Tray transfer device
By designing a pallet transport device, the combination of limit frame, slide rail and clamping claws is used to achieve rapid and efficient transport of pallets, solving the problems of low efficiency and poor stability of manual stacking, and improving production efficiency and stability.
Patent Information
- Application Number
- CN202422617758.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-29
AI Technical Summary
In the prior art, pallet stacking operations rely on manual completion, are inefficient and unstable, making it difficult to meet efficient and stable production needs.
A pallet transfer device is designed, including a storage platform, a limiting frame, a slide rail, a movable rod and a clamping claw. The stable movement of the X-axis and Z-axis directions is achieved through motor drive, and the clamping claws are used to achieve stable clamping of the pallet to ensure the fast and efficient transport of the pallet.
It realizes rapid and efficient transport of pallets, improves production efficiency, reduces the possibility of pallet drop, and ensures stability and consistency of movement.
Smart Images

Figure CN223213319U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment, in particular to a pallet transfer device. Background Art
[0002] Currently, pallet stacking is primarily a manual process in the production process, a critical factor affecting overall production speed. Specifically, pallet stacking requires placing goods on pallets based on actual needs, then stacking them layer by layer using a forklift or manual labor, significantly increasing labor costs and time.
[0003] Existing manual pallet stacking methods have the following problems: First, manual stacking is relatively inefficient and prone to varying efficiency levels depending on operator proficiency, thus impacting overall production speed. Second, manual stacking is prone to errors, such as unstable or tilted stacks. As production scale expands and logistics speeds increase, manual pallet stacking can no longer meet the demands of efficient and stable production.
[0004] In summary, the current production process still relies mainly on manual labor to stack pallets, which undoubtedly limits the improvement of production cycle and affects the overall production efficiency of enterprises. Currently, there is a lack of a pallet transfer device that can solve or partially solve the above problems. Utility Model Content
[0005] The purpose of the present invention is to provide a pallet transfer device in order to overcome the defects of the above-mentioned prior art, so as to realize the rapid and efficient transfer of light-load pallets.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] The utility model provides a pallet transfer device, comprising:
[0008] Storage platforms, including pallets to be transferred;
[0009] A limit frame is connected to the storage platform, and two sides of the limit frame are respectively connected to slide rails arranged along the X-axis direction;
[0010] Slide blocks are movably connected to the slide rails on both sides of the limit frame;
[0011] A movable rod is arranged along the Z-axis direction, the movable rod is provided with a tooth groove, and the tooth groove is connected to the slider through a motor;
[0012] A clamping claw is connected to one end of the movable rod, and the clamping claw matches the pallet to be transferred.
[0013] As a preferred technical solution, it also includes:
[0014] Support columns, the limiting frame is connected to the storage platform through the support columns.
[0015] As a preferred technical solution, it also includes:
[0016] A connecting plate is connected to the supporting column. A slot is provided on the storage platform along the Y-axis direction. The connecting plate is connected to the storage platform through the slot.
[0017] As a preferred technical solution, the cross section of the connecting plate is T-shaped.
[0018] As a preferred technical solution, the clamping claw includes:
[0019] An extension frame is connected to one end of the movable rod, and the extension frame is symmetrically provided with clamping modules along the X-axis direction and the Y-axis direction.
[0020] As a preferred technical solution, the clamping module includes:
[0021] a cylinder connected to the extension frame, wherein an opening is provided in the cylinder;
[0022] a piston rod, matched with the cylinder;
[0023] The clamping block has one end bent and matched with the edge of the pallet to be transferred, and the other end connected to the piston rod.
[0024] As a preferred technical solution, the clamping module further includes:
[0025] The connecting blocks are respectively connected to one end of the piston rods located on the same YZ plane.
[0026] As a preferred technical solution, it includes four of the above-mentioned clamping modules, and the four clamping modules are arranged in a rectangular shape.
[0027] As a preferred technical solution, it also includes:
[0028] The probe is connected to the storage platform.
[0029] As a preferred technical solution, the movable rod further includes a guide rail, and the movable rod is connected to the slider via the guide rail.
[0030] Compared with the prior art, the present invention has at least one of the following beneficial effects:
[0031] (1) Realizing the transfer of pallets: The utility model realizes movement in the X-axis direction by setting a limit frame and a slide rail, realizes movement in the Z-axis direction by setting a motor and a movable rod, and realizes stable clamping of the pallet to be transferred by setting a clamping claw, thereby realizing the transfer of the pallet.
