High-viscosity liquid adding assembly

By designing high-viscosity liquid additive components, using gravity self-dumping, thermal plate heating and air compressor purge, the blockage and plate bonding problems of liquid products during the addition process are solved, and production efficiency and product quality are improved.

CN223213828UActive Publication Date: 2025-08-12ROAD ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202421847853.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-08-12
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

High-viscosity liquid products are likely to cause clogging or slab bonding during the addition process, affecting production efficiency and product quality.

Method used

A high viscosity liquid additive assembly is designed, including a transport vehicle, storage tank, delivery pump and storage tank, which uses gravity dump, thermal plate and heating components to maintain material flow and purify the pipes through air compressors and air compressors to prevent clogging.

Benefits of technology

Effectively prevent material condensation, improve production efficiency and product quality, and reduce downtime and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material adding, and particularly discloses a high-viscosity liquid adding assembly which comprises a transport vehicle used for transporting a target object, a storage pool arranged in a target area, a conveying pump connected with the storage pool and a storage tank used for temporarily storing the target object. A discharge hole is formed in the tail part of the transport vehicle, is higher than the storage pool, and is used for automatically unloading the target object through gravity; the storage pool comprises a body, a flow guide groove is formed in the position, close to the upper portion, of the inner side of the body, and a layer of heat conduction plate is further arranged on the inner side of the body and used for heating the self-discharged materials to avoid material condensation; according to the utility model, the storage pool is matched with the heating assembly, so that materials can be heated after being self-discharged during use, the mobility of the materials is guaranteed, and the possibility of material solidification is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of material addition, in particular to a high-viscosity liquid adding component. Background Art

[0002] Increasing the protein content of finished feed is a key challenge and goal in the feed processing industry, both domestically and internationally. To achieve this goal, it is often necessary to add high-nutritional liquid products during the production process. These liquid products may include various nutritional additives, protein concentrates, or other nutritional ingredients that effectively enhance the nutritional value and quality of feed.

[0003] However, some high-nutrient liquid products have high viscosity, resulting in relatively poor fluidity. In this case, the addition process may face a series of challenges. First, the poor fluidity of the liquid may cause blockage or compaction in the addition system. This can affect production efficiency, increase maintenance and cleaning costs, and even cause production line downtime. Second, the poor fluidity of high-viscosity liquids can lead to inaccurate addition metering, which may affect the quality and nutritional balance of the final product. Based on this, improvements are needed. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a high-viscosity liquid addition component, which solves the problem in the prior art that poor liquid fluidity may cause blockage or hardening in the addition system.

[0005] The high-viscosity liquid adding assembly of the utility model comprises a transport vehicle for transporting the target object, a storage tank arranged in the target area, a delivery pump connected to the storage tank, and a storage tank for temporarily storing the target object;

[0006] The tail of the transport vehicle is provided with a discharge port, which is higher than the storage tank and the target objects are unloaded by gravity;

[0007] The storage tank includes a main body, a guide groove is provided on the inner side of the main body near the upper part, and a heat conduction plate is also provided on the inner side of the main body for heating the material after self-unloading to prevent the material from condensing;

[0008] A pipe 1 is provided on the top of the storage tank, and the pipe 1 is connected to the storage tank through a delivery pump for transporting materials.

[0009] As a further improvement of the present invention, a pressure component is further provided on the pipe body of the pipe one for purging the material in the pipe one.

[0010] As a further improvement of the present invention, the pressure component includes an air compression tank, and a pipe 2 is provided at the air compression tank. One end of the pipe 2 is connected to the air compressor, and the other end is adapted to the pipe body of the pipe 1 for purging the material in the pipe 1.

[0011] As a further improvement of the present invention, a heating area is provided on the inner side of the main body below the heat conduction plate, a through hole is opened on one side of the heating area, and a heating component is provided, and the heating component is connected to the storage pool and the storage tank through a delivery pipe.

[0012] As a further improvement of the present invention, a cavity is provided on the inner side of the heat conducting plate, and heat conducting fins are provided on the inner side of the cavity for uniform heat conduction.

