Particle melting device for environment-friendly plastic production
Through the design of rotary drive components and mixing plates, the problem of uneven melting of plastic particles is solved, rapid melting and convenient cleaning are achieved, and melting efficiency and energy-saving effects are improved.
Patent Information
- Application Number
- CN202422436431.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In existing plastic particle melting devices, plastic particles at edge positions melt rapidly, while the melting time of plastic particles at intermediate positions is prolonged, resulting in increased heating costs and incomplete melting, and it is difficult to completely remove the melted plastic solution.
The rotary drive assembly is used to drive the rotary barrel to rotate, so that the plastic particles are evenly contacted with the heating assembly, and mixed in dispersed and mixed in combination with the mixing plate, and convenient cleaning is achieved through the scraping assembly, achieving rapid melting and convenient cleaning.
The rapid and uniform melting of plastic particles is achieved, which reduces power consumption, improves melting efficiency, and simplifies the cleaning process.
Smart Images

Figure CN223211698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic particle melting, in particular to a particle melting device for producing environmentally friendly plastics. Background Art
[0002] Plastic granules, also known as resin granules or plastic pellets, are the raw materials for plastic products. They are produced through chemical processes and have various colors and shapes. Plastic granules have a wide range of uses. The recycling and reuse of plastic waste is a key link in the current plastic pollution control. By standardizing the recycling and disposal of plastic waste, it can be produced into plastic granules. The storage of plastic granules facilitates the production of subsequent plastic products, which can effectively reduce the environmental leakage of plastic waste, improve the level of safe disposal of plastic waste at the end, and achieve environmental protection effects. The production of recycled plastic granules not only reduces dependence on virgin plastics, but also saves energy consumption, reduces greenhouse gas emissions, and helps to achieve the recycling of resources.
[0003] During the production and melting process of plastic particles, a large number of plastic particles are melted by heating equipment. During the melting process, the plastic particles are located in the melting barrel. The plastic particles at the edge can be quickly melted by the high temperature after heating, while the plastic particles in the middle cannot be melted quickly, which increases the melting time of the plastic particles and thus increases the heating cost. In addition, it is not easy to remove all the melted plastic solution. Therefore, a particle melting device for environmentally friendly plastic production is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides a particle melting device for environmentally friendly plastic production, which is used to solve the above problems.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A particle melting device for producing environmentally friendly plastics includes an equipment base plate, a support frame is installed on the top of the equipment base plate, a rotating shaft is rotatably installed on one side of the support frame, a mounting bearing is rotatably installed on the end of the rotating shaft, a rotating barrel is installed in the mounting bearing, an end sealing plate is provided at the end of the rotating barrel, a rotating drive assembly is provided between the mounting bearing and the rotating barrel, a heating assembly is provided in the rotating barrel, a removing scraper assembly is installed on the end sealing plate, and a horizontal stabilization assembly is installed on the support frame, and the horizontal stabilization assembly is adapted to the rotating barrel.
[0007] Preferably, the rotary drive assembly includes a drive motor fixedly mounted on a mounting bearing, an output end of the drive motor is connected to a driving gear, an annular rack is fixedly sleeved on the outside of the rotary barrel, and the annular rack is meshed with the driving gear.
[0008] Preferably, the heating assembly includes an inner interlayer opened on the rotating barrel, and a plurality of heating tubes are installed in the inner interlayer.
[0009] Preferably, the scraper removal assembly includes a central shaft movably mounted on one side of the end sealing plate, an end scraper disk is continuously mounted on one end of the central shaft, a plurality of mixing plates are fixedly mounted on the central shaft, and a plurality of flow holes are opened on the mixing plates.
[0010] Preferably, one end of the central shaft is fixedly sleeved with a position limit plate, the position limit plate is in contact with one side of the end sealing plate, one end of the central shaft is fixedly installed with an end stud, one side of the end sealing plate is provided with a stud hole, one end of the end stud passes through the stud hole, and a connecting nut is threadedly installed on the end stud.
[0011] Preferably, an end connecting component is connected between the end sealing plate and the rotating barrel, and a collection box is provided on the top of the equipment bottom plate.
[0012] Preferably, the horizontal stabilization assembly includes a telescopic cylinder fixedly mounted on a support frame, the output end of the telescopic cylinder is connected to a tripod, two horizontal support blocks are fixedly mounted on the top of the tripod, and the two horizontal support blocks are in contact with the bottom of the rotating barrel.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the particle melting device for environmentally friendly plastic production is provided with a heating component that can melt the internal plastic particles; the provided rotary drive component, during the melting process, the internal plastic particles will be continuously turned over by the rotation of the rotary barrel, and the plastic particles are evenly brought into contact with the inner wall of the rotary barrel, thereby achieving a rapid heating and melting effect; the provided mixing plate guides the plastic particles to be better dispersed and mixed, and is heated and melted, with a fast melting speed, reduced power consumption, and energy saving and environmental protection;
[0014] When the plastic particles are melted, open the end sealing plate, and the heavier side of the rotating barrel can rotate automatically, pulling the central axis to drive the end scraper disc to move. By pulling it outward, the plastic solution on the inner wall of the rotating barrel can be scraped off, which is convenient for later cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the side section of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the vertical section of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the partial explosion of the utility model.