[0032] (2) High stability in movement in the X-axis and Z-axis directions: The present invention provides slide rails along the X-axis direction and sliders movably connected to the slide rails on both sides of the limit frame, thereby ensuring the stability of the X-axis movement by synchronous sliding on both sides, and achieving movement in the Z-axis direction by adopting a motor tooth groove drive and guide rail assistance method, thereby ensuring the stability of the Z-axis movement.
[0033] (3) Reduce the possibility of the pallet falling: The utility model sets a rectangular clamping module along the X-axis and Y-axis directions on the extension frame to ensure that the pallet can be firmly grasped. At the same time, by setting a connecting block to connect the piston rods located on the same XZ plane, the synchronization of the cylinder action is improved, and the possibility of the pallet falling is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 is a schematic diagram of an assembly line including a pallet transfer device in an embodiment;
[0035] Figure 2 Schematic diagram of the pallet transfer device in the first position in the embodiment;
[0036] Figure 3 is a schematic diagram of the pallet transfer device in the second position in the embodiment;
[0037] Figure 4 is a schematic diagram of the pallet transfer device in the third position in the embodiment;
[0038] Figure 5 is a schematic diagram of the pallet transfer device in the fourth position in the embodiment;
[0039] Figure 6 This is a schematic diagram of the pallet transfer device in the fifth position in the embodiment.
[0040] Among them, 1. storage platform, 2. limit frame, 3. slide rail, 4. slider, 5. movable rod, 6. tooth groove, 7. motor, 8. support column, 9. connecting plate, 10. slot, 11. extension frame, 12. cylinder, 13. piston rod, 14. clamping block, 15. connecting block, 16. probe, 17. guide rail. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0042] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it may be slightly tilted.
[0043] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0044] Regarding the problems existing in the above-mentioned prior art, see Figure 1 This embodiment provides a pallet transfer device designed for applications requiring high stability and small payloads, such as cosmetic containers. The device primarily comprises a storage platform 1, a limiting frame 2, a slider 4, a movable rod 5, and a clamping claw. Each component is described below.
[0045] The platform 1 is provided with a station for placing pallets to be transferred. Pallets can be delivered to the station from an upstream assembly line or manually moved to the station. Preferably, a probe 16 is also connected to the platform 1. Probe 16 can be a commercially available photoelectric probe, infrared probe, or ultrasonic probe. Probe 16 is facing the station, and transfer begins when a pallet is placed.
[0046] The limiting frame 2 is connected to the storage platform 1. Slide rails 3 arranged along the X-axis are connected to either side of the limiting frame 2. This improves the stability of the pallet during transfer, but at the cost of limiting the device to pallet transfer within a specific area within the XY plane. In this embodiment, the limiting frame 2 is connected to the storage platform 1 via two support columns 8. A connecting plate 9 is provided between the support columns 8 and the storage platform 1. The connecting plate 9 has a T-shaped cross-section and mates with a pre-cut slot 10 along the Y-axis in the storage platform 1.
[0047] The slider 4 is movably connected to the slide rails 3 on both sides of the limit frame 2 to ensure better stability of the slider 4 when moving along the X direction. Specifically, considering the need for smooth movement, a commercially available screw (not shown) can be used to achieve movement of the slider 4 along the X direction.
[0048] The movable rod 5 is arranged along the Z-axis to achieve stable movement in the Z-direction. The movable rod 5 has a tooth groove 6, which is connected to the slider 4 via a motor 7. The motor drives the movable rod 5 to achieve stable movement in the Z-direction. Preferably, a guide rail 17 is further provided on one side of the movable rod 5 to further ensure the stability of the Z-direction movement.
[0049] The clamping claw is connected to one end of the movable rod 5 and matches the pallet to be transferred. Specifically, the clamping claw includes an extension frame 11 and a rectangular clamping module connected to the extension frame 11. The clamping module clamps both sides of the pallet to be transferred to optimize the success rate of clamping. The extension frame 11 is connected to one end of the movable rod 5 and is symmetrically arranged with clamping modules along the X-axis and Y-axis.