[0013] As a further improvement of the present invention, the storage tank includes a tank body, a feed pipe is provided on the top of the tank body, and the feed pipe is adapted to pipeline 1.

[0014] As a further improvement of the present invention, an inner cavity is provided on the inner side of the tank body, and a heat transfer medium pipe is provided on the top of the inner cavity. The heat transfer medium pipe is connected to the heat transfer cavity and is adapted to the heating component for heating the inner side of the tank body.

[0015] As a further improvement of the present invention, an inspection hole is provided on the outer side of the tank body, and a stirring assembly is provided on the inner side of the tank body for mixing and stirring the materials.

[0016] As a further improvement of the present invention, a heat conduction chamber is further provided at the bottom of the tank body, the heat conduction chamber is communicated with the inner cavity, and is combined with the heating component through a heat conduction medium pipe.

[0017] As a further improvement of the present invention, a sealed bearing is provided in the middle of the top of the heat conduction chamber, and the sealed bearing is adapted to the bottom of the stirring assembly.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] The utility model is provided with a storage tank and a heating component, and when in use, the material can be heated after the material is unloaded, thereby ensuring the fluidity of the material itself and reducing the possibility of material solidification;

[0020] At the same time, by using the delivery pump, when delivering to the storage tank, the stirring component and the heat conduction chamber provided inside the storage tank can be used to reheat the material, further reducing the possibility of material condensation;

[0021] Furthermore, in conjunction with the use of the set air compressor and air compression tank, when the material passes through pipeline one, the material in pipeline one is cleaned by high-pressure blowing, avoiding the material from remaining inside pipeline one and reducing the occurrence of pipeline blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0023] Figure 1 This is a schematic diagram of the assembly process of the transport vehicle, storage tank, heating assembly, storage tank, pipeline and pressure components of the utility model;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the storage pool of the utility model;

[0025] Figure 3 This is a schematic diagram of the front view structure of the storage tank of the utility model;

[0026] Figure 4 For this utility model Figure 3 Schematic diagram of the AA section structure;

[0027] Figure 5 This is a schematic diagram of the three-dimensional structure of the storage tank of the utility model;

[0028] Figure 6 This is a schematic diagram of the combined cross-sectional structure of the stirring assembly inside the storage tank of the utility model.

[0029] In the figure: 1. Transport vehicle; 2. Storage tank; 3. Heating assembly; 4. Storage tank; 5. Pipeline 1; 6. Pressure component;

[0030] 21. Main body; 22. Guide groove; 23. Heat conduction plate; 24. Heat conduction fins; 25. Heating area;

[0031] 41. Feed pipe; 42. Tank body; 43. Stirring assembly; 44. Sealed bearing; 45. Heat transfer chamber; 46. Inspection hole; 47. Inner cavity; 48. Heat transfer medium pipe;

[0032] 61. Air compressor tank; 62. Pipeline 2; 63. Air compressor. DETAILED DESCRIPTION

[0033] The following diagrams illustrate various embodiments of the present invention. For clarity, many physical details will be included in the following description. However, it should be understood that these physical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these physical details are not essential. Furthermore, to simplify the illustrations, some commonly used structures and components are depicted in a simplified schematic manner.

[0034] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0035] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 as well as Figure 5 , liquid products with high nutrients have high viscosity, which results in relatively poor fluidity. In this case, the addition process may face a series of challenges. First, due to the poor fluidity of the liquid, it may cause blockage or hardening problems in the addition system. This will affect production efficiency, increase maintenance and cleaning costs, and may even cause production line shutdowns. Secondly, the poor fluidity of high-viscosity liquids may lead to inaccurate addition metering, which may affect the quality and nutritional balance of the final product. Based on this, the present application provides a high-viscosity liquid addition component, including a transport vehicle 1 for transporting a target object, a storage tank 2 set in a target area, a delivery pump connected to the storage tank 2, and a storage tank 4 for temporarily storing the target object;

[0036] The tail of the transport vehicle 1 is provided with a discharge port, which is higher than the storage tank 2, and the target objects are unloaded by gravity;

[0037] The storage tank 2 includes a main body 21, a guide groove 22 is provided on the inner side of the main body 21 near the upper part, and a heat conducting plate 23 is also provided on the inner side of the main body 21 for heating the material after self-unloading to prevent the material from condensing;

[0038] A pipe 5 is provided on the top of the storage tank 4, and the pipe 5 is connected to the storage tank 2 through a delivery pump for the transportation of materials.

