Central vacuumizing device for MS plate extrusion production

By designing the central vacuum device of two vacuum pumps and a precipitation tank, the problems of bubbles and impurities during the MS plate extrusion process are solved, and the stability and cost optimization of product quality are achieved.

CN223211883UActive Publication Date: 2025-08-12HUIZHOU XINTAO OPTOELECTRONICS TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422103162.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-12
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

Bubbles and impurities are generated during the extrusion of MS plates, resulting in unstable product quality. The cost of large central vacuum device is high, and a single vacuum device cannot guarantee product uniformity.

Method used

A central vacuum device including two vacuum pumps and a precipitation tank was designed. The vacuum pump was used to remove air bubbles and impurities, and the precipitation tank was precipitated with water vapor and impurities. The vacuum value was controlled by the controller to optimize the vacuum operation and ensure the stability of the equipment.

Benefits of technology

It improves the equipment operation efficiency, ensures the quality uniformity of extruded materials, reduces production costs, and achieves stable product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223211883U_ABST
    Figure CN223211883U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of production and processing of MS plates, and discloses a central vacuumizing device for extrusion production of MS plates, which comprises a worktable, support plates are fixedly connected to two sides of one end of the upper surface of the worktable, a support plate is fixedly connected between the tops of the two support plates, and a fixing plate is fixedly connected to the middle of the support plate. An air inlet pipe is fixedly connected to the middle of the fixing plate, the air inlet pipe penetrates through the middle of the fixing plate, a vacuumizing mechanism is fixedly connected between the two supporting plates, and a precipitation mechanism is fixedly connected to the middle of the workbench. According to the utility model, bubbles and impurities generated in the extrusion process can be eliminated through the first vacuum pump 14 and the second vacuum pump 15 of the vacuumizing mechanism, adsorbed water vapor and impurities can be precipitated through the precipitation mechanism, and an equipment vacuum cavity can be connected through the air inlet pipe 8; bubbles and impurities generated in the extrusion process can be eliminated through a first vacuum pump 14 and a second vacuum pump 15 of the vacuumizing mechanism.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of MS board production and processing, in particular to a central vacuum pumping device for MS board extrusion production. Background Art

[0002] MS sheet (plexiglass) is a plastic material with excellent transparency, strong impact resistance, and good processing properties. It is also commonly used as a transparent decorative material. It is easy to dye and process, and has an elegant appearance. It is widely used in the construction industry. Plexiglass products can generally be divided into cast sheet, extruded sheet, and molded material.

[0003] MS boards can be extruded and granular materials produced by suspension polymerization can be used to prepare organic glass plates, rods, tubes, sheets, etc. However, the profiles prepared in this way, especially the plates, will produce bubbles and impurities during the extrusion process, and the quality is uneven. However, the production cost of large-scale central vacuum equipment is high, and a single vacuum equipment cannot achieve consistent production quality. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a central vacuum pumping device for MS board extrusion production, which aims to improve the problems of bubbles and impurities generated during the acrylic extrusion process, ensure the quality and uniformity of the extruded material, and improve the problem of high production costs and the inability to achieve consistent production quality.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a central vacuum pumping device for MS plate extrusion production, comprising a workbench, support plates fixedly connected to both sides of one end of the upper surface of the workbench, a support plate fixedly connected between the tops of the two support plates, a fixed plate fixedly connected to the middle of the support plate, an air intake pipe fixedly connected to the middle of the fixed plate, the air intake pipe runs through the middle of the fixed plate, a vacuum pumping mechanism fixedly connected between the two support plates, a sedimentation tank fixing plate fixedly connected to the middle of the workbench, a sedimentation tank fixedly connected to the tops of the two sedimentation tank fixing plates, a first electric ball valve fixedly connected to the upper air inlet of the sedimentation tank, an air intake on one side of the sedimentation tank fixedly connected to one end of the first vacuum tube, and a second vacuum tube fixedly connected to the upper part of the first electric ball valve.

