Rapid angle brush spacing adjusting device
By designing a quick adjustment device for angle brush spacing, the automatic adjustment of angle brush spacing is achieved using components such as electric guide rails and electromagnets, which solves the problem of operation inconvenience caused by manpower adjustment and improves the working efficiency of the coating machine.
Patent Information
- Application Number
- CN202422615318.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-29
AI Technical Summary
During foam coating of different specifications, the prior art requires manpower to adjust the angle brush assembly, which leads to inconvenient operation, time-consuming and labor-consuming, and inefficient efficiency.
A quick adjustment device for angle brush spacing is designed, using components such as electric guide rails, solenoids, locking pins and small motors to realize automatic adjustment of angle brush spacing. Through the coordination of electric sliders and solenoids, the position of the angle brush seat is automatically adjusted, and the spacing of the angle brush spacing block is adjusted through the small motor driving threaded rod.
It realizes fast and efficient automatic adjustment of the angle brush spacing, improves the operating efficiency of the coating machine, and reduces the time and labor intensity of manpower disassembly and assembly.
Smart Images

Figure CN223212612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corner brush components of foam laminating machines, in particular to a device for quickly adjusting the spacing between corner brushes. Background Art
[0002] A large amount of laminated foam is used in the transportation packaging of home appliances to provide protection. The surface of the foam board is usually laminated to enhance its protective performance. The basic component of the laminating machine during the foam laminating process is the corner brush structure. The corner brush can continuously press the film on the foam surface with a flat brush, which is an important step in lamination. It can also press out bending lines on the surface of the foam board to meet packaging needs.
[0003] In different foam laminating processes, customized foam laminating processes of different specifications often require corner brushes to be arranged at different spacings. After completing the same batch of foam laminating, operators are generally required to manually adjust the corner brush components, or even disassemble and replace corner brush components of different specifications, which is very inconvenient, time-consuming, labor-intensive, and inefficient.
[0004] In order to solve the above problems, we have made improvements and proposed a quick adjustment device for the angle brush spacing. Utility Model Content
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] The utility model provides a device for quickly adjusting the spacing of angle brushes, comprising a beam frame, an electric guide rail being fixedly installed on the inner top surface of the beam frame by bolts, an electromagnet being movably provided on the bottom of the electric guide rail, an outer slide rail being fixedly provided on the middle part of the interior of the beam frame, an angle brush seat being provided on the top surface of the outer slide rail, the angle brush seat being made of iron, a locking pin being vertically provided at the center of each angle brush seat, a distance adjustment box being fixedly welded on the front surface of the angle brush seat, a small guide rail being fixedly installed on the bottom surface of the interior of the distance adjustment box, two angle brush distance adjustment blocks being slidably provided inside the small guide rail, and angle brushes being fixedly welded on the left and right ends of the front surface of the angle brush distance adjustment block.
[0007] As an optimal technical solution of the present invention, the bottom surface of the electric guide rail is slidably connected to an electric slider, the bottom surface of the electric slider is fixedly installed with an electric telescopic rod by screws, and the top center of the electromagnet is fixedly connected to the bottom of the electric telescopic rod by bolts.
[0008] As an optimal technical solution of the present invention, a crossbeam is fixedly welded in the middle of the inner wall of the beam frame, the outer slide rail is fixedly connected to the top surface of the crossbeam by bolts, the top surface of the outer slide rail is provided with locking grooves at equal intervals, and a pin through hole is provided through the center of the top surface of the corner brush seat, and the inner diameter of the pin through hole is equal to the width of the lock groove.
[0009] As a preferred technical solution of the present invention, the outer diameter of the locking pin is slightly smaller than the pin through hole, a first limiting ring is fixedly provided in the middle of the inner wall of the pin through hole, the inner diameter of the first limiting ring is equal to the outer diameter of the locking pin, a circular iron sheet is fixedly provided on the top surface of the locking pin, the outer diameter of the circular iron sheet is equal to the inner diameter of the pin through hole, and a second limiting ring is fixedly provided on the bottom side surface of the locking pin, the outer diameter of the second limiting ring is equal to the inner diameter of the pin through hole.
[0010] As an optimal technical solution of the present invention, threaded rods are rotatably provided at both ends of the left and right ends inside the small guide rail, the thread directions of the two threaded rods are the same, the two angle brush distance adjustment blocks are respectively threadedly connected to the two threaded rods, and a transmission box is fixedly provided in the middle of the small guide rail.
[0011] As an optimal technical solution of the present invention, a small motor is fixedly installed on the external top surface of the transmission box by bolts, and bevel gears are rotatably provided on the left and right sides of the inner wall of the transmission box and the middle of the top surface. The bevel gear on the left is engaged with the left end of the bevel gear on the top surface, and the bevel gear on the right is engaged with the right end of the bevel gear on the top surface. The three bevel gears are coaxially fixedly connected to the two threaded rods and the rotating shaft of the small motor respectively.