[0039] The rear of the vehicle is provided with a discharge port, which is located above the storage tank 2 and can automatically unload the target objects by gravity.

[0040] The storage tank 2 is a place for holding target objects. A guide groove 22 is provided on the inner side of the main body near the top to guide the incoming target objects to ensure that they are evenly distributed in the storage tank 2. In addition, a layer of heat conduction plate 23 is provided on the inner side of the storage tank 2. This layer of plate is used to heat the material after self-unloading to prevent the material from condensing in the storage tank 2.

[0041] The transfer pump is connected to the storage tank 2 and is responsible for transferring the target object from the storage tank 2 to the storage tank 4. This design ensures that the target object can maintain fluidity during the transfer process.

[0042] The storage tank 4 is used to temporarily store the target object for subsequent processing. A pipe, called pipe 1 5, is provided on the top of the storage tank 4. It is connected to the storage pool 2 through a delivery pump and is used to transport the target object from the storage pool 2 to the storage tank 4.

[0043] By providing the guide groove 22 and the heat conducting plate 23 in the storage tank 2 and using a delivery pump during the delivery process, the fluidity of the target product is effectively improved. This helps to reduce the blockage and hardening problems that may be encountered during the addition of the liquid product.

[0044] The heat conducting plate 23 can heat the target object after unloading, reducing the possibility of condensation of the material in the storage tank 2. This helps to maintain the fluidity of the liquid product and ensure that the addition process proceeds smoothly.

[0045] The design of the transfer pump and pipe 5 enables efficient transfer of the target from the storage pool 2 to the storage tank 4, improving transmission efficiency. This helps reduce production line downtime and improve production efficiency.

[0046] See also Figure 1 A pressure component 6 is also provided on the pipe body of pipeline 1 5 for purging the material in pipeline 1 5 .

[0047] The pressure component 6 includes an air compression tank 61, and a pipe 2 62 is provided at the air compression tank 61. One end of the pipe 2 62 is connected to the air compressor 63, and the other end is adapted to the pipe body of the pipe 1 5 for purging the material in the pipe 1 5.

[0048] The pressure component 6 is designed to purge the material in pipe 1 5 with compressed air to ensure the cleanliness of the pipe interior and prevent material residue from causing blockage. This component includes an air pressure tank 61 and pipe 2 62.

[0049] The air compression tank 61 is a device for storing compressed air, which is used to provide the air pressure required for purging pipe 1 5. At the same time, the air compression tank 61 is connected to pipe 2 62, and an air compressor 63 is connected to one end of pipe 2 62, and the other end is adapted to the pipe body of pipe 1 5. The air compressor 63 is responsible for compressing the air in the atmosphere and transporting it to the air compression tank 61 through pipe 2 62 to maintain the pressure in the air compression tank 61. Compressed air is transported to the air compression tank 61 through pipe 2 62 to provide the required air pressure for purging pipe 1 5.

[0050] By regularly purging Pipe 1-5, residual materials in the pipeline can be effectively removed, preventing blockages and keeping the pipeline unobstructed. Keeping Pipe 1-5 clean helps ensure the smooth transportation of liquid products, improves the stability and reliability of the production line, and reduces downtime caused by pipeline blockages due to improved pipeline cleanliness, further improving production efficiency.

[0051] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 A heating area 25 is provided on the inner side of the main body 21 below the heat conducting plate 23. A through hole is provided on one side of the heating area 25, and a heating component 3 is provided. The heating component 3 is connected to the storage pool 2 and the storage tank 4 through a delivery pipe.

[0052] A cavity is defined inside the heat conducting plate 23 , and heat conducting fins 24 are provided inside the cavity for uniform heat conduction.

