Intermittent concrete mixing plant
By setting up a baffle and a stirring rod in the concrete mixing station to form an independent area, and using the rotating rod and grinding wheel to spray the mixture, the problems of long stirring time and insufficient uniformity in the prior art are solved, and fast and uniform concrete mixing is achieved.
Patent Information
- Application Number
- CN202421675886.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-16
AI Technical Summary
When mixing in existing concrete mixing stations, fine materials are easily deposited downward through the gap between the aggregates, resulting in long stirring time, insufficient uniformity, and unstable concrete quality.
An intermittent concrete mixing station is adopted, by setting multiple baffles and stirring rods in the mixing barrel, an independent area is formed, and stirring is carried out by combining the rotating rod and the grinding wheel, and combining the spraying of the mixture to achieve uniform mixing of materials.
The mixing speed and uniformity are improved, and the stability of concrete quality is ensured.
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Figure CN223211646U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of concrete technology, and in particular to an intermittent concrete mixing station. Background Art
[0002] Concrete is a general term for engineering composite materials in which aggregates are bonded into a whole by cementitious materials. The term concrete usually refers to cement as the cementitious material, sand and stone as aggregates; and water (which may contain admixtures and additives) mixed in a certain proportion and obtained by mixing. It is also called ordinary concrete and is widely used in civil engineering.
[0003] However, in existing concrete mixing plants, aggregates and fine materials are first added to the mixing main unit, and then water (additives) are added for mixing. Since the particle diameter of fine materials is smaller than that of aggregates, the fine materials will pass through the gaps between the aggregates and settle downward during the mixing process. Therefore, this mixing method has the problems of long mixing time, insufficient mixing uniformity, and unstable concrete quality. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the present application provides an intermittent concrete mixing station, which has the advantages of improving mixing efficiency and solves the problems raised in the background technology.
[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: an intermittent concrete mixing station, comprising a base, a mixing barrel provided above the base, a rotating column provided inside the mixing barrel, a plurality of circumferentially distributed baffles fixedly connected to the outer surface of the rotating column, a rotating disk rotatably connected to the front of the mixing barrel, the rotating column fixedly connected to the rotating disk, a plurality of circumferentially distributed rotating rods rotatably connected to the inner wall of the rotating disk, a plurality of circumferentially distributed stirring rods fixedly connected to the outer surfaces of the plurality of rotating rods, a drainage pipe fixedly connected to the inner wall of the mixing barrel, a plurality of nozzles equidistantly distributed fixedly connected to the outer surface of the drainage pipe, and the drainage pipe fixedly connected to the output end of an external water pump.
[0006] According to the above solution, by installing a plurality of baffles, the mixed materials in the mixing barrel can be placed in the independent areas formed between the plurality of baffles and can be uniformly stirred in cooperation with the stirring rod.
[0007] Furthermore, the inner wall of the mixing barrel is rotatably connected to a rotating ring, and the plurality of rotating rods are rotatably connected to the rotating ring.
[0008] Through the above solution, installing the rotating ring can facilitate the orbital rotation of the multiple rotating rods, so that the multiple rotating rods can maintain a stable state.
[0009] Furthermore, a grinding ring is fixedly connected to the front of the mixing barrel, and grinding wheels are fixedly connected to the outer surfaces of the plurality of mixing rods, and the plurality of grinding wheels are in contact with the grinding ring.
[0010] Through the above solution, the cooperation of the installed grinding wheel and the grinding ring can drive the rotating rod to rotate, so that the multiple rotating rods can stir the mixed materials in their areas through the multiple stirring rods during the rotation process.
[0011] Furthermore, two support members are fixedly connected to the outer surface of the mixing barrel, and the front sides of the two support members are fixedly connected to a support frame. A motor is installed on the front sides of the support members, and the output end of the motor is fixedly connected to the front end of the rotating column.
[0012] Through the above solution, the motor can drive the rotating column to rotate, so that the multiple baffles can push the mixed material in the mixing barrel to roll, and cooperate with the stirring rod to stir it evenly.
[0013] Furthermore, a discharge pipe is fixedly connected to the back of the mixing barrel, a discharge valve is installed on the outer surface of the discharge pipe, and a sealing cover is hinged on the outer surface of the mixing barrel.
[0014] Through the above solution, the discharge valve can seal the mixing barrel to avoid leakage during the mixing of the mixed materials.
