnet 18 passes through the inside of the connecting column 16.
[0028] Working principle: When in use, multiple aluminum or stainless steel hardware are placed in one of the plastic barrels 12, and an appropriate amount of clean water is added to the plastic barrel 12. The first motor 3 runs to drive the turntable 4 to rotate. The rotation of the turntable 4 causes the plastic barrel 12 containing the hardware to rotate and make it located above the magnetic disk 7. The first motor 3 stops running, and the second motor 5 runs to drive the magnetic disk 7 and multiple magnetic blocks 8 to rotate. When the magnetic disk 7 and the multiple magnetic blocks 8 rotate at high speed, a constantly changing magnetic field is generated. Therefore, in the process of the magnetic disk 7 rotating to generate a magnetic field, multiple magnetic grinding steel needles are driven to rotate, and the surface of the hardware is subjected to high-speed impact and friction, thereby achieving the effect of grinding and deburring; the first motor 3 runs to drive the turntable 4 to rotate, driving the deburred hardware to be located below the adsorption disk 17, and the electric push rod 14 moves The rotation causes the frame 15 to move downward, and the frame 15 moves downward to drive the connecting column 16 and the adsorption plate 17 to move downward. The adsorption plate 17 moves downward to drive the electromagnet 18 to move downward. The electromagnet 18 adsorbs multiple magnetic grinding steel needles to its bottom, and multiple aluminum or stainless steel hardware parts themselves do not have magnetism and are located in the plastic barrel 12. The electric push rod 14 drives the frame 15 to rise, and the plastic barrel 12 with the hardware is taken out upward through the placement sleeve 11, poured onto the filter inclined plate 9, and filtered. The hardware is located on the filter inclined plate 9 for collection, and as the first motor 3 drives the turntable 4 to rotate, the electric push rod 14 operates to make the adsorption plate 17 move downward into another plastic barrel 12, and the electromagnet 18 releases the magnetic attraction of the multiple magnetic grinding steel needles, causing them to fall into the plastic barrel 12, and the next round of deburring is carried out again.
[0029] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here. The components, structures and principles known to technical personnel in this field can be known by technical personnel through technical manuals or through conventional experimental methods.
[0030] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A hardware deburring device, comprising a device frame (1) and a carrier frame (2), characterized in that: A connecting plate is fixedly connected between the equipment frame (1) and the supporting frame (2), a first motor (3) is fixedly connected to the top of the connecting plate, a turntable (4) is fixedly connected to the top of the output shaft of the first motor (3), a second motor (5) and a partition (6) are fixedly connected inside the equipment frame (1), a magnetic disk (7) is fixedly connected to the top of the output shaft of the second motor (5), a plurality of magnetic blocks (8) are evenly fixedly connected to the top of the magnetic disk (7), a filtering inclined plate (9) is fixedly connected inside the supporting frame (2), a placement mechanism is provided on the top of the turntable (4), and a material taking mechanism is provided on the top of the supporting frame (2).
2. A hardware deburring device according to claim 1, characterized in that: The placement mechanism comprises a plurality of placement sleeves (11), the bottoms of the plurality of placement sleeves (11) are fixedly connected to the top of the turntable (4), and plastic barrels (12) are placed inside the plurality of placement sleeves (11).
3. A hardware deburring device according to claim 2, characterized in that: The material taking mechanism comprises an electric push rod (14), the top of the carrying frame (2) is fixedly connected to a support column (13), the top of the support column (13) is fixedly connected to the bottom of the electric push rod (14), the top of the output end of the electric push rod (14) is fixedly connected to a frame (15), the bottom of the frame (15) is fixedly connected to a connecting column (16) with a hollow structure, the bottom of the connecting column (16) is fixedly connected to an adsorption disk (17), and the bottom of the adsorption disk (17) is fixedly embedded with an electromagnet (18).
4. A hardware deburring device according to claim 1, characterized in that: The outer wall of the partition (6) is provided with a mounting hole, and the inner wall of the mounting hole is rotatably connected to the outer wall of the output shaft of the second motor (5).
5. The hardware deburring device according to claim 1, characterized in that: A liquid drain pipe (10) is fixedly connected to the outer wall of the supporting frame (2).
6. A hardware deburring device according to claim 2, characterized in that: A plurality of magnetic grinding steel needles are placed inside the plastic barrel (12).
7. The hardware deburring device according to claim 3, characterized in that: The adsorption disk (17) is located inside one of the plastic barrels (12).
Citation Information
Patent Citations
Hardware deburring device
CN220074177U
Cited By
Polishing device for part machining
CN121515041A