[0053] Heating area 25 is located inside the main body 21 of storage tank 2, below heat conducting plate 23, and is used to heat the target material in storage tank 2 to ensure its fluidity and prevent condensation. A through-hole is provided on one side of heating area 25 for docking with heating assembly 3, which is connected to storage tank 2 and storage tank 4 via a delivery pipe and is responsible for providing heating energy. These components are typically heating elements, such as heating rods or heating coils, which heat the target material in storage tank 2 through electricity or other energy sources. For example, a steam boiler can introduce steam into heating area 25, which conducts heat through heat conducting plate 23. Steam is only one medium; oil or water can also be used.

[0054] The heat conducting plate 23 is located inside the body 21 of the storage tank 2, above the heating area 25. A cavity is defined within the heat conducting plate 23, which contains heat conducting fins 24 to increase the heat transfer efficiency of the heat conducting plate 23. This design ensures that heating energy is evenly transferred to the target object in the storage tank 2.

[0055] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5、 Figure 6 The storage tank 4 includes a tank body 42, and a feed pipe 41 is provided on the top of the tank body 42, and the feed pipe 41 is adapted to the pipeline 5.

[0056] An inner cavity 47 is provided inside the tank body 42 , and a heat transfer medium pipe 48 is provided on the top of the inner cavity 47 . The heat transfer medium pipe 48 is connected to the heat transfer cavity and is adapted to the heating component 3 for heating the inner side of the tank body 42 .

[0057] The storage tank 4 consists of a tank body 42, which is used to store the target object transported from the storage pool 2. A feeding pipe 41 is provided on the top of the tank body 42, which cooperates with the pipeline 1 5 to transport the target object from the storage pool 2 to the storage tank 4.

[0058] An inner cavity 47 is provided inside the tank body 42 for accommodating a heating medium and heating the inner side of the tank body 42. A heat transfer medium pipe 48 is provided at the top of the inner cavity 47. The pipe is connected to the heat transfer cavity and adapted to the heating assembly 3. The heat transfer medium pipe 48 is responsible for transporting the heating medium to the inner cavity 47, thereby achieving uniform heating of the inner side of the tank body 42.

[0059] Through the design of the inner cavity 47 and the heat transfer medium pipe 48, precise heating control of the inner side of the tank body 42 can be achieved, ensuring that the target object maintains a suitable temperature in the storage tank 4, thereby improving fluidity and preventing condensation.

[0060] The provision of the heat transfer medium pipe 48 ensures that the heating medium can be evenly distributed in the inner cavity 47, thereby achieving uniform heating of the inner side of the tank body 42, thereby improving the heating efficiency and operational stability of the target object.

[0061] The design of the inner cavity 47 also has a certain thermal insulation effect, which can reduce heat loss, improve energy utilization efficiency, and reduce production costs.

[0062] An inspection hole 46 is provided on the outside of the tank body 42 , and a stirring assembly 43 is provided on the inside of the tank body 42 for mixing and stirring the materials.

[0063] A heat-conducting chamber 45 is further provided at the bottom of the tank body 42 . The heat-conducting chamber 45 is communicated with the inner cavity 47 and is combined with the heating component 3 through a heat-conducting medium pipe 48 .

[0064] A sealed bearing 44 is provided in the middle of the top of the heat conduction chamber 45 , and the sealed bearing 44 is adapted to the bottom of the stirring assembly 43 .

[0065] An inspection hole 46 is provided on the outside of the tank body 42 for the operator to observe the material in the tank, perform cleaning and maintenance work, thereby improving the convenience and efficiency of operation and ensuring the quality of the material and the continuity of production.

[0066] A stirring assembly 43 is provided on the inner side of the tank body 42 for mixing and stirring the materials. The stirring system may be a stirring paddle, a stirrer or other types of stirring devices to ensure that the materials are fully mixed, thereby improving production efficiency and product quality.

[0067] A heat-conducting chamber 45 is also provided at the bottom of the tank body 42. This space is connected to the inner cavity 47 and is combined with the heating component 3 through a heat-conducting medium pipe 48. The heat-conducting chamber 45 is designed to increase the heating efficiency and ensure that the material in the storage tank 4 is evenly heated, thereby improving production efficiency and processing quality.