[0015] Furthermore, the upper surface of the base is fixedly connected to a plurality of buffer cylinders distributed in a matrix manner, the interiors of the plurality of buffer cylinders are slidably connected to buffer rods, the upper ends of the plurality of buffer rods are hinged to the support members close to them, the bottom surfaces of the plurality of buffer rods are fixedly connected to buffer springs, and the other ends of the plurality of buffer springs are fixedly connected to the buffer cylinders close to them.
[0016] Through the above solution, the cooperation of the buffer spring and the buffer rod can buffer the vibration of the mixing barrel when the mixed material in the mixing barrel is stirred, thereby reducing the vibration transmitted to the base.
[0017] Furthermore, a fixing frame is fixedly connected to the upper surface of the base, and two mixing barrels are installed on the upper surface of the fixing frame. The bottom ends of the two mixing barrels are fixedly connected to feeding pipes, and the outer surfaces of the two feeding pipes are installed with feeding valves.
[0018] Through the above solution, the installation of the fixing frame can support the two mixing barrels to keep the mixing barrels stable. By installing the feeding valve, the ingredients can be transported into the mixing barrel through the feeding valve after the sealing cover is opened.
[0019] Furthermore, a fixed disk is provided inside the mixing barrel, the rear end of the rotating column is rotatably connected to the fixed disk, the back of the fixed disk is fixedly connected to two connecting parts, the two connecting parts are fixedly connected to the mixing barrel, and the rotating ring is rotatably connected to the fixed disk.
[0020] Through the above solution, the installation of the fixing plate can support the rotating column and keep the rotating column and the rotating ring stable.
[0021] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0022] The intermittent concrete mixing station can distribute the mixed materials put into the mixing barrel separately by arranging multiple baffles, so that the mixed materials flow in the mixing barrel under the promotion of the baffles and can stir the mixed materials in the area separately by cooperating with the stirring rod. Moreover, the mixed liquid can be sprayed into the separate areas to quickly mix the mixed materials in the mixing barrel, thereby improving the mixing speed and achieving more uniform mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a cross-sectional view of the overall structure of this application;
[0024] Figure 2 For this application Figure 1 A magnified schematic diagram of the structure at A;
[0025] Figure 3 This is an illustration of the overall structure of this application Figure 1 ;
[0026] Figure 4 This is an illustration of the overall structure of this application Figure 2 .
[0027] In the picture:
[0028] 1. Base; 2. Mixing barrel; 3. Rotating column; 4. Baffle; 5. Rotating disk; 6. Rotating rod; 7. Mixing rod; 8. Drain pipe; 9. Nozzle; 10. Rotating ring; 11. Grinding ring; 12. Grinding wheel; 13. Support; 14. Support frame; 15. Motor; 16. Buffer cylinder; 17. Buffer rod; 18. Buffer spring; 19. Fixed frame; 20. Mixing barrel; 21. Feeding pipe; 22. Feeding valve; 23. Fixed disk; 24. Connector; 25. Discharge pipe; 26. Discharge valve; 27. Sealing cover. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0030] See also Figure 1 、 Figure 2 and Figure 3 In this embodiment, an intermittent concrete mixing plant includes a base 1, a mixing barrel 2 is provided above the base 1, a rotating column 3 is provided inside the mixing barrel 2, a plurality of circumferentially distributed baffles 4 are fixedly connected to the outer surface of the rotating column 3, a rotating disk 5 is rotatably connected to the front of the mixing barrel 2, the rotating column 3 is fixedly connected to the rotating disk 5, a plurality of circumferentially distributed rotating rods 6 are rotatably connected to the inner wall of the rotating disk 5, and a plurality of circumferentially distributed stirring rods 7 are fixedly connected to the outer surfaces of the plurality of rotating rods 6, a drainage pipe 8 is fixedly connected to the inner wall of the mixing barrel 2, a plurality of nozzles 9 distributed at equal distances are fixedly connected to the outer surface of the drainage pipe 8, and the drainage pipe 8 is fixedly connected to the output end of an external water pump. By providing a plurality of baffles 4, the mixed material put into the mixing barrel 2 can be distributed separately, so that it flows in the mixing barrel 2 under the push of the baffles 4 and cooperates with the stirring rods 7 to stir the mixed material in the area separately, and by spraying the mixed liquid into the separate area, the mixed material in the mixing barrel 2 can be quickly mixed, thereby improving the mixing speed and achieving more uniform mixing.