[0012] The beneficial effects of the present invention are as follows: the quick adjustment device for the spacing of corner brushes uses two corner brushes as a group, and can adjust the spacing between the corner brushes in each group according to needs. It can also adjust the spacing between the groups of corner brushes through an additional movable electromagnet, thereby realizing automatic distance adjustment of the corner brushes of the laminating machine. Compared with manual disassembly and adjustment of corner brush rods of different models and specifications, it is faster, more efficient and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 This is a structural diagram of a quick adjustment device for the spacing of corner brushes in the utility model;
[0015] Figure 2 This is a schematic diagram of the right side cross-sectional structure of a distance adjustment box of a corner brush distance quick adjustment device of the present utility model;
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of a distance adjustment box of a device for quickly adjusting the distance between corner brushes in the utility model;
[0017] In the figure: 1. Beam; 2. Electric guide rail; 3. Electric telescopic rod; 4. Electromagnet; 5. Crossbeam; 6. Outer slide rail; 7. Lock slot; 8. Angle brush holder; 9. Pin through hole; 10. Locking pin; 11. Distance adjustment box; 12. Small guide rail; 13. Threaded rod; 14. Angle brush distance adjustment block; 15. Angle brush; 16. Transmission box; 17. Small motor; 18. Bevel gear. DETAILED DESCRIPTION
[0018] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0019] Example: Figure 1-3 As shown, a device for quickly adjusting the spacing of corner brushes comprises a beam frame 1, an electric guide rail 2 is fixedly installed on the inner top surface of the beam frame 1 by bolts, an electromagnet 4 is movably provided on the bottom of the electric guide rail 2, an outer slide rail 6 is fixedly provided in the middle part of the inner part of the beam frame 1, a corner brush seat 8 is provided on the top surface of the outer slide rail 6, the corner brush seat 8 is made of iron, a locking pin 10 is vertically provided in the center of each corner brush seat 8, a distance adjustment box 11 is fixedly welded on the front surface of the corner brush seat 8, a small guide rail 12 is fixedly installed on the bottom surface of the inner part of the distance adjustment box 11, two corner brush distance adjustment blocks 14 are slidingly provided inside the small guide rail 12, and corner brushes 15 are fixedly welded on the left and right ends of the front of the corner brush distance adjustment block 14.
[0020] The bottom surface of the electric guide rail 2 is slidably connected to an electric slider, the bottom surface of the electric slider is fixedly installed with an electric telescopic rod 3 by screws, and the top center of the electromagnet 4 is fixedly connected to the bottom of the electric telescopic rod 3 by bolts.
[0021] A crossbeam 5 is fixedly welded to the middle of the inner wall of the beam frame 1, and the outer slide rail 6 is fixedly connected to the top surface of the crossbeam 5 by bolts. Lock grooves 7 are opened at equal intervals on the top surface of the outer slide rail 6, and a pin through hole 9 is opened through the center of the top surface of the corner brush seat 8. The inner diameter of the pin through hole 9 is equal to the width of the lock groove 7.
[0022] The outer diameter of the locking pin 10 is slightly smaller than the pin through hole 9. A first limiting ring is fixedly provided in the middle of the inner wall of the pin through hole 9. The inner diameter of the first limiting ring is equal to the outer diameter of the locking pin 10. A circular iron sheet is fixedly provided on the top surface of the locking pin 10. The outer diameter of the circular iron sheet is equal to the inner diameter of the pin through hole 9. A second limiting ring is fixedly provided on the bottom side surface of the locking pin 10. The outer diameter of the second limiting ring is equal to the inner diameter of the pin through hole 9.
[0023] Threaded rods 13 are rotatably provided at both ends of the small guide rail 12 . The thread directions of the two threaded rods 13 are the same. The two angle brush distance adjustment blocks 14 are respectively threadedly connected to the two threaded rods 13 . A transmission box 16 is fixedly provided in the middle of the small guide rail 12 .
[0024] A small motor 17 is fixed to the external top surface of the transmission box 16 by bolts. Bevel gears 18 are rotatably provided on the left and right sides of the inner wall of the transmission box 16 and the middle of the top surface. The bevel gear 18 on the left is engaged with the left end of the bevel gear 18 on the top surface, and the bevel gear 18 on the right is engaged with the right end of the bevel gear 18 on the top surface. The three bevel gears 18 are coaxially fixedly connected to the two threaded rods 13 and the rotating shaft of the small motor 17 respectively.