[0050] Each clamping module comprises a cylinder 12 connected to an extension frame 11, a piston rod 13 that mates with an opening in the cylinder 12, and a clamping block 14 that directly contacts the pallet during transport. One end of the clamping block 14 is bent to mate with the edge of the pallet being transported, and the other end is connected to the piston rod 13. Specifically, the cylinder 12 and piston rod 13 of this embodiment can be implemented using commercially available pneumatic or electric cylinders.
[0051] Taking into account that the air cylinder or electric cylinder on the YZ plane may be slightly out of sync, which may easily lead to the problem of clamping failure, the device is provided with a connecting block 15 to connect the piston rods 13 located on the same YZ plane, which alleviates the problem of out of sync to a certain extent.
[0052] See also Figure 2-Figure 6 Schematic diagram of the five positions of the pallet transfer device in a workflow.
[0053] See also Figure 2Before transfer, the connecting plate 9 is moved along the slot 10 to the desired transfer position and fixed. After fixation, the Y-axis coordinate of the clamping claw remains unchanged. After the empty pallet or pallet containing lightweight products to be transferred is placed at the workstation via the upstream assembly line or manually, transfer is initiated manually or by a probe 16. The screw rod is used to smoothly move the clamping claw to the top of the pallet to be transferred on the workstation.
[0054] See also Figure 3 The motor 7 is used to move the clamping claw steadily along the Z axis until the end of the clamping block 14 is located at the edge of the pallet, and the pneumatic cylinder / electric cylinder is used to synchronously clamp the pallet to achieve pallet fixation.
[0055] See also Figure 4 , use motor 7 to make the clamping claw lift steadily along the Z axis, and the pallet leaves the work station of the storage platform 1.
[0056] See also Figure 5 , using the screw rod, the clamping claw is smoothly moved to above the transfer target position (palletizing in this embodiment).
[0057] See also Figure 6 , use motor 7 to make the clamping claw move steadily along the Z axis, place the pallet at the target position, and complete the transfer of the pallet.
[0058] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.
Claims
1. A pallet transfer device, characterized in that: include: A storage platform (1) including a pallet to be transferred; A limiting frame (2) is connected to the storage platform (1), and both sides of the limiting frame (2) are respectively connected to slide rails (3) arranged along the X-axis direction; Slide blocks (4) are movably connected to the slide rails (3) on both sides of the limiting frame (2); A movable rod (5) is arranged along the Z-axis direction, a tooth groove (6) is formed on the movable rod (5), and the tooth groove (6) is connected to the slider (4) via a motor (7); A clamping claw is connected to one end of the movable rod (5), and the clamping claw matches the pallet to be transported.
2. A pallet transfer device according to claim 1, characterized in that: Also includes: Support column (8), the limiting frame (2) is connected to the storage platform (1) via the support column (8).
3. A pallet transfer device according to claim 2, characterized in that: Also includes: A connecting plate (9) is connected to the supporting column (8); a slot (10) arranged along the Y-axis direction is provided on the storage platform (1); and the connecting plate (9) is connected to the storage platform (1) through the slot (10).
4. A pallet transfer device according to claim 3, characterized in that: The cross section of the connecting plate (9) is T-shaped.
5. The pallet transfer device according to claim 1, characterized in that: The clamping claw comprises: An extension frame (11) is connected to one end of the movable rod (5), and the extension frame (11) is symmetrically provided with clamping modules along the X-axis direction and the Y-axis direction.
6. A pallet transfer device according to claim 5, characterized in that: The clamping module comprises: A cylinder (12) is connected to the extension frame (11), and an opening is provided in the cylinder (12); A piston rod (13) matched with the cylinder (12); The clamping block (14) has one end bent and matched with the edge of the pallet to be transported, and the other end connected to the piston rod (13).
7. A pallet transfer device according to claim 6, characterized in that: The clamping module further comprises: The connecting blocks (15) are respectively connected to one end of the piston rods (13) located on the same YZ plane.
8. The pallet transfer device according to claim 5, characterized in that: It comprises four of the clamping modules, and the four clamping modules are arranged in a rectangular shape.
9. The pallet transfer device according to claim 1, characterized in that: Also includes: The probe (16) is connected to the storage platform (1).
10. The pallet transfer device according to claim 1, characterized in that: The movable rod (5) further comprises a guide rail (17), and the movable rod (5) is connected to the slider (4) via the guide rail (17).