[0031] See also Figure 1 、 Figure 2 and Figure 3The inner wall of the mixing barrel 2 is rotatably connected with a rotating ring 10, and multiple rotating rods 6 are rotatably connected to the rotating ring 10. Installing the rotating ring 10 can facilitate the revolution of the multiple rotating rods 6, so that the multiple rotating rods 6 can maintain a stable state. The front of the mixing barrel 2 is fixedly connected with a grinding ring 11, and the outer surfaces of the multiple stirring rods 7 are fixedly connected with grinding wheels 12. The multiple grinding wheels 12 are in contact with the grinding ring 11. The installation of the grinding wheel 12 and the grinding ring 11 can drive the rotating rod 6 to rotate, so that the multiple rotating rods 6 can stir the mixed materials in their area through the multiple stirring rods 7 during the rotation process. The outer surface of the mixing barrel 2 is fixedly connected to two support members 13, and the front faces of the two support members 13 are fixedly connected to support members. The frame 14 and the support member 13 are provided with a motor 15 on the front side, and the output end of the motor 15 is fixedly connected to the front end of the rotating column 3. The motor 15 can drive the rotating column 3 to rotate, so that the multiple baffles 4 can push the mixed material in the mixing barrel 2 to roll, and can be evenly stirred by cooperating with the stirring rod 7. A fixed disk 23 is provided inside the mixing barrel 2, and the rear end of the rotating column 3 is rotatably connected to the fixed disk 23. The back side of the fixed disk 23 is fixedly connected to two connecting members 24, and the two connecting members 24 are fixedly connected to the mixing barrel 2. The rotating ring 10 is rotatably connected to the fixed disk 23. Installing the fixed disk 23 can support the rotating column 3 and keep the rotating column 3 and the rotating ring 10 stable.
[0032] See also Figure 1 、 Figure 2 and Figure 4 The back of the mixing barrel 2 is fixedly connected to a discharge pipe 25, and a discharge valve 26 is installed on the outer surface of the discharge pipe 25. A sealing cover 27 is hinged on the outer surface of the mixing barrel 2. The discharge valve 26 can seal the mixing barrel 2 to prevent leakage during the mixing of the mixed materials. A plurality of buffer cylinders 16 distributed in a matrix are fixedly connected to the upper surface of the base 1. The interiors of the plurality of buffer cylinders 16 are all slidably connected to buffer rods 17. The upper ends of the plurality of buffer rods 17 are hinged to the support members 13 close thereto, and the bottom surfaces of the plurality of buffer rods 17 are fixedly connected to buffer springs 18. The other ends of the plurality of buffer springs 18 are fixedly connected to the buffer cylinders 16 close thereto. The cooperation of the buffer spring 18 and the buffer rod 17 can buffer the vibration of the mixing barrel 2 when the mixed material in the mixing barrel 2 is stirred, thereby reducing the vibration transmitted to the base 1. The upper surface of the base 1 is fixedly connected to a fixing frame 19, and two batching barrels 20 are installed on the upper surface of the fixing frame 19. The bottom ends of the two batching barrels 20 are fixedly connected to a feeding pipe 21, and the outer surfaces of the two feeding pipes 21 are installed with a feeding valve 22. The installation of the fixing frame 19 can support the two batching barrels 20 to keep the batching barrels 20 stable. By installing the feeding valve 22, after the sealing cover is opened, the ingredients in the mixing barrel 2 can be transported through the feeding valve 22.
[0033] In this embodiment, an intermittent concrete mixing station is provided with multiple baffles 4 to distribute the mixed materials put into the mixing barrel 2 separately. Under the push of the baffles 4, the mixed materials flow in the mixing barrel 2 and cooperate with the stirring rod 7 to stir the mixed materials in the area separately. By spraying the mixed liquid into the separate area, the mixed materials in the mixing barrel 2 can be mixed quickly, thereby increasing the mixing speed and achieving more uniform mixing.