[0006] Furthermore, the vacuum pumping mechanism includes a first vacuum pump and a second vacuum pump, the air intakes of the first vacuum pump and the second vacuum pump are fixedly connected to a first vacuum tube, the middle of the first vacuum tube is fixedly connected to a second electric ball valve, one end of the first vacuum tube is fixedly connected to a sedimentation tank, and the sides of the first vacuum pump and the second vacuum pump are fixedly connected to one side of the support plate.

[0007] Furthermore, an electric vacuum gauge is provided at one end of the upper portion of the sedimentation tank.

[0008] Furthermore, second vacuum tube fixing plates are fixedly connected to the lower surfaces of both ends of the second vacuum tube.

[0009] Furthermore, a third electric ball valve is fixedly connected to the lower air outlet of the sedimentation tank.

[0010] Furthermore, an air intake diversion pipe is fixedly connected to one side of the air intake pipe, and one end of the air intake diversion pipe is fixedly connected to one end of the second vacuum tube.

[0011] Furthermore, a controller is fixedly connected to the middle portion of one side of the support plate.

[0012] Furthermore, the controller is electrically connected to the first electric ball valve, the second electric ball valve and the third electric ball valve.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the two vacuum pumps of the vacuum mechanism can eliminate bubbles and impurities generated during the extrusion process, and the adsorbed water vapor and impurities can be precipitated through the sedimentation tank, so that the vacuum pump can operate safely and stably, thereby improving the operating efficiency of the equipment.

[0015] 2. In the utility model, the electric vacuum gauge, the first electric ball valve, the second electric ball valve and the third electric ball valve are electrically connected through the controller. When the electric vacuum gauge detects that the vacuum value in the sedimentation tank reaches a preset value, the second electric ball valve will automatically close and the vacuum pump will stop running, saving usage costs. When the electric vacuum gauge detects that the vacuum value in the sedimentation tank deviates from the preset value, the second electric ball valve will automatically open and the vacuum pump will start running, ensuring the stable operation of the vacuum device of the equipment connected to the intake pipe and ensuring consistent production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional schematic diagram of a central vacuum pumping device for MS board extrusion production proposed by the present invention;

[0017] Figure 2 This is a rear view of a central vacuum pumping device for MS board extrusion production proposed by the present invention;

[0018] Figure 3 This is a side view of a central vacuum pumping device for MS board extrusion production proposed by the present invention;

[0019] Figure 4 This is a front view of a central vacuum pumping device for MS board extrusion production proposed by the utility model.

[0020] Legend:

[0021] 1. Workbench; 2. Support plate; 3. Support plate; 4. Fixed plate; 5. First vacuum tube; 6. Second vacuum tube; 7. Inlet diverter pipe; 8. Inlet pipe; 9. First electric ball valve; 10. Second electric ball valve; 11. Third electric ball valve; 12. Sedimentation tank; 13. Electric vacuum gauge; 14. First vacuum pump; 15. Second vacuum pump; 16. Controller; 17. Sedimentation tank fixed plate; 18. Second vacuum tube fixed plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Reference Figure 1-3 The utility model provides an embodiment: a central vacuum device for MS plate extrusion production, comprising a workbench 1, support plates 2 are fixedly connected to both sides of one end of the upper surface of the workbench 1, a support plate 3 is fixedly connected between the tops of the two support plates 2, a fixed plate 4 is fixedly connected to the middle of the support plate 3, an air intake pipe 8 is fixedly connected to the middle of the fixed plate 4, the air intake pipe 8 runs through the middle of the fixed plate 4, a vacuum mechanism is fixedly connected between the two support plates 2, a sedimentation tank fixing plate 17 is fixedly connected to the middle of the workbench 1, a sedimentation tank 12 is fixedly connected to the top of the two sedimentation tank fixing plates 17, a first electric ball valve 9 is fixedly connected to the upper air inlet of the sedimentation tank 12, an air intake port on one side of the sedimentation tank 12 is fixedly connected to one end of the first vacuum tube 5, and a second vacuum tube 6 is fixedly connected to the upper part of the first electric ball valve 9.