[0025] Working principle: This type of quick adjustment device for the spacing of corner brushes, when in use, installs the beam frame 1 on the foam laminating machine, and has two distance adjustment methods. Two corner brushes 15 are a group, that is, one corner brush seat 8 is a group. When the spacing between the groups needs to be adjusted, the electromagnet 4 is controlled to move on the electric guide rail 2. When it reaches above the center of the top surface of the corner brush seat 8, the electric telescopic rod 3 is lowered and the electromagnet 4 is started to adsorb the corner brush seat 8. At this time, the corner brush seat 8 is still restricted on the outer slide rail 6, but the locking pin 10 will be adsorbed upward and leave the lock slot 7. Then the electromagnet 4 is moved to drive the corner brush seat 8 and its carried distance adjustment box 11 and corner brush 15 to move until they reach the lock slot 7 at the specified position of the outer slide rail 6. After the power supply of the electromagnet 4 is released, the locking pin 10 can be lowered again and inserted into the lock slot 7. The small motor 17 is controlled to drive the threaded rod 13 to rotate through the bevel gear 18, so that the angle brush distance adjustment blocks 14 can be adjusted to move closer or farther away from each other, thereby realizing the adjustment of the spacing of the corner brushes 15 in each group.
[0026] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A device for quickly adjusting the spacing between corner brushes, comprising a beam frame (1), characterized in that: The inner top surface of the beam (1) is fixedly mounted with an electric guide rail (2) by means of bolts, the bottom of the electric guide rail (2) is movably provided with an electromagnet (4), an outer slide rail (6) is fixedly provided in the middle of the inner part of the beam (1), an angle brush seat (8) is provided on the top surface of the outer slide rail (6), the angle brush seat (8) is made of iron, a locking pin (10) is vertically provided in the center of each angle brush seat (8), a distance adjustment box (11) is fixedly welded on the front surface of the angle brush seat (8), a small guide rail (12) is fixedly mounted on the bottom surface of the inner part of the distance adjustment box (11), two angle brush distance adjustment blocks (14) are slidably provided inside the small guide rail (12), and angle brushes (15) are fixedly welded on the left and right ends of the front surface of the angle brush distance adjustment block (14).
2. A quick adjustment device for corner brush spacing according to claim 1, characterized in that: The bottom surface of the electric guide rail (2) is slidably connected to an electric slider, the bottom surface of the electric slider is fixedly mounted with an electric telescopic rod (3) via screws, and the top center of the electromagnet (4) is fixedly connected to the bottom of the electric telescopic rod (3) via bolts.
3. The quick adjustment device for the angle brush spacing according to claim 1, characterized in that: A crossbeam (5) is fixedly welded to the middle of the inner wall of the beam frame (1); the outer slide rail (6) is fixedly connected to the top surface of the crossbeam (5) by bolts; the top surface of the outer slide rail (6) is provided with locking grooves (7) at equal intervals; a pin through hole (9) is provided through the center of the top surface of the corner brush seat (8); the inner diameter of the pin through hole (9) is equal to the width of the locking groove (7).
4. A quick adjustment device for corner brush spacing according to claim 3, characterized in that: The outer diameter of the locking pin (10) is slightly smaller than the pin through hole (9); a first limiting ring is fixedly provided at the middle of the inner wall of the pin through hole (9); the inner diameter of the first limiting ring is equal to the outer diameter of the locking pin (10); a circular iron sheet is fixedly provided on the top surface of the locking pin (10); the outer diameter of the circular iron sheet is equal to the inner diameter of the pin through hole (9); a second limiting ring is fixedly provided on the bottom side surface of the locking pin (10); the outer diameter of the second limiting ring is equal to the inner diameter of the pin through hole (9).
5. The quick adjustment device for the angle brush spacing according to claim 1, characterized in that: Threaded rods (13) are rotatably provided at both left and right ends of the interior of the small guide rail (12), the thread directions of the two threaded rods (13) being the same, the two angle brush distance adjustment blocks (14) being respectively threadedly connected to the two threaded rods (13), and a transmission box (16) being fixedly provided at the middle of the small guide rail (12).
6. A quick adjustment device for corner brush spacing according to claim 5, characterized in that: The outer top surface of the transmission box (16) is fixedly mounted with a small motor (17) by bolts. Bevel gears (18) are rotatably arranged on the left and right sides of the inner wall of the transmission box (16) and the middle of the top surface. The bevel gear (18) on the left side is engaged with the left end of the bevel gear (18) on the top surface, and the bevel gear (18) on the right side is engaged with the right end of the bevel gear (18) on the top surface. The three bevel gears (18) are respectively coaxially fixedly connected with the two threaded rods (13) and the rotating shaft of the small motor (17).