[0034] The working principle of the above embodiment is as follows: first, the sealing cover 27 is opened, and the upper end of the sealing cover 27 is swung upward. At this time, the motor 15 is started and drives the rotating column 3 to rotate, and drives the multiple baffles 4 to swing in a circle. At this time, the two feeding valves 22 are opened, so that the ingredients in the ingredient barrel 20 can be transported to the mixing barrel 2 through the feeding pipe 21, and the ingredients can be distributed in the separate area formed by the multiple baffles 4 through the revolution of the multiple baffles 4. When the feeding of the ingredients is completed, the sealing cover 27 is closed to seal the mixing barrel 2. At this time, the external water pump extracts the external mixed liquid and transports it to the drain pipe 8 and sprays it out from the multiple nozzles 9. When mixing with the ingredients in the mixing barrel 2, the rotating column 3 can drive the rotating disk 5 to rotate during the rotation, and the rotating disk 5 can drive the multiple rotating rods 6 to revolve during the rotation, and the multiple rotating rods 6 can be rotated by the cooperation of the multiple grinding wheels 12 and the grinding ring 11, so that the multiple stirring rods 7 can stir the ingredients in their area, so that they can be fully mixed, the mixing speed is improved, and the mixing can be more uniform. By installing the buffer spring 18 and the buffer rod 17, the vibration of the mixing barrel 2 can be buffered when the mixed material in the mixing barrel 2 is stirred, thereby reducing the vibration transmitted to the base 1.
[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0036] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An intermittent concrete mixing plant, comprising a base (1), characterized in that: A mixing barrel (2) is provided above the base (1), a rotating column (3) is provided inside the mixing barrel (2), the outer surface of the rotating column (3) is fixedly connected to a plurality of circumferentially distributed baffles (4), the front surface of the mixing barrel (2) is rotatably connected to a rotating disk (5), the rotating column (3) is fixedly connected to the rotating disk (5), the inner wall of the rotating disk (5) is rotatably connected to a plurality of circumferentially distributed rotating rods (6), the outer surfaces of the plurality of rotating rods (6) are fixedly connected to a plurality of circumferentially distributed stirring rods (7), the inner wall of the mixing barrel (2) is fixedly connected to a drain pipe (8), the outer surface of the drain pipe (8) is fixedly connected to a plurality of equidistantly distributed nozzles (9), and the drain pipe (8) is fixedly connected to the output end of an external water pump; a grinding ring (11) is fixedly connected to the front surface of the mixing barrel (2), the outer surfaces of the plurality of stirring rods (7) are fixedly connected to grinding wheels (12), and the plurality of grinding wheels (12) are in contact with the grinding ring (11).
2. The intermittent concrete mixing plant according to claim 1, characterized in that: The inner wall of the mixing barrel (2) is rotatably connected to a rotating ring (10), and the plurality of rotating rods (6) are all rotatably connected to the rotating ring (10).
3. The intermittent concrete mixing plant according to claim 1, characterized in that: Two support members (13) are fixedly connected to the outer surface of the mixing barrel (2), and a support frame (14) is fixedly connected to the front of the two support members (13). A motor (15) is installed on the front of the support member (13), and the output end of the motor (15) is fixedly connected to the front end of the rotating column (3).
4. The intermittent concrete mixing plant according to claim 1, characterized in that: The back of the mixing barrel (2) is fixedly connected to a discharge pipe (25), the outer surface of the discharge pipe (25) is installed with a discharge valve (26), and the outer surface of the mixing barrel (2) is hinged with a sealing cover (27).
5. The intermittent concrete mixing plant according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a plurality of buffer cylinders (16) distributed in a matrix, the interiors of the plurality of buffer cylinders (16) are slidably connected to buffer rods (17), the upper ends of the plurality of buffer rods (17) are hinged to the support members (13) adjacent thereto, the bottom surfaces of the plurality of buffer rods (17) are fixedly connected to buffer springs (18), and the other ends of the plurality of buffer springs (18) are fixedly connected to the buffer cylinders (16) adjacent thereto.
6. The intermittent concrete mixing plant according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a fixing frame (19), and two batching barrels (20) are installed on the upper surface of the fixing frame (19). The bottom ends of the two batching barrels (20) are fixedly connected to a feeding pipe (21), and the outer surfaces of the two feeding pipes (21) are installed with a feeding valve (22).
7. The intermittent concrete mixing plant according to claim 2, characterized in that: A fixed disk (23) is provided inside the mixing barrel (2), the rear end of the rotating column (3) is rotatably connected to the fixed disk (23), the back side of the fixed disk (23) is fixedly connected to two connecting pieces (24), the two connecting pieces (24) are fixedly connected to the mixing barrel (2), and the rotating ring (10) is rotatably connected to the fixed disk (23).