[0024] The first vacuum pump 14 and the second vacuum pump 15 of the vacuum pumping mechanism can eliminate bubbles and impurities generated during the extrusion process, the adsorbed water vapor and impurities can be precipitated through the precipitation tank 12, and the equipment vacuum chamber can be connected through the air inlet pipe 8.

[0025] Reference Figure 2 The vacuuming mechanism includes a first vacuum pump 14 and a second vacuum pump 15. The suction ports of the first vacuum pump 14 and the second vacuum pump 15 are fixedly connected to the first vacuum tube 5. The middle of the first vacuum tube 5 is fixedly connected to the second electric ball valve 10. One end of the first vacuum tube 5 is fixedly connected to the sedimentation tank 12. The sides of the first vacuum pump 14 and the second vacuum pump 15 are fixedly connected to one side of the support plate 2.

[0026] The first vacuum pump 14 and the second vacuum pump 15 of the vacuum pumping mechanism can eliminate bubbles and impurities generated during the extrusion process. The first vacuum tube 5 is connected to the precipitation tank 12, and the second electric ball valve 10 can control the on and off of the first vacuum tube 5.

[0027] Reference Figure 4 An electric vacuum gauge 13 is provided at one end of the upper portion of the sedimentation tank 12 .

[0028] The vacuum value in the sedimentation tank 12 can be detected by the electric vacuum gauge 13 .

[0029] Reference Figure 3 The lower surfaces of both ends of the second vacuum tube 6 are fixedly connected with a second vacuum tube fixing plate 18, and the second vacuum tube 6 is fixed by the second vacuum tube fixing plate 18 to make the structure stable.

[0030] Reference Figure 1 A sedimentation tank fixing plate 17 is fixedly connected to the lower portion of the sedimentation tank 12, and the sedimentation tank 12 is fixed by the sedimentation tank fixing plate 17 to enable stable operation.

[0031] Reference Figure 3 An intake diverter pipe 7 is fixedly connected to one side of the intake pipe 8, one end of the intake diverter pipe 7 is fixedly connected to one end of the second vacuum tube 6, and the intake diverter pipe 7 is connected through the second vacuum tube 6, and the intake pipe 8 is connected through the intake diverter pipe 7.

[0032] Reference Figure 2 A controller 16 is fixedly connected to the middle of one side of the support plate 2, and the controller 16 can control the opening and closing of the first electric ball valve 9, the second electric ball valve 10 and the third electric ball valve 11.

[0033] Reference Figure 1 The controller 16 is electrically connected to the first electric ball valve 9 , the second electric ball valve 10 and the third electric ball valve 11 .

[0034] The electric vacuum gauge 13, the first electric ball valve 9, the second electric ball valve 10 and the third electric ball valve 11 are electrically connected through the controller 16. When the electric vacuum gauge 13 detects that the vacuum value in the sedimentation tank 12 reaches a preset value, the second electric ball valve 10 will automatically close and the vacuum pump will stop running. When the electric vacuum gauge 13 detects that the vacuum value in the sedimentation tank 12 deviates from the preset value, the second electric ball valve 10 will automatically open and the vacuum pump will start running.