[0019] In the figure: 1. Equipment base plate; 2. Support frame; 3. Rotating shaft; 4. Mounting bearing; 5. Rotating barrel; 6. End sealing plate; 7. End connecting component; 8. Internal interlayer; 9. Heating tube; 10. End scraper plate; 11. Center axis; 12. Position limit plate; 13. End stud; 14. Stud hole; 15. Connecting nut; 16. Collecting box; 17. Mixing plate; 18. Flow hole; 19. Driving motor; 20. Driving gear; 21. Ring rack; 22. Telescopic cylinder; 23. Tripod; 24. Horizontal support block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Example: Refer to Figure 1-4 , a particle melting device for environmentally friendly plastic production, including an equipment base plate 1, a support frame 2 is installed on the top of the equipment base plate 1, a rotating shaft 3 is rotatably installed on one side of the support frame 2, and a mounting bearing 4 is rotatably installed on the end of the rotating shaft 3, and a rotating barrel 5 is installed in the mounting bearing 4, and an end sealing plate 6 is provided at the end of the rotating barrel 5, and a rotating driving component is provided between the mounting bearing 4 and the rotating barrel 5, and a heating component is provided in the rotating barrel 5, the heating component includes an internal interlayer 8 opened on the rotating barrel 5, and a plurality of heating pipes 9 are installed in the internal interlayer 8, and an end connecting component 7 is connected between the end sealing plate 6 and the rotating barrel 5, and a collecting box 16 is provided on the top of the equipment base plate 1, the plastic particles to be melted are placed in the rotating barrel 5, and then the end sealing plate 6 is covered. The end connecting component 7 can realize the position positioning of the end sealing plate 6, and the end connecting component 7 is a connecting bolt, and then the heating pipe 9 on the heating component is started to melt the internal plastic particles by heating.
[0022] Preferably, the rotary drive assembly includes a drive motor 19 fixedly mounted on the mounting bearing 4, the output end of the drive motor 19 is connected to a driving gear 20, and the outer portion of the rotating barrel 5 is fixedly sleeved with an annular rack 21, which meshes with the driving gear 20. During the melting process, the drive motor 19 on the rotary drive assembly is started to run, driving the driving gear 20 to rotate. Under the action of the annular rack 21 and the mounting bearing 4, the rotating barrel 5 can be driven to rotate. Through the rotation of the rotating barrel 5, the plastic particles inside will be continuously flipped. Through flipping, the plastic particles inside can be continuously moved and adjusted, and the plastic particles are evenly allowed to contact the inner wall of the rotating barrel 5, thereby achieving the effect of rapid heating and melting. The mixing plate 17 is set, and the plastic particles are better dispersed and mixed under the guidance of the mixing plate 17 during the flipping process. The melted plastic solution is not easy to fall quickly, and the unmelted plastic particles will fall on the mixing plate 17 and be quickly guided to the edge of the rotating barrel 5 for heating and melting. The melting speed is fast, power consumption is reduced, and energy saving and environmental protection are achieved.
[0023] Preferably, a scraping assembly is installed on the end sealing plate 6, and a horizontal stabilizing assembly is installed on the support frame 2. The horizontal stabilizing assembly is adapted to the rotating barrel 5. The scraping assembly includes a central shaft 11 movably installed on one side of the end sealing plate 6, and an end scraping plate 10 is continuously installed on one end of the central shaft 11. A plurality of mixing plates 17 are fixedly installed on the central shaft 11, and a plurality of flow holes 18 are provided on the mixing plate 17. A position limiting plate 12 is fixedly sleeved on one end of the central shaft 11, and the position limiting plate 12 contacts one side of the end sealing plate 6. An end stud 13 is fixedly installed on one end of the central shaft 11, and a stud hole 14 is provided on one side of the end sealing plate 6. One end of the end stud 13 passes through the stud hole 14, and a connecting nut 15 is threadedly installed on the end stud 13. The horizontal stabilizing assembly includes a telescopic cylinder fixedly installed on the support frame 2 22. The output end of the telescopic cylinder 22 is connected to a tripod 23. Two horizontal support blocks 24 are fixedly installed on the top of the tripod 23. The two horizontal support blocks 24 are in contact with the bottom of the rotating barrel 5. When the plastic particles are melted, the end sealing plate 6 is opened, and the telescopic cylinder 22 on the horizontal stabilization assembly runs, driving the horizontal support blocks 24 to move down and disengage from the rotating barrel 5. Since the annular rack 21 is arranged on one side close to the end sealing plate 6, the rotating barrel 5 is heavier on one side and can rotate automatically. After rotating to a certain angle, it falls on a horizontal support block 24, pulling the central axis 11 and driving the end scraper plate 10 to move. By pulling outward, the plastic solution on the inner wall of the rotating barrel 5 can be scraped off, which is convenient for later cleaning. The end studs 13 and connecting nuts 15 are provided to facilitate the connection between the central axis 11 and the end sealing plate 6.