[0068] A sealing bearing 44 is provided in the middle of the top of the heat conduction chamber 45 for adapting to the bottom of the stirring assembly 43. The function of this sealing bearing 44 is to ensure the stability and sealing of the stirring assembly 43 during operation and prevent material leakage and mechanical damage.

[0069] The stirring assembly 43 can ensure that the materials are evenly mixed in the storage tank 4, thereby improving the consistency of the production process and the quality of the product.

[0070] The combination of the heat-conducting chamber 45 and the sealed bearing 44 improves heating efficiency and stability, ensures uniform heating of the material in the storage tank 4, and thus reduces energy consumption and production costs.

[0071] The provision of the inspection hole 46 enables the operator to conveniently observe and manage the materials in the tank, reduces the difficulty of maintenance and cleaning, and improves production efficiency.

[0072] The above description is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.

Claims

1. A high-viscosity liquid addition assembly, comprising a transport vehicle (1) for transporting a target object, a storage tank (2) disposed in a target area, a delivery pump connected to the storage tank (2), and a storage tank (4) for temporarily storing the target object; Its characteristics are: The tail of the transport vehicle (1) is provided with a discharge port, which is higher than the storage tank (2) and is used to unload the target object by gravity; The storage tank (2) includes a main body (21), a guide groove (22) is provided on the inner side of the main body (21) near the upper part, and a heat conduction plate (23) is also provided on the inner side of the main body (21) for heating the material after self-unloading to prevent the material from condensing; A pipe (5) is provided on the top of the storage tank (4), and the pipe (5) is connected to the storage tank (2) through a delivery pump for transporting materials.

2. A high viscosity liquid adding assembly according to claim 1, characterized in that: The pipe body of the pipe 1 (5) is also provided with a pressure component (6) for purging the material in the pipe 1 (5).

3. The high-viscosity liquid adding assembly according to claim 2, characterized in that: The pressure component (6) includes an air compression tank (61), and a second pipe (62) is provided at the air compression tank (61). One end of the second pipe (62) is connected to an air compressor (63), and the other end is adapted to the pipe body of the first pipe (5) for purging the material in the first pipe (5).

4. The high-viscosity liquid adding assembly according to claim 1, characterized in that: A heating area (25) is provided on the inner side of the body (21) below the heat conducting plate (23), a through hole is provided on one side of the heating area (25), and a heating component (3) is provided. The heating component (3) is connected to the storage pool (2) and the storage tank (4) through a delivery pipe.

5. The high-viscosity liquid adding assembly according to claim 1, characterized in that: A cavity is provided on the inner side of the heat conducting plate (23), and heat conducting fins (24) are provided on the inner side of the cavity for uniform heat conduction.

6. The high-viscosity liquid adding assembly according to claim 1, characterized in that: The storage tank (4) comprises a tank body (42), a feeding pipe (41) is provided on the top of the tank body (42), and the feeding pipe (41) is adapted to the pipeline 1 (5).

7. The high-viscosity liquid adding assembly according to claim 6, characterized in that: An inner cavity (47) is provided on the inner side of the tank body (42), and a heat transfer medium pipe (48) is provided on the top of the inner cavity (47). The heat transfer medium pipe (48) is connected to the heat transfer cavity and is adapted to the heating component (3) for heating the inner side of the tank body (42).

8. The high-viscosity liquid adding assembly according to claim 6, characterized in that: An inspection hole (46) is provided on the outside of the tank body (42), and a stirring assembly (43) is provided on the inside of the tank body (42) for mixing and stirring materials.

9. The high-viscosity liquid adding assembly according to claim 6, characterized in that: A heat-conducting chamber (45) is also provided at the bottom of the tank body (42). The heat-conducting chamber (45) is communicated with the inner cavity (47) and is combined with the heating component (3) via a heat-conducting medium pipe (48).

10. The high-viscosity liquid adding assembly according to claim 9, characterized in that: A sealed bearing (44) is provided in the middle of the top of the heat-conducting chamber (45), and the sealed bearing (44) is adapted to the bottom of the stirring assembly (43).