[0035] Working principle: The first vacuum pump 14 and the second vacuum pump 15 of the vacuum pumping mechanism can meet the requirements of eliminating bubbles and impurities generated during the extrusion process, and the adsorbed water vapor and impurities can be precipitated through the sedimentation tank 12. The equipment vacuum chamber can be connected through the air inlet pipe 8. The first vacuum pump 14 and the second vacuum pump 15 of the vacuum pumping mechanism can meet the requirements of eliminating bubbles and impurities generated during the extrusion process, and the sedimentation tank 12 can be connected through the first vacuum tube 5. The on-off of the first vacuum tube 5 can be controlled by the second electric ball valve 10. The on-off of the first electric ball valve 9, the second electric ball valve 10 and the third electric ball valve 11 can be controlled by the controller 16. The adsorbed water vapor and impurities can be precipitated through the sedimentation tank 12. The controller 16 is electrically connected to the electric vacuum gauge 13, the first electric ball valve 9, the second electric ball valve 10 and the third electric ball valve 11. When the electric vacuum gauge 13 detects that the vacuum value in the sedimentation tank 12 reaches a preset value, the second electric ball valve 10 will automatically close and the vacuum pump stops running. When the electric vacuum gauge 13 detects that the vacuum value in the sedimentation tank 12 deviates from the preset value, the second electric ball valve 10 will automatically open and the vacuum pump starts running. The second vacuum tube 6 is fixed by the second vacuum tube fixing plate 18 to stabilize the structure. The sedimentation tank 12 is fixed by the sedimentation tank fixing plate 17 to ensure stable operation. The air intake diversion pipe 7 is connected through the second vacuum tube 6, and the air intake pipe 8 is connected through the air intake diversion pipe 7.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A central vacuum pumping device for MS sheet extrusion production, comprising a workbench (1), characterized in that: Support plates (2) are fixedly connected to both sides of one end of the upper surface of the workbench (1), a support plate (3) is fixedly connected between the tops of the two support plates (2), a fixed plate (4) is fixedly connected to the middle of the support plate (3), an air intake pipe (8) is fixedly connected to the middle of the fixed plate (4), the air intake pipe (8) passes through the middle of the fixed plate (4), a vacuum mechanism is fixedly connected between the two support plates (2), a sedimentation tank fixed plate (17) is fixedly connected to the middle of the workbench (1), a sedimentation tank (12) is fixedly connected to the tops of the two sedimentation tank fixed plates (17), a first electric ball valve (9) is fixedly connected to the upper air inlet of the sedimentation tank (12), an air intake port on one side of the sedimentation tank (12) is fixedly connected to one end of a first vacuum tube (5), and a second vacuum tube (6) is fixedly connected to the upper part of the first electric ball valve (9).

2. The central vacuum pumping device for MS board extrusion production according to claim 1, characterized in that: The vacuum pumping mechanism comprises a first vacuum pump (14) and a second vacuum pump (15); the air inlets of the first vacuum pump (14) and the second vacuum pump (15) are fixedly connected to a first vacuum tube (5); the middle of the first vacuum tube (5) is fixedly connected to a second electric ball valve (10); one end of the first vacuum tube (5) is fixedly connected to a precipitation tank (12); and the side surfaces of the first vacuum pump (14) and the second vacuum pump (15) are fixedly connected to one side of the support plate (2).

3. The central vacuum pumping device for MS board extrusion production according to claim 1, characterized in that: An electric vacuum gauge (13) is provided at one end of the upper portion of the precipitation tank (12).

4. The central vacuum pumping device for MS board extrusion production according to claim 1, characterized in that: Second vacuum tube fixing plates (18) are fixedly connected to the lower surfaces of both ends of the second vacuum tube (6).

5. The central vacuum pumping device for MS board extrusion production according to claim 1, characterized in that: The lower air outlet of the precipitation tank (12) is fixedly connected to a third electric ball valve (11).

6. The central vacuum pumping device for MS board extrusion production according to claim 1, characterized in that: An air intake shunt pipe (7) is fixedly connected to one side of the air intake pipe (8), and one end of the air intake shunt pipe (7) is fixedly connected to one end of the second vacuum tube (6).

7. The central vacuum pumping device for MS board extrusion production according to claim 1, characterized in that: A controller (16) is fixedly connected to the middle portion of one side of the support plate (2).

8. The central vacuum pumping device for MS board extrusion production according to claim 7, characterized in that: The controller (16) is electrically connected to the first electric ball valve (9), the second electric ball valve (10) and the third electric ball valve (11).