[0024] When in use: when the plastic particles are being melted, the plastic particles to be melted are placed in the rotating barrel 5, and then the end sealing plate 6 is covered, and the heating tube 9 on the heating component is started to melt the plastic particles inside by heating. During the melting process, the driving motor 19 on the rotary drive component is started to run, which can drive the rotating barrel 5 to rotate. Through the rotation of the rotating barrel 5, the plastic particles inside will be continuously turned over, and the plastic particles inside can be continuously moved and adjusted, so that the plastic particles are evenly contacted with the inner wall of the rotating barrel 5, thereby achieving the effect of rapid heating and melting. The mixing plate 17 is set to better disperse and mix, heat and melt, and melt quickly, reducing power consumption, energy saving and environmental protection. When the plastic particles are melted, the end sealing plate 6 is opened, and the heavier side of the rotating barrel 5 can rotate automatically, pulling the central axis 11 to drive the end scraper plate 10 to move. By pulling outward, the plastic solution on the inner wall of the rotating barrel 5 can be scraped off, which is convenient for later cleaning and easy to use.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A particle melting device for environmentally friendly plastic production, comprising a device base plate (1), characterized in that: A support frame (2) is installed on the top of the equipment bottom plate (1), a rotating shaft (3) is rotatably installed on one side of the support frame (2), a mounting bearing (4) is rotatably installed on the end of the rotating shaft (3), a rotating barrel (5) is installed in the mounting bearing (4), an end sealing plate (6) is provided at the end of the rotating barrel (5), a rotating drive component is provided between the mounting bearing (4) and the rotating barrel (5), a heating component is provided in the rotating barrel (5), a material removal and scraping component is installed on the end sealing plate (6), and a horizontal stabilization component is installed on the support frame (2), and the horizontal stabilization component is adapted to the rotating barrel (5).
2. The particle melting device for environmentally friendly plastic production according to claim 1, characterized in that: The rotary drive assembly comprises a drive motor (19) fixedly mounted on a mounting bearing (4); an output end of the drive motor (19) is connected to a driving gear (20); an annular rack (21) is fixedly sleeved on the outside of the rotary barrel (5); and the annular rack (21) is meshed with the driving gear (20).
3. The particle melting device for environmentally friendly plastic production according to claim 1, characterized in that: The heating component comprises an inner interlayer (8) opened on the rotating barrel (5), and a plurality of heating tubes (9) are installed in the inner interlayer (8).
4. The particle melting device for environmentally friendly plastic production according to claim 1, characterized in that: The removal scraper assembly comprises a central shaft (11) movably mounted on one side of an end sealing plate (6), an end scraper disc (10) being continuously mounted on one end of the central shaft (11), a plurality of mixing plates (17) being fixedly mounted on the central shaft (11), and a plurality of flow holes (18) being formed on the mixing plates (17).
5. The particle melting device for environmentally friendly plastic production according to claim 4, characterized in that: One end of the central shaft (11) is fixedly sleeved with a position limiting disk (12), and the position limiting disk (12) contacts one side of the end sealing plate (6). One end of the central shaft (11) is fixedly installed with an end stud (13), and one side of the end sealing plate (6) is provided with a stud hole (14). One end of the end stud (13) passes through the stud hole (14), and a connecting nut (15) is threadedly installed on the end stud (13).
6. The particle melting device for environmentally friendly plastic production according to claim 1, characterized in that: An end connection component (7) is connected between the end sealing plate (6) and the rotating barrel (5), and a collection box (16) is provided on the top of the equipment bottom plate (1).
7. The particle melting device for environmentally friendly plastic production according to claim 1, characterized in that: The horizontal stabilization assembly comprises a telescopic cylinder (22) fixedly mounted on a support frame (2); the output end of the telescopic cylinder (22) is connected to a tripod (23); two horizontal support blocks (24) are fixedly mounted on the top of the tripod (23); the two horizontal support blocks (24) are in contact with the bottom of the rotating